OUR TECHNOLOGY IN FERTILIZER INDUSTRY 04/2012

Transcription

1 OUR TECHNOLOGY IN FERTILIZER INDUSTRY 04/202

2 PROCESS AND CONSTRUCTION 2

3 KEY STRENGTH Flexibility : To produce SSP/TSP/NPK. Of process allows to work with any type of phosphate rock and sulphuric acid (impacting price of basic raw material acting on final profitability). Very low price of maintenance : due to process of dilution (reactor) strong design of the drums. Good pollution control dust and odour without any water treatment. On-field experience. Improvements and safety in the process. High Skilled Engineering Team 3

4 MAGUIN CONCEPTION AND FABRICATION A proven experience since 960 in rotary drums up to 6 meter diameter. A strong design with most of providers ensuring final quality of product. Proven design / manufacture in our shops : strongly limits the cost of maintenance. ensures long life time of equipment. ensures optimal operation (no stoppage nor leakage of product). 4

5 MAGUIN: SCOPE OF SUPPLY RAW MATERIAL Extraction Fan GRANULATOR DRYER Combustion Chamber SCREEN COOLER COOLER CYLINDER CRUSHERS COATING DRUM 5

6 GRANULATOR Design of Ring Gear by Maguin Promill Design of shovels to avoid clogging Rotating tube with internal rubber lining. Design of Tyres : Skew wedges Sliding shrinking Shrunk Granulating is achieved by mixing and/or pulverizing of the coating liquid on the granulates. The liquid is introduced in the tube by one or various injection ramps. Design of drum : Ø over 6 m Manufacture of Frame/Rollers 6

7 GRANULATOR: References List Client Location Qty Size (mm) Year Groupe Chimique Tunisien Tunisia 4000 x DAP Processed Product TIMAC (Gabes) Tunisia 4000 x Phosphate MAROC PHOSPHORE Marocco 3700 x TSP KREBS Pakistan 4000 x NPK KREBS Jordan 3500 x NPK-DAP RHONE POULENC France 2500 x Metasilicate SPIE China 4000 x NPK NORSK HYDRO France 2500 x Ammonium nitrate RHONE POULENC France 3000 x Metasilicate GUBRE Turkey 3000 x NPK PRAYON 3200 x NPK SPEICHIM x NPK L.C.C Lebanon 3750 x NPK GESA L OSERAIE 3000 x NPK + binaries ZUID CHEMIE Netherlands 3000 x NPK + binaries GESA / Bordeaux (33) France 3000 x NPK + binaries L.C.C Lebanon 2250 x NPK + binaries SOFO / Brest (29) France 2250 x NPK + binaries PECHINEY / ST GOBAIN x CITRA CABOT x And many more Drums in stainless steel 7

8 COMBUSTION Natural Gas Combustion Furnace Natural Gas Burner Semi-Wet Biomass Screw Furnace Wet Biomass Grate Furnace Semi- Wet Biomass Furnace Coal Furnace 8

9 Our Experience in Biomass Furnace From Sawdust Chips Bark 30 % to 50 % moisture content 2 to 0 MW From dry Sawdust 0 % to 30 % moisture content 2 to 20 MW From Sanding and Screening dust, 7 % moisture content 2 to 30 MW 9

10 NATURAL GAS/OIL BURNER References List CLIENT Thermal Power Type of burner Fuel used Product dried Year of startup DOMINANT (Russia) 25 MW Torch Natural gas Beet pulp 202 KRISTALL (Russia) 25 MW Torch Natural gas Beet pulp 202 FAYOUM (Egypt) 25 MW Torch Natural gas Beet pulp 20 ERAMET (F) MW Torch Natural gas Sand 200 DAKAHLIA SUGAR CO. II (Egypt) NILE SUGAR (Egypt) BAL KUPU (Turkey) JABINKA (Belarus) MFI (Tunisia) CRISTANOL (F- Bazancourt) FRILLI IMPIANTI (North Ossetia) EL FAYOUM (Egypt) ENSUS/SIMON CARVES (Great-Britain) LINEX (France) 75 MW Torch Oil / natural gas Beet pulp MW Torch Light oil Beet pulp MW Torch Natural gas Beet pulp MW Torch Natural gas Beet pulp MW Torch Natural gas Chemical MW Torch Natural gas DDGS MW Torch Natural gas DDGS MW Torch Natural gas Beet pulp x 40 MW Torch Natural gas DDGS MW / 6 MW Torch Natural gas Wood chips 2007 And many more 0

11 DRYERS Design of shovels to optimized heat exchange and to avoid clogging Design of Tyres : Skew wedges Sliding shrinking Shrunk Design of Ring Gear by Maguin Promill Design of drum : Ø over 6 m Manufacture of Frame/Rollers

12 DRYERS INDIRECT DRYER: No direct contact between the hot gases or steam and the product. Gases pass through a tube bundle. Maximum gas inlet temperature 500 C for normal carbonated steel 900 C for refractory steel. Diameter to 6 m. Length 3 to 20 m. Troughput to 00 T/H. DIRECT DRYER: Direct contact between the hot gases and the product. Maximum Gas Inlet T 500 C for normal carbonated steel 900 C for refractory steel 300 C for carbonated steel with refractory brick coating. Diameter to 6 m. Length 3 to 55 m Throughput to 300 T/H 2

13 DRYERS: References List Client Location Size Processed Year (mm) product Mediterranean Food Industry Tunisia 2000 x MCP SECO France 3000 x MCP Mediterranean Food Industry Tunisia 2000 x MCP Mediterranean Food Industry Tunisia 2000 x MCP ARKEMA Poland 800 x Siliporite SECMA France 3300 x PK NPK LINCOLN ELECTRIC France 2005 Welding flux BORAX France 900 x Bore TIMAC (Gabes) Tunisia 2800 x Phosphate THIDE France 2000 x Domestic waste ZUID CHEMIE Netherlands 3600 x PK NPK SICA RIMOGNE 700 x Schist PEC-RHIN France 4000 x Ammonium nitrate ROQUETTE France 200 x Industrial sludge SOBRY 3350 x Sewage sludge KREBS Pakistan 4200 x NPK BORIE SAE 2400 x Domestic waste KREBS Jordan 3800 x NPK-DAP HUREL ARC 2500 x NPK RHONE POULENC France 2300 x Soda ash Sté d Impression d Hem France 2300 x Dyeing sludge SCGP / Rouen (76) France 5000 x NPK METAUX SPECIAUX 600 x Salts And many more Drums in stainless steel 3

14 CRUSHERS Rollers made of G hardened cast iron Rugged Design Production rates from 5 t/h to 50 t/h : MCP NPK Ammonium Nitrate DAP UREA SALT One roller fixed on mobile frame held by two hydraulic jack Common supporting Frame for Crusher/Motors/hydraulic unit 4

15 CRUSHERS Process: Used in a recycling circle with a vibrating screener, allowing the large particles to recycle through the crusher, the right dimension to go to a coater or the stores the fine particles to be granulated. MAGUIN s cylinder crusher is equipped with hardened rollers giving an important hardness. Crushing is achieved by passing the product between the rollers, we build two and three cylinder crushers. Maximum input: Two cylinder unit : mm (depending the product) Three cylinder unit :80-00 mm (depending the product) Output between 0.5 and 5 mm Variable and adjustable without stopping the crusher and production. 5

16 CRUSHERS Client Location Qty Type Year Processed product ZHANHUA Co., Ltd. China 2 TRIO 200 DAP WYLTON International China 2 TRIO 2009 DAP GUIZHOU KAILIN Co.ba China 2 TRIO 2009 DAP BUNGE MAROC PHOSPHORE Marocco 6 TRIO 2009 DAP SNC LAVALIN International Jordan 6 TRIO 2009 DAP POWER STEP International China 2 TRIO 2009 DAP YICHANG DONGSHENG China 4 TRIO 2008 DAP ZUID CHEMIE Netherlands 2 TRIO 2008 DAP WUHUAN Eng. China 2 TRIO 2008 DAP SASOL South Africa 4 TRIO 2008 CAN PT PETROKIMIA Indonesia 2 TRIO 2008 DAP YIHAU China TRIO 2008 DAP INCRO Indonesia TRIO 2008 DAP ISAAK Eng. (Germany) Russia 6 TRIO 2008 UHDE MAADEN / INTECSA Saoudi Arabia 6 TRIO 2008 DAP GUIZHOU KAILIN Co., Ltd. China 8 TRIO 2007 DAP SECO France TRIO 2007 NPK YUNNAN DESIGN INSTITUTE 4 TRIO 2006 DAP YUNNAN THREE CIRCLE China 4 TRIO 2006 DAP HUBEI EQUIPMENT ING China 4 TRIO 2005 DAP/NPK And many more 6

17 COOLER Design of drum : Ø over 6 m Design of shovels to avoid clogging Design of Tyres : Skew wedges Sliding shrinking Shrunk Rotating tube with product revolving paddles inside. Manufacture of Frame/Rollers Cooling is achieved by counter flow heat exchange 7

18 DIRECT / INDIRECT COOLER DIRECT COOLER direct contact between the gas or liquid and the product. Airflow can be generated by creating vacuum or pressure. Minimum gas/ liquid inlet temperature 5 C. Diameter to 6 m, Length 3 to 55 m. Throughput to 300 T/H. INDIRECT DRYER No direct contact between the hot gases or steam and the product. Gases pass through a tube bundle. Minimum gas / liquid inlet temperature 25 C. Diameter to 6 m, Length 3 to 20 m. Throughput to 00 T/H. 8

19 COOLERS Client Location Qty Size Processed Year (mm) Product PECH RHIN France 3000 x NPK KEMIRA Finland 3500 x Titanium oxide LINCOLN ELECTRIC France 2005 Welding flux SYRAL France 2400 x By-product from starch industry AMYLUM / Nesle France 2700 x Wheat bran ARF 250 x VEREXPAN 800 x Cellular glass METAUX SPECIAUX 200 x Salts ALKIMIA Tunisia 400 x STPP HOECHST 400 x Silicates SPIE BATIGNOLLES 2550 x STPP KEMIRA / Tertre Belgium x Ammonium nitrate RHONE POULENC France x TPP SPEICHIM 2450 x 4000 Methionine And many more 9

20 COATERS Design of Tyres : Skew wedges Sliding shrinking Shrunk Design of Ring Gear by Maguin Promill Design of revolving padels to optimized coating Design of drum : Ø over 6 m Carbonated steel, refractory steel, Inox The coater is mainly used in fertiliser production and is always located after the dryer before thegranulates are packed or stored. Coating products typically are petrol, synthetic our mineral oil. 20

21 COATERS: References list Client Location Qty Size Processed Year (mm x mm) Product YARA France 2280 x NPK KREBS Pakistan 2200 x NPK KREBS Jordan 2000 x NPK-DAP KEMIRA / Tertre Belgium x Ammonium nitrate SPIE China 2000 x NPK GUBRE Turkey 2500 x NPK SPEICHIM x NPK GESA L OSERAIE 2500 x NPK + binaries ZUID CHEMIE The Netherlands 2500 x NPK + binaries L.C.C Lebanon 500 x NPK + binaries TPP PECHINEY France 400 x NPK SOFO / Brest France 750 x NPK + binaries KUHLMAN France 600 x

22 OTHER DRUMS 22

23 OTHER DRUMS (miscellaneous) Client Location Type of drum Qty Size Processed Year (mm) Product KEMIRA / Tertre Belgium Spherodizer 4750 x Ammonium nitrate Complete unit incl. : FRITZ WERNER Germany Granulator - Calcining drum - Oscillating heating 2002 drum Cooler Glass Industry SAINT GOBAIN France Shot blasting drum 3200 x Cast parts THIDE France Thermolyse tube x Domestic waste PLACOPLATRE France Oven 2750 x Plaster PLACOPLATRE France Gypsum kiln 2750 x Plaster NOVACARB France Decomposition kiln 000 x Bicarbonate SYRAL France Crystalliser 2400 x By-product from starch industry SOLVAY France Pilot dryer/calcining drum 750 x Flue ashes ARF Pyroliser 2500 x Metal waste GONDARD DANO process Compost tube 4200 x Domestic waste CNCCC China Den x TSP SITRADI Incinerator 4000 x Industrial waste PONT A MOUSSON Shot blasting drum 3500 x Cast parts CCM SULZER Incinerator 2000 x Plastic waste VEREXPAN Multi-tubular drum 850 x Cellular glass SEIF Enlarger 426 x Ammonium nitrate VEREXPAN Expanding tube 500 x Cellular glass Drums in stainless steel 23

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