Industries 2044 US. Material Handling. Habasit Solutions in motion

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1 Industries 044 US Material Handling Habasit Solutions in motion

2 pplication Overview Input stage ccumulation, gapping ccumulation section V Telescopic loader Picking section Induction to sorter, sorter Crossbelt sorter with feeder, metering and induction 4 Multistrand induction unit Single belt induction unit Multistrand induction unit Tilttray sorter with chutes Pusher sorter Popup sorter conveyor unit Popup sorter with round belts

3 V Identification Conveyor sub systems, conveyor modules Various live roller conveyors V V Gapping/ acceleration section Check weigher, scale, scanner, labeling section ive roller curve with round belt Power turn Modular belt radius conveyor Sorter with belt diverter and paddle Outfeed, final stage Deceleration belts Zconveyor/goose neck conveyor V V Modular belt Zconveyor/goose neck conveyor

4 UltiMate S Series 4 Habasit, the original manufacturer of nonwoven belting, continues to provide the material handling market with highperformance products. Our UltiMate S Series belts are designed to alleviate many problems associated with standard woven and nonwoven belts currently used in unit/package handling applications. Belt Type Pictures pplication UMS0SCB ccumulation, Diverting, Horizontal Transport, Side oading UMS0RB cceleration, Incline/Decline, Metering UMS0EMBB Horizontal Transport, Public View Conveyors UMS0RTB cceleration, Incline/Decline, Metering Features and Benefits: onwoven construction : reduces noise generation, eliminates edge fray and delamination, and reduces energy consumption. rubber saturant : minimizes buildup of contaminants which lessens conveyor cleaning and marking of packages. ntistatic properties : eliminates shock to plant personnel and sensitive electronic equipment. ive Roller Belts arrow ive Roller Belts Systems utilizing narrow (< inch), high efficiency belts, usually spliced on the system or installed endless. Habasit s high efficiency, flat power transmission belts are commonly used by manufacturers because of their outstanding characteristics. The TC, TCF and TF series flat power transmission belts offer: Excellent dimensional stability in changing environmental conditions (humidity, temperature) which means no retensioning Very high strength, yet very flexible, highly engineered design which reduces energy consumption, component sizes, and extends belt life Easy and quick joining on the conveyor with Habasit tools that do not require adhesives for bonding The new TF00T is made with ramide cords embedded in the TPU layer. This belt is economically priced and made domestically to help decrease rising replacement costs. Wide ive Roller Belts Systems utilizing wider conveyor belt (> inch) which is usually laced. Habasit s premium wide live roller belts are found in the UltiMate range. The UltiMate products are engineered with a nonwoven belt construction which provides many advantages over standard domestic belts. The UltiMate belts, without covers, have additional advantages over other nonwoven belts in that they are saturated with rubber materials instead of. This eliminates pickoff or marking of rollers which can leave marks on packages. The UltiMate series belts (UM, UMS) are also antistatic, so will bleed off static charges which may build up and ruin sensitive electronic readers or sensors or shock line workers. The TrackMate series of live roller belts are a more economical option for a nonwoven belt. They too offer low noise running and unparalleled lace holding.

5 Round ive Roller Belts Habasit s round belts or Orings for line shaft, live roller conveyors are the toughest in the industry. Both Habicord and Polycord belts are made with high strength, high quality TPU material without the fillers that some other companies use. The result is a product that will not stretch out and that resists abrasion, which reduces belt diameter until the belt can no longer drive the roller. Our endless round belts are made on sophisticated automated joining equipment which insures: Systems utilizing round belts driven by a line shaft orings Color Diameters (mm) ength Habicord translucent, 4, any size Polycord green, 4, any size Reliable joint quality so belts will not fail at the splice Consistent dimensional accuracy so you get the full power transmission required Consistent alignment of the ends during joining to prevent belt from twisting during operation, which accelerates abrasion Elastic Belts Habasit s abrasion resistant rubber covered or Polyurethane elastic belts can be "pretensioned" by a given amount so that they can be easily applied to rollers. This solution can help prevent package skewing or slipping on rollers, which can lead to missorts down the line and decreased throughput. Features and Benefits brasion resistant covers : long belt life Constant positive grip : prevents slipping or skewing Dimensionally stable : high throughput and uniform performance Elastic : quickly installed onmarking covers : no scratches or marks on packages Belt Cover material Min. pulley diam. Thickness Tensile Force MB0 TPU 0 mm (0.4"). mm (0.04") MT0H BR mm (0.6").4 mm (0.06") WVT TPU mm (0.4"). mm (0.06").6 lbs./in. for % elongation.9 lbs./in. for % elongation lbs./in. for % elongation

6 General Material Handling 6 Product group Belt type PY ow noise, back side For slider bed For carrying roller Permanently antistatic Metal detector suitable Troughing suitable Power turn suitable Flame retardant Tension member, material Cover friction Conveying side, surface Conveying side, material Conveying side, color Back side, material Back side, surface Back side, color Standard SG8E07 mini roughtop dark grey fabric offwhite SGE EPDM roughtop dark grey fabric offwhite SQ8E07 quadrille dark grey TPU offwhite SWE07 waffle dark grey TPU light grey SBE07 sand dark grey fabric light grey ine B0EBV fabric grey BEVDV dark green waffle dark green B8EEV dark grey fabric grey J8EEBV 07 roughtop fabric grey EBV long. groove fabric light green HB0EKBV matt fabric grey HM0EKBV07 supermatt fabric grey T0EBU PUR fabric grey T0ESBU ISO PUR fabric grey T0ECDV dark green PUR S0EBV S long. groove fabric grey S0ESBV ISO S long. groove fabric grey SWEV S waffle dark grey fabric grey VT98 quadrille fabric light grey Habasit UK P0/GP SE ISO long. groove fabric white High Duty HE S EPDM long. groove green PUR HS8E S TPU long. groove dark green TPU grey HSWEB S TPU waffle fabric grey Rubber R60RTXBGP roughtop RF RGIDET 4 PR smooth tan PR tan RGUMRTT R roughtop tan RF tan RPH90BXBFR MSH RF RF RPH90TXBFR MSH PR fine textile RF brown RPH60TXBFR MSH PR fine textile RF brown RPH60RTXBFR MSH S PR roughtop RF brown RPHBXBFR MSH RF RF RPH00BXBFR MSH RF RF RPH00TXBFR MSH PR fine textile RF RPH6BXBFR MSH RF RF RPH6TXBFR MSH PR fine textile RF

7 7 Clazss of chemical resistance Joining Thickness [in.] Mass of belt per square foot (belt weight) [lbs./sq.ft.] Pulley diameter, minimum [in.] T, T, F,T, F,T, ,T,T,T unit of width k adm [lbs./in.] Minimum Temperature [ F] Tensile force for % elongation per unit of width k% [lbs./in.] dmissible tensile force per Maximum Continuous [ F] Coefficient of friction µ of back side on steel driving pulley / ss sliderbed Clipper (all lacing Manufacturing width [in.] 0. / SP 0. / / 8 6SP 0. / SP 0. / / SP 0. / / / / / SP 0. / SSP 0. / SP 0. / / / SP 0. / / SXSP 0. / 8 6SSP 0. / 9 UXSP 0. / SP 0. / SXSP 0. / SSP / 0.40 / 0.0 / 0.0 / 0. / 0.6 / 0.6 / 0.8 / 0. / 0. / 0. / 0. / 0. SP 6SP 4 HT HT HT 4 recommendations are approximate) lligator/staple (all lacing Belt type recommendations are approximate) SG8E SGE SQ8E SWE SBE B0EBV BEVDV B8EEV J8EEBV EBV HB0EKBV HM0EKBV07 T0EBU T0ESBU T0ECDV S0EBV S0ESBV SWEV VT98 P0/GP SE HE HS8E HSWEB R60RTXBGP RGIDET RGUMRTT RPH90BXBFR RPH90TXBFR RPH60TXBFR RPH60RTXBFR RPHBXBFR RPH00BXBFR RPH00TXBFR RPH6BXBFR RPH6TXBFR Explanations = applicable = conditionally applicable = not applicable EPDM = ethylene propylene terpolymer IMPREG. = BR = acrylonitrilebutadiene rubber PR = eoprene = polyester PUR = polyurethane, crosslinked = polyvinylchloride RF = resorcinol formaldehyde latex = styrene butadiene rubber TPU = polyurethane, thermoplastic Flame retardant ISO = Classified according to DI 0 and ISO 40 MSH = STM D Joining T = Thermofix F = Flexproof = aced ll data are approximate values under standard climatic conditions: C/7 F and 0% relative humidity. Cover Friction S = Super dhesive = dhesive M = Medium dhesive = ondhesive = reference IB Chemical Resistance Guide

8 Belt type Product group PY For slider bed For carrying roller Permanently antistatic Metal detector suitable Flame retardant Tension member, material Cover friction Conveying side, surface Conveying side, color Back side, material ow noise, back side Back side, surface Troughing suitable Conveying side, material Back side, color General Material Handling Power turn suitable EMB7EHBT 90COSB 90FBSB 0COSB 0CBSB 0CHEVB (SS) 0CRESB 0FBSB 0RTB 0COSB 0CBSMIB 0CRESB 0FBSB (SS) 00COSB (SS) 00FBSB (SS) PH0FBS PH0RT PH0HTS PH0RT PH00HFS TM0FBSB TM0RB TM0RTB TM447B TMIPHR TMIPH9FBS TMIPHEMB TMIPH6EMB UM00SCB UMSCB UMS40HMBBSB UMS40HMSDB UM0SCB UMPH40BWPT UMS0EMBB UMS0RB UMS0RTB UMS0SCB M S M M M M S S chevron crescent roughtop crescent roughtop brushed roughtop long. groove roughtop roughtop long. groove embossed embossed embossed embossed long. groove roughtop TPU BR BR BR BR BR PUR brushed brushed brushed brushed brushed white MSH MSH MSH MSH MSH MSH MSH MSH ISO ISO ISO ISO MSH TPU BR BR BR BR BR PUR Extraline llveyor TrackMate UltiMate 8

9 9 6 F,T,,T,T F,T, F,T, F,T, T,,T Class of chemical resistance Joining Thickness [in.] Mass of belt per square foot (belt weight) [lbs./sq.ft.] Pulley diameter, minimum [in.] * 6 0* Tensile force for % elongation per unit of width k% [lbs./in.] *.% ** % dmissible tensile force per unit of width k adm [lbs./in.] Minimum Temperature [ F] Maximum Continuous [ F] 0. / 0. / / / / / 0. / / / / / / 0. / / 0.4 / / 0.0 / / 0.0 / / / / / / / / / / / / / 0. / 0.0 / 0.40 / / / / / 0.4 Coefficient of friction µ of back side on steel driving pulley / ss sliderbed 9 79 Manufacturing width [in.] Clipper (all lacing UXSP 6 4 HT HT SP 6SSP SP SP HT SP SP SP SP recommendations are approximate) Belt type lligator/staple (all lacing recommendations are approximate) EMB7EHBT 90COSB 90FBSB 0COSB 0CBSB 0CHEVB (SS) 0CRESB 0FBSB 0RTB 0COSB 0CBSMIB 0CRESB 0FBSB (SS) 00COSB (SS) 00FBSB (SS) PH0FBS PH0RT PH0HTS PH0RT PH00HFS TM0FBSB TM0RB TM0RTB TM447B TMIPHR TMIPH9FBS TMIPHEMB TMIPH6EMB UM00SCB UMSCB UMS40HMBBSB UMS40HMSDB UM0SCB UMPH40BWPT UMS0EMBB UMS0RB UMS0RTB UMS0SCB Explanations = applicable = conditionally applicable = not applicable BBS = both sides COS = cover one side FBS = friction both sides IMPREG. = BR = acrylonitrilebutadiene rubber = polyester PUR = polyurethane, crosslinked = polyvinylchloride = styrene butadiene rubber SS = slab only TPU = polyurethane, thermoplastic Flame retardant ISO = Classified according to DI 0 and ISO 40 MSH = STM D Joining T = Thermofix F = Flexproof = aced HF = Hidden Finger ll data are approximate values under standard climatic conditions: C/7 F and 0% relative humidity. Cover Friction S = Super dhesive = dhesive M = Medium dhesive = ondhesive = reference IB Chemical Resistance Guide

10 Material Handling pplication Guide 0 P0/GPSE llveyor FBS llveyor COS llveyor CBS llveyor RT PH0FBS PH0HTS PH0RT Habicord/Polycord HabasitIK PMB HE HSWEB B0EBV J8EEBV EBV HB0EKBV HM0EKBV07 T0EBU T0ECDV S0EBV SWEV R60RTXBGP RPH60TXBFR RPH90TXBFR RPH90BXBFR RPHBXBFR RPH00BXBFR RPH6BXBFR SQ8E07 SWE07 TC & TCF Series TF (rmid) Series TM0FBSB TM0RB TM0RTB TM447B TMIPHR TMIPH9FBS TMIPHEMB TMIPH6EMB UM00SCB UMS40HMBBSB UMS40HMSDB UM0SCB UMPH40BWPT UMS0EMBB UMS0RB UMS0RTB UMS0SCB PRIMRY IPUT STGE Telescopic (extendable) Conveyor Picking belt Infeed Belt System Infeed ive Roller Conveyor USCRMBIG, MERGIG, SIGUTIO Parallel merge Sawtooth merge RC Overhead impact load. CCUMUTIO Belt accumulation RC accumulation IGIG, PCIG I FIE, FOW COTRO Belt diverter diverting belt Belt diverter bottom belt RC diverter GPPIG Feeder ccelerator GEER TRSPORT Belt system RC system line shaft RC system flat belt ICIES, DECIES < degrees degrees > degrees POWERTURS Beltcurves Round belt curve IDETIFICTIO Weighing Scanning (OCR), abeling IDUCTIO Indexing Metering (cceleration) Infeed (straight) Infeed 4 multistrand Infeed 4 single belt SORTIG (w. belts only) Pusher sorter Popup sorter Cross belt sorter OUTFEEDIG Belt Outfeed System RC outfeed FI STGE (TKE WY) Decelerator belt Telescopic (extendable) conveyor

11 The Habasit Solution Worldwide leading product range Habasit offers the largest selection of belting and related accessories in the industry. Our response to any request is nothing less than a specific, tailormade solution. selection of our product ranges: HabaFOW Fabric based conveyor and processing belts HabasitIK / KVP Plastic modular belts HabaDRIVE Power transmission belts HabaSYC Timing belts HabaCHI Chains (slat and conveyor chains) HabiPST Profiles, Guides, Wear strips Hamid and Traditional Machine tapes Seamless belts Polycord Round belts Fabrication tools Rossi Gear Reducers & Gearmotors Electric motors t Habasit, we listen to our customers, innovate continuously and deliver reliable solutions to meet your every need. Customers come first t Habasit we understand that our success depends on your success. We offer solutions, not just products; partnership, not just sales. Since our foundation in 946, Habasit has brought this understanding of customer needs to life every day and for every application. That s why we re recognized as the market leader in light weight belting. Committed to innovation Habasit is strongly committed to the continuous development of innovative, valueadded solutions. Over % of our staff are dedicated exclusively to R&D, and our annual investment in this area exceeds % of sales. Certified for quality We deliver the highest quality not only in our products and solutions, but also in our employees daily work processes. Habasit is certified according to ISO 900:000.

12 ustria Habasit GmbH, Wien Phone: Hungary Habasit Hungária Kft., Esztergom Phone: Romania Habasit Import/Export Romania SR, Bucuresti, Phone: Ukraine Habasit Ukraina, Vinnica Phone: Belgium Habasit Belgium.V., Zaventem Phone: India HabasitIakoka Pvt. td., Coimbatore Phone: Russia OOO Habasit td., St. Petersburg Phone: United Kingdom and Ireland Habasit Rossi (UK) td., Silsden Phone: Canada Habasit Canada td., Oakville Phone: China Habasit East sia td., Hong Kong Phone: Habasit (Shanghai) Co., td. Shanghai Phone: Phone: Czech Republic Habasit Bohemia spol. s.r.o., Brno Phone: France Habasit France S..S., Mulhouse Phone: Germany Habasit Rossi GmbH, Eppertshausen Phone: Italy Habasit Italiana Sp Customer Care: Phone: For int. calls: Japan Habasit ippon Co. td., Yokohama Phone: etherlands Habasit etherlands BV, ijkerk Phone: ew Zealand Habasit ustralasia td., Hornby Phone: orway Habasit orge /S, Oslo Phone: Poland Habasit Polska Sp. zo.o., Dàbrowa Górnicza, Phone: Singapore Habasit Far East Pte. td.,singapore Phone: Spain Habasit Hispanica S.., Barberà del Vallès Phone: Sweden Habasit B, Hindas Phone: Switzerland Habasit Schweiz, Reinach Phone: Taiwan Habasit Rossi (Taiwan) td. Taipei Hsien Phone: Turkey Habasit Kayis San. Ve Tic. td. Sti. Yenibosna Bahcelievler Istanbul Phone: US Habasit merica Conveyor belts, power transmission belts, gearmotors Suwanee, Georgia Phone: Habasit merica Seamless belts, timing belts Middletown, Connecticut Phone: is one of Europe s largest manufacturer of gear reducers, gearmotors, inverters, standard and brakemotors. Rossi Motoriduttori S.p.. is a company of the Habasit Group. Rossi Motoriduttori S.p.. Via Emilia Ovest 9/ 400 Modena Italy Phone: [email protected] Habasit merica 80 Satellite Boulevard ph: (800) 4864 Suwanee, G fax: (6) [email protected] 044BRO.MHen060US

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