Modern Industrial Automation Software Design

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1 Modern Industrial Automation Software Design Principles and Real-World Applications Lingfeng Wang Kay Chen Tan IEEE PRESS WILEY- INTERSCIENCE A JOHN WILEY & SONS, INC., PUBLICATION

2 Contents Preface Acknowledgments Acronyms xxi xxiii xxv Part I Design Principles of Modern Industrial Automation Systems 1 Introduction Developmental Trends Classification and Existing Products Functionality of Industrial Automation Systems About the Book 7 2 Virtual Instrumentation Introduction Characteristics of VXI Instruments VXI Plug&Play (VPP) Specification Virtual Instrument Software Architecture (VISA) 16

3 vi CONTENTS VISA model structure VISA characteristics Programming platforms Textual programming Visual programming Graphical programming Liquefied Petroleum Gas Network (PLPGN) Monitoring Overall structure design Hardware and Software Design Development requirements Development environment Configurations of System Hardware and Software Summary 29 3 Component-Based Measurement Systems Introduction Component Technology Component-Based Industrial Automation Software Writing Component Case Study Case Study Definition of base class of instruments UI base class of Vis Summary 41 4 Object-Oriented Software Engineering Software Development Models Object Orientation OOA/OOD Advantages 51 5 Graphical User Interface Design 53 6 Database Management Database Systems Relational Database 61

4 CONTENTS vii Structured Query Language (SQL) Open Database Connectivity (ODBC) Sofa wäre Testing 7.1 Software and Industrial Automation 7.2 Software Testing Strategies Black-box testing White-box testing 7.3 Software Testing Processes and Steps Unit testing Integration testing Verification testing System testing Validation 7.4 Software Performance Testing 7.4.I Availability testing Reliability testing Survivability testing Flexibility testing Stress testing Security testing Usability testing Maintainability testing Software Summary Maintenance Part II Real- World Applications 8 Overview 91 9 An Object-Oriented Reconfigurable Software Introduction Evolution of reconfigurable Software Design Requirements, Development Environments, and Methodologies Design requirements Development environments Development methodologies 107

5 viii CONTENTS 9.3 IMC System Structure and Software Design Overall structure of IMC Systems Configuration-based IMC Software Reconfigurable IMC Software design Development tool selection Object-oriented methodology Windows programming Database technologies Relational database model Database management system (DBMS) Database application Delphi database functionality RSFIMC Architecture I Data acquisition module Data processing module Data browsing module RSFIMC Functions User configuration Running status indications Alarm management Data exchange Visual database query Remote communication Summary Flexible Measurement Point Management Introduction System Architecture Overall architecture Interfaces with other modules Development Platform and Environment Measurement Point Management MP configuration Task configuration Dynamic configuration of MPs and tasks System running An Illustrative Example on a Serial Port Driver Serial port hardware driver 168

6 CONTENTS ix Serial port system driver DIT maintenance for serial port system driver Hardware Simulation terminal Summary 172 HA Blending System Using Multithreaded Programming Introduction Overall Blending System Configuration Hardware configuration Software configuration Multithread-based communication The Overall Software Design Design requirements Software structure VxD Front-end Software Device management module User management Database management Field Experience and Summary Field experience 191 H.4.2 Summary A Flexible Automatic Test System for Rotating Turbine Machinery Introduction Design Goals of FATSFTM Design Strategies of FATSFTM Hardware design strategy Software design strategy Test Software Development Process Requirements capture Analysis Design Programming Testing ~ Function of FATSFTM Initialization and self-examination 221

7 CONTENTS Data acquisition User configuration Running status indication and realtime/historical data analysis Alarm management and post-fault diagnosis Remote test Other System functions Implementation and Field Experience On-site implementation and field experience System benefits Summary 232 An Internet-Based Online Real-Time Condition Monitoring System Introduction Problem Description Field data acquisition devices Field data acquisition Workstation System Servers Remote browsers Requirements Capture and Elicitation Data acquisition Workstation Software Analysis (diagnosis) and management Workstation Software Analysis Data-flow model Entity-relationship model Event-response model Transition to Design Choice of development strategies Choice of development environment and programming tool Overall Design Database design Overall design of DAQ Workstation Software Overall design of the A&M Workstation Software 279

8 u Design of Web server CGI application 13.7 Detailed System Design and Implementation Implementation of DA Q module Implementation of data management module Communication module Multitasking coordination Implementation of Web server 13.8 Field Experience 13.9 Summary Epilog 14-1 Middlware 14.2 Unified Modeling Language (UML) 14.3 Agent-based Software development 14-4 Agile methodologies 14-5 Summary CONTENTS xi Index 310

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