Advanced Materials. Marine. Selector guide

Transcription

1 Marine Advanced Materials Selector guide For plug, mould, finished parts and repairs, Huntsman Advanced Materials enhances value to customers by providing new patented technologies, together with high quality and reliable products. Since the 1950 s we have been the preferred partner of both designers and ship builders involved in the manufacture of small leisure craft, power boats and large luxury vessels. Our advanced composite and tooling materials, stereolithography products and adhesives have proven their reliability in the most arduous of marine conditions.

2 Advanced Materials dedicated to the Marine Industry Additional products and systems are available on request. Design Stereolithography Very high accuracy rapid prototyping directly from CAD to part using laser cured technology Viscosity Flexural Modulus Tensile Elongation at Break Notched Izod Impact Conditions Colour 28 C RT RT 0.46 (1.8) MPa Norm ATSM D-790 ASTM D-638 ASTM D-638 ASTM D-256 ASTM D-648 Unit (mpa.s) (MPa) (MPa) (%) (J/m) ( C) HDT For use on SLA 3500, SLA 5000, SLA 7000, Viper si2 TM (solid state laser) General purpose RenShape SL 7510 Clear amber (47-49) Accurate general purpose SL material with high throughput RenShape SL 7545 Clear amber (43-58) PP like parts with high durability RenShape SL 7580 White (52) ABS like with good performance RenShape SL 5530 Clear amber High, HDT reaches 250 C after suitable post cure Investment casting RenShape SL 7800 Clear amber (-) Highly accurate, dimensionally stable for Quickcast patterns Modeling boards Conditions Colour Density Hardness Compres. Compres. Modulus Coefficient of Thermal Expansion Norm ISO 868 ISO 604 ISO 604 ISO ISO 75 Unit (g/cm 3 ) (Shore D) (MPa) (MPa) (10-6 K -1 ) ( C) Polyurethane boards A range of different density boards for styling, pattern and mould fabrication and support structures HDT 1.8 MPa RenShape BM 5108 White 0.08 _ Very low density PU foam RenShape BM 5025 Apricot 0.24 _ RenShape BM 5185 Apricot 0.5 _ RenShape BM 5460 Brown Styling master models, prototypes, supporting structures, negative moulds for netsize casting Styling master models, prototypes, supporting structures, negative moulds for netsize casting Styling master models, prototypes, supporting structures, negative moulds for netsize casting Epoxy board Optimum chemical, mechanical and for direct tooling applications RenShape BM 5055 Green Lay up tools for prepregs, vacuum forming moulds HDT : Heat Defl ection Temperature Board bonding adhesives Mix Ratio Density Pot Life Clamping Time Conditions Colour Type RT / 250 ml Norm Unit (pbw) (g/cm 3 ) (min) (hr) A range of adhesives enabling boards to be bonded into large shapes or structures Use RenCast FC 52 Polyol / FC 52 Isocyanate RenPaste SV / Ren HY 5162 RenPaste SV 36 / Ren HY 5162 RenGel SW 18 / Ren HY 2404 RenGel SW 18 / Ren HY 5159 Cream PU 100: Polyurethane boards Brown Epoxy 100: Polyurethane boards White Epoxy 100: Polyurethane boards Green Epoxy 100: Epoxy boards Green Epoxy 100: Epoxy boards RT : Room Temperature = 23±2 C

3 To obtain more detailed data about these products, please use our product fi nder tool by visiting the website and download the Technical Data Sheets which are of interest or contact us at Adhesive systems Structural adhesives for parts assembly with composite, plastics and metals Mix Ratio Gap Filling Pot Life Cure Schedule Lap Shear Typical Cured Tg Conditions Colour RT / 100 g DSC, 10K/min Norm IEC 1006 Unit (pbw) (mm) (min) (N/mm 2 ) ( C) Epoxy adhesives Araldite 2011 Pale yellow 100: RT or 3 40 C 26 (alu) 45 Tough general purpose epoxy adhesive. Cartridge and bulk packs Araldite 2012 Pale yellow 100: RT or 1 40 C 18 (alu) - Rapid cure genereal purpose epoxy adhesive. Cartridge and bulk packs Araldite 2013 Metallic grey 100: RT or 1 60 C 22 (alu) - Toughened epoxy suitable for dissimilar substrates. Cartridge and bulk packs Araldite 2015 Neutral 100: RT or 1 60 C 18 (alu) 65 Toughened gap fi lling epoxy for GRP and SMC bonding. Cartridge and bulk packs Araldite 420 A / B Dark green 100: Araldite AV / Hardener HV Resin XD 4734 / Hardener XD 4735 Methacrylate adhesive Neutral 100: Green 100: Araldite 2022 Beige 100: Polyurethane adhesive Arathane 4497 PO / 3304 IS Beige 100: C 4 60 C 4 70 C 30 RT or C 3 RT or C RT : Room Temperature = 23±2 C Bond strength depends on surface treatment prior to bonding Germanischer Lloyd approved 35 (alu) (laminate failure) 13 (laminate failure) 13 (laminate failure) 13 (laminate failure) 78 Tough epoxy adhesive with high shear and peel strength. Cartridge and bulk packs Toughened epoxy. Bulk packs 70 Bulk packs - 50 Rapid curing tough adhesive, very little surface preparation. Cartridge and bulk packs Rapid curing PU system. Bulk packs

4 Advanced Materials dedicated to the Marine Industry Additional products and systems are available on request. Parts production (following) Casting systems Mix Ratio Pot Life Cure Schedule Density HDT Viscosity Layer Thickness Compres. Flexural Conditions Colour RT / 1000 ml 1.8 MPa Norm ISO 75 ISO 604 ISO 178 Unit (pbw) (min) (g/cm 3 ) ( C) (mpa.s) (mm) (MPa) (MPa) Epoxy casting systems Performance casting systems offering optimal mechanical and chemical performance for highly durable tooling RenCast CW 2215 / Ren HY 5160 RenCast CW 2215 / Ren HY 5161 RenCast CW 2215 / Ren HY 5162 RenCast CW / Ren HY 5158 Yellow 100: Yellow 100:20 45 Yellow 100:20 25 Grey 100: hr gradually to 120 C < < < < Polyurethane casting systems An economic range of casting products where strength and durability are less critical RenCast FC 50 Isocyanate / FC 50 Polyol White 100: RT < Adjustable reactivity, low cure, lower Adjustable reactivity, low cure, lower Adjustable reactivity, low cure, lower High performance, high compressive strength Pre-fi lled polyurethane system with fast demould time RenCast FC 52 Isocyanate / FC 52 Polyol / DT 082 Beige 100:100: RT Paste < Variable fi ller content for large castings Parts In Minutes Product Mix Ratio Pot Life Demould time Max. Layer Thickness HDT Flex. Modulus Tensile strength Colour Conditions RT / 100 g RT 1.8 MPa Norm ISO 75 ISO 178 ISO 527 Unit (pbw) (s) (min) (mm) ( C) (MPa) (MPa) Injection systems for very rapid production of prototypes and parts with thermoplastic like properties RenPIM 5212 A / 5212 B Neutral 100: Flexible, pigmentable, properties simulate HDPE RenPIM 5214 A / 5214 B RenPIM 5216 A/ 5216 Beige 100: Neutral 100: High, pigmentable, simulates PP / ABS Toughened, high impact, pigmentable, simulates PP / ABS

5 To obtain more detailed data about these products, please use our product fi nder tool by visiting the website and download the Technical Data Sheets which are of interest or contact us at Tooling materials Master model / Plug Mix Ratio Cure Schedule Density Hardness Coefficient of Thermal Expansion HDT Compres. Flexural Colour Conditions RT RT 1.8 MPa Norm ISO 868 ISO ISO 75 ISO 604 ISO 178 Unit (pbw) (g/cm 3 ) Shore D (10-6 K -1 ) ( C) (MPa) (MPa) Seamless modeling paste A range of machine applied epoxy pastes for rapid CAD/ CNC tooling Resin XD / Hardener XD Light brown 100:100 Machinable in 1-2 days (7 days) Low density paste for styling models, easy to work with hand tools RenPaste SV / Ren HV Brown 100:100 Machinable after 1 day (3 days) Low exotherm for application to 40 mm, optimum dimensional stability Resin XD / Hardener XD Light grey 100:50 Machinable after 2 days (7 days) Excellent cost / performance balance for production of large parts Mould production for wet lay-up or RTM processes (heat resistant to 120 C) Mix Ratio Pot Life Demould Time Density Hardness HDT Colour Conditions RT / 250 ml 1.8 MPa Norm ISO 868 ISO 75 Unit (pbw) (min) (hr) (g/cm 3 ) (Shore D) ( C) Surface coats High performance epoxy tooling brush gelcoats RenGel SW 18 / Ren HY 2404 Green 100: RenGel SW 18 / Ren HY 5159 Green 100: Resin XD 4615 / Ren HY 5159 High gloss, excellent styrene High gloss, excellent styrene Black 100: High Coupling Coat P99 / Ren HY 5159 Grey 100: for optimum bonding between gelcoats and a range of backing resins

6 Advanced Materials dedicated to the Marine Industry Additional products and systems are available on request. Tooling materials (following) Mould production for wet lay-up or RTM processes (heat resistant to 120 C) Mix Ratio Pot Life Cure Schedule Density HDT Conditions Colour RT / 500 ml 1.8 MPa Norm ISO 75 Unit (pbw) (min) (g/cm 3 ) ( C) Backing structure Performance epoxy resin systems RenLam CY 219 / Ren HY 5160 RenLam CY 219 / Ren HY 5161 RenLam CY 219 / Ren HY 5162 RenLam LY 113 / Ren HY 97-1 Pale yellow 100:50 80 Pale yellow 100:50 40 Pale yellow 100:50 20 Clear to pale yellow 7 RT or 7 RT or 7 RT or Adjustable reactivity, good properties with RT cure Adjustable reactivity, good properties with RT cure Adjustable reactivity, good properties with RT cure 100: hr up to 120 C Low viscosity, high RenLam LV / Ren HY 2959 Blue grey 100: RT Glass fi bre reinforced epoxy paste for hand application. Excellent for tight angles/ complicated shapes RenLam LV 10 / Ren HY 97 blue Blue grey 100: hr gradually up to 120 C High stiffness / low density carbon fi bre reinforced epoxy paste for hand application High tool production (heat resistant to 180 C) Mix Ratio Viscosity Pot Life Demould Time Post Cure Density Tg Conditions Colour RT RT / 250 ml DSC, 10 K/min Norm IEC 1006 Unit (pbw) (mpa.s) (hr) (hr) (g/cm 3 ) ( C) Surface coats High epoxy tooling brush gelcoats RenGel SW 5200 / Ren HY 5158 RenGel SW 5200 / Ren HY 5213 Black 100:12.5 Thixotropic 2 Black 100:16 Thixotropic 4.5 Backing structure High epoxy resin systems RenLam LY 5210 / Ren HY 5212 Amber 100: RT C 14 hr stepwise to 160 C 14 hr stepwise to 180 C 14 hr stepwise to 180 C For prepreg tooling. Very high performance achieved following suitable post cure. Shore D hardness 90 For prepreg tooling. Very high performance achieved following suitable post cure. Shore D hardness 90 For prepreg tooling. Very high performance achieved following suitable post cure RenLam LY 5210 / Ren HY 5213 Amber 100: RT or 14 hr stepwise to 180 C For prepreg tooling. Very high performance achieved following suitable post cure RT : Room Temperature = 23±2 C

7 To obtain more detailed data about these products, please use our product fi nder tool by visiting the website and download the Technical Data Sheets which are of interest or contact us at Parts production Epoxy systems for composites Pot Life Gelation start in thin layer Cure Schedule Mix Viscosity Tg Max Flexural Ultimate Flexural Elongation K 1C G 1C Conditions RT / 100 g RT DSC, 10K/min Norm IEC 1006 Unit (min) (hr) (mpa.s) ( C) (Mpa) (%) (MPa m) (J/m 2 ) Wet lay-up systems Araldite LY 3505 / Hardener XB hr Laminating system without reactive diluent, adjustable reactivity Araldite LY 3505 / Hardener XB hr Laminating system without reactive diluent, adjustable reactivity Araldite LY 3297 / Aradur hr Araldite LY 3297 / Aradur hr Resin XU 3508 / Hardener XB Resin XU 3508 / Aradur Injection / infusion systems Hardener XB 3405 Aradur 3486 Aradur 3487 Aradur 3416 Aradur Repair systems Resin XB 3517 / Hardener XB 3419 Resin XB 3585 / Hardener XB hr hr hr hr 6 80 C C Good cure at RT, good toughness Good cure at RT, good toughness Toughened resin with very high impact strength Toughened resin with very high impact strength Low cure ~ > RT : Room Temperature = 23±2 C Fracture Properties (K 1C,G 1C ) CG Method PM 258-0/90 (Bend Notch Test) : K 1C (mpa m): Fracture toughness - G 1C (J/m 2 ): Fracture energy Germanischer Lloyd approved Adjustable reactivity Adjustable reactivity Adjustable reactivity High performance Thixotropic toughened system with RT cure High reactivity repair system Epoxy prepreg systems Mix Ratio B-Staging Shelf Life Cure Schedule Tg K 1C G 1C Conditions RT DSC, 10K/min Norm IEC 1006 Unit (pbw) ( C) (MPa m) (J/m 2 ) Araldite LY 556 / Aradur 5021 / Hardener XB :25:12 Chemical B-Stage 24 RT > 6 weeks C or C Easy B-staging Araldite LY 556 / Aradur 5021 / Hardener XB :25:14 Chemical B-Stage C > 3 weeks C or C Sharp B-staging Resin XU 3508 / Aradur 5021 / Hardener XB :22:12 Chemical B-Stage 24 RT > 6 weeks C or C Toughened prepreg with easy B-staging Resin XU 3508 / Aradur 5021 / Hardener XB :22:14 Chemical B-Stage C > 3 weeks C or C Toughened prepreg with sharp B-staging RT : Room Temperature = 23±2 C Parts should be post cured in order to obtain optimum mechanical properties Fracture Properties (K 1C,G 1C ) CG Method PM 258-0/90 (Bend Notch Test) : K 1C (mpa m): Fracture toughness - G 1C (J/m 2 ): Fracture energy

8 EUROPE / MIDDLE EAST Huntsman Advanced Materials (Switzerland) GmbH Klybeckstrasse 200 CH-4057 Basel Switzerland Tel Fax AMERICAS Huntsman Advanced Materials Americas Inc Americas Customer Service Center Woodloch Forest Drive The Woodlands Texas USA Tel Fax Fax ASIA / PACIFIC Huntsman Advanced Materials Shibakoen Ridge Bldg. 3F Shibakoen Minato-ku Tokyo Japan Tel Fax advanced_materials@huntsman.com While all the information and recommendations in this publication are to the best of our knowledge, information and belief accurate at the date of publication, nothing herein is to be construed as a warranty, express or otherwise. In all cases, it is the responsibility of the user to determine the applicability of such information and recommendations and the suitability of any product for its own particular purpose. The sale of products referred to in this publication is subject to the general terms and conditions of sale of Huntsman Advanced Materials (Europe) BVBA or of its affi liated companies. Aradur, Araldite, Ren, RenCast, RenGel, RenLam, RenP aste, RenPIM, RenShape and Arathane are registered trademarks of Huntsman Corporation or an affi liate thereof in one or more, but not all, countries. Copyright 2006 Huntsman Advanced Materials (Switzerland) GmbH Création : ZYGMUND -