Caliber Interconnect Solutions

Transcription

1 Caliber Interconnect Solutions Design for perfection Design for perfection High Speed Interconnect Design/Analysis/Routing Services Caliber Interconnect Solutions (Pvt) Ltd No 6,1 st Street Gandhi Nagar, Kavundampalayam, Coimbatore-30. Tamil Nadu, India. 1

2 Mission & Vision Mission Provide dependable solutions to the satisfaction of the customers through intensive R&D and proven quality control procedures using disciplined workforce. Vision Quality Policy Developing and applying technological solutions to the benefits of the society that will not affect the safety and living standards of our future generations. CALIBER INTERCONNECT SOLUTIONS PRIVATE LIMITED is committed to meet and exceed customers expectations through timely delivery of cost effective quality designs through ever improving process and team work. 2

3 History 2000 Feb Caliber was registered to offer PCB design and manufacturing services 2001 Caliber developed EDA conversion and design tools for PCB designing. ATE design team formed and started serving for major ATE vendors 2002 High speed design and component assembly team was formed 2003 Caliber entered into IC Package design service 2004 Caliber licensed to Cadence and Mentor tools and Signal integrity team formed. Caliber become an ISO 9001:2000 certified design house Caliber consolidated itself as a strong technological service provider in ATE domain with 100 plus engineers and customers around the globe 2006 Caliber developed test program conversion tools. Caliber formed 50 member component library and data capturing team 2007 Caliber formed ATE test program development division 2010 Caliber licensed to Cadence PCB SI Caliber qualified by Teradyne as a design service provider and a service provider to another major test system vendor. 3

4 PCB Design Service Environment Service Introduction Design/Routing/SI analysis support services to high speed application boards from IPC certified designers well versed in high speed and RF design rules provide right design at first time. Schematic Tools Layout Tools Cadence Allegro and PCB SI Mentor Expedition and PADS Zuken Cadstar and CR5000 Protel DXP and PCAD YDC Cadvance Concept HDL Mentor Capture CIS Dxdesigner Orcad capture Powerlogic ECAM350 Parcam Valor Genesis 4

5 Turnkey PCB Solutions Caliber Interconnect offers turnkey PCB solutions to the global electronics industry. In addition to fab and assembly, our specialized skills in RF and mixed signals board designing combined with Signal Integrity and thermal analysis adding values to customers looking for one stop solutions for their PCB requirements. We take the total accountability for the complete board development cycle from schematic development to delivering the tested assembled boards with the required approvals and certifications 5

6 One point PCB Solution Schematic Development Library Creation and Layout Routing alone Services Board Assembly and Testing PCB Services Thermal Analysis Board Manufacturer EDA Tool Development SI Analysis 6

7 Engineering Service Capabilities Embedded Hardware Development Schematic to Protobuild ATE Design Design/Routing support for ATE test hardware,handles partial/full design and routing alone services HSD High speed industrial application boards MLO/MLC Designing Substrates for vertical probe cards 7

8 Engineering Service Capabilities IC Packaging BGA packages for ICs SI Analysis Signal and power integrity analysis services for PCBs and Packages SiP System in Package Designing Library CB Component Library development and maintenance 8

9 PC Board Design Service-highlights Extensive collection of well maintained footprint library compliance with IEEE, JEDEC and IPC standards Exclusive engineering team for analysis and verification Exclusive in house tool development team for process integration Complete documentation of packages Availability of Signal Integrity experts Interaction with the industry proven fabricators IPC certified designers Design reviews using web-conferencing Quick turnaround time and Work round the clock towards meeting design deadline Skilled resources and experienced designers Disciplined workforce for longtime relationship Cost effective services with minimum lead time Flexible business models 9

10 High Speed PCB Design ISO 9001: 2008 certified design house with 200 plus engineers Expertise in high speed digital applications and test interface boards Right designs at first time Designed up to 52 layers and speed to 10 Gbps Precision analog and mixed signal integration Differential pair with edge and broad side coupling RF & Microwave design skills Skew matching as per the signal rise time Thorough knowledge in bus interfaces including DDR3. Micro via and via less routing, constraint driven placement, routing of critical traces Adherence to IPC/MIL Standards Optimal board stack up with strip line, dual strip line stackups for controlled impedance 10

11 PCB Manufacturing Partner with best manufacturers for prototypes and volumes with optimized facilities of highest aspect ratio and layer count Attractive fab cost and on time delivery Industry best manufacturing capability with latest equipment's 100 percent netlist and TDR testing Certified for ISO.Mil-PRF-5510F,UL and IPC

12 Design and Analysis Tools Mentor Expedition PCB and Pads HyperLynx Cadence Allegro PCB Design and PCB SI Altium Protel and PCAD Zuken Cadstar CR 5000 Cadvance Design and Analysis Tools Altium Designer Orcad Omega Plus and FLOEMC Flotherm Valor Genesis 12

13 PCB Assembly Support all type of circuit assembly construction Provide through hole to surface mount assembly Prototypes to mass volume Lead free PCB assembly BGA rework and re-balling Multiple BGAs and QFNs, Stackup BGA Can handle 0201 and finepitch components Automated optical and X-ray inspection Analog, digital and RF functional test development FPGA and EPROM programming ESS,vibration and pressure testing Flying probe test service Box build / system integration 13

14 Testing and Component library Services Testing and Certifications Reliability Testing EMI/EMC Testing Component library services Footprint and symbol library creation, Updating and maintenance Library structure setup Follow IPC standard or custom specifications 3D modeling of components 14

15 Signal/power integrity and thermal analysis Signal and Power Integrity Reflection and Ringing Analysis Single/differential Crosstalk Analysis MGH Channel Analysis for serial IO Single-ended I/O supply noise (SSN) Core Supply Noise Analysis Single Power supply IR-Drop Analysis De-coupling Capacitors Estimation Dispersive effects (skin effect, dielectric loss) EMI/EME Analysis Timing Analysis S-parameter Analysis Thermal Analysis Simulation of board thermal behavior Thermal gradient and distribution Thermal Model and Nodal Temperature Power dissipation Hot spot identification 15

16 Exposed Interface Technologies PCI, PCI-Express High speed USB SPI-4 perception LVDS Serial ATA Rapid IO High speed SERDES DDR, DDR-II, DDR-III and QDR-SRAM 16

17 Caliber Benefit s Proactive Approach & Value Addition High quality, cost effective solutions that meet stringent delivery demands A pool of software engineers with sound exposure to the rudiments of engineering design A work culture that embraces a multi-pronged approach to design and development of software using the perspectives of a cross functional team Multiple domain expertise of the team to enable easy adaptation to versatile demands Onsite and offshore development and service capabilities, thus assuring clients round the clock attention Ability to scale up operations within short time frames Fastest, most economical time-to-market solutions built on sound strategic initiatives In-house developed tools and simulation software 17

18 Service Highlights Get your test boards designed at Caliber Caliber reduces your risk of investment on design infrastructure and resources Extensive collection of footprints Inhouse SI and EMI/EMC design verification team Pool of experienced IPC certified designers having experience in multiple EDA tools and ATE Testers systems Software team to extend the EDA tool capabilities by customization Translators available for German, French and Japanese. Proven design process and quality assurance system 18

19 INPUT CHECKLIST GENERAL: Board No: Required Board Name: Required Rev: Required Date: mm/dd/yy Engineering Contact: Required Alternate Contact: Optional Id: Required Id: Optional Tel: Required Tel: Optional BOARD: Thermal Plate: Required Board Thickness: Required Material: Required Impedance: Required Layer Stack-up: Required (recommended stack-up) EXAMPLE FILES/REF BOARDS: Required (if attached in input package) CENTER PATTERN: Required (if any constraints to be followed) Device orientation: Placement constraint: TRACING NOTES: Required Signal pin groups as high speed, high voltage, digital, analog, scan pins General signal track width Differential pair pins, track width, spacing, and tolerance Length matching pins, tolerance High speed signal pins, track width, layer specifications and spacing Guards/shields required on traces Mux mode pins Relay supply and utility track width Power signal current and voltage rating DFM and other specs(if any) 19

20 INPUT CHECKLIST POWER & GROUND NOTES: Required Analog and Digital power separation specifications Separate Ground return plane for powers DECOUPLING: Required (if any constraints to be followed) No. of Caps in each value De caps area EXTRA CIRCUITRY: Required (if any constraints to be followed) POST LAYOUT DESIGN: Required (if to be completed) Silkscreen Fabrication drawing Layer naming and numbering as per stack-up SPECIAL DESIGN NOTES: Required (if any constraints to be followed) Onboard pin list Test point DELIVERABLES: Required 20

21 Input Received Input Analysis Caliber Designer Initial Webex session Explains overall design objective and answers for Caliber s Queries Placement done and the file is Uploaded in FTP site. Webex for placement review Approved Not Approved Update the placement as per customer Engineer s instruction and place the files in FTP site Start Routing the Critical nets and place the files in FTP site. A 21

22 A Webex for Critical nets routing Review Not Approved Update the routing as per Engineer s instruction and place the files in FTP site Approved Complete the layout and upload the files in FTP site. Webex for final layout Review Not Approved Update the layout as per Engineer s instruction and place the files in FTP site Approved Caliber completes Design, QC, generate gerbers with DFM Checks and uploads files in FTP site and informs design completion Final Approval Prepare the EDGE release document as per spec and upload the files in FTP (only for Test Boards and Spider cards) aliber Interconnect Solutions Pvt Ltd 22

23 Business models Fixed Model Off Site Development Centre Time and Material Basis On Site Resources 23

24 Case Studies Case Studies 24

25 Case Study Speed Box Interface card 25

26 Case Study ICUBE card 26

27 Case Studies Embedded Board Application : Embedded board Key Component : MIPS processor Technology : DDR-II & QDR Frequency : 400 MHz Board Size : 7.00X5.10 inch Layer Count : 14 Layers Total Components : 838 Design Complexity : 1.27mm pitch 388 BGA pins EDA Tool Set : Allegro PCB Editor 27

28 Case Study DRVC Board Design 28

29 Case Studies-Video card for Automobile Application : Video card Key Component : Digital signal processor Technology : DDR-II, SGMII and video signals. Frequency : 533 MHz Board Size : 4.61 X 4.56 inches Layer Count : 14 Layers Total Components : 732 Design Complexity : 0.8mm pitch 529 BGA pins. EDA Tool Set: Orcad Schematic, Allegro PCB Editor, Allegro PCB SI 29

30 Case Studies - Mobile phone Board Application : Mobile GSM application Key Component : GSM chip Technology : FLASH and Multimedia. Board Size : X mm Layer Count : 6 Layers Total Components : 185 Design Complexity : 0.508mm pitch BGA pins Blind/buried via design (HDI) EDA Tool Set: PADS Layout 30

31 Case Study DL CARD Design Application : Automobiles Key Component : Digital Signal Processor, GPS module, USB Connector, SD card Technology : GPS, USB Board Size : 3.9x2.4 inches Layer Count : 8 layers Total Components : 165 Design Complexity : 0.8 mm pitch BGA pins EDA Tool : Mentor Expedition PCB 31

32 Case Studies - Add-on card to VME bus master Application : Defense Video Surveillance Key Component : Multi-core CPU (3 nos.) and PCI-VME Controller Technology : PCI, DDR, Firewire & VME bus Frequency : 333 MHz Board Size : 6.29 X 9.18 inches Layer Count : 14 Layers Total Components : 1588 Design Complexity : On board 16 RAM Chips Dual Rank for each CPU EDA Tool Set: Orcad Schematic, Allegro PCB Editor, Allegro PCB SI 32

33 Case Studies - EMD CARD Application : High Current Application in Industry Key Component : MOSFET drivers, 3 Phase BLDC controller and Power MOSFET Current : 18A and more Board Size : 12 X 4.8 inches Layer Count : 10 Layers Total Components : 620 Design Complexity : Layout designed to avoid Large transient current pulses in return path and to reduce trace inductance. EDA Tool Set: Allegro PCB Editor

34 Geographical Location Headquarters at Coimbatore, Tamil Nadu. Southern part of India. - Near to Bangalore & Chennai - 2nd best industrial city in Tamil Nadu Development Centers at Bangalore & Chennai Sales Office at USA & Japan 34

35 Contact Details M/S No.6, 1 st Street, Gandhi Nagar Kavundampalayam, Coimbatore - 30, TN, India. Phone: [email protected] 35

36 Our Locations Coimbatore No 6, 1 st Street, Gandhi Nagar Kavundampalayam, Coimbatore , Tamilnadu, India. Directline: Fax: Chennai 157, First Floor, 10th Cross Street, C.L.R.I. Nagar, Neelankarai, Chennai , Tamilnadu, India. Phone: Bangalore No.362,12 th Main Road, Hosur Sarjapur Road, Sector-5, HSR Layout, Bangalore , Karnataka, India. Directline: JAPAN Mr.Kimiaki Tanaka, Ogikubo, Suginamiku, Tokyo , Japan, Phone: USA 4647, Carmen Ct, Union City-94857, California,USA Phone:

37 THANK YOU!!! Contact us Visit us at 37