ArcticSkills Task 1: VW Golf front bumper, preparation and painting

Transcription

1 ArcticSkills 2016 Task 1: VW Golf front bumper, preparation and painting New part Pre coated front bumper Remove scratches and marks Prepare plastic part for painting Paint the part with base color and clear coat Products and processes In this school competition we use products from the car paint supplier R-M, a member of the BASF group. All the work procedures needed for this operation is described in the "technical data sheets" which you can find on the suppliers website: pdf You will also have access to the data sheets before and during the whole competition. All procedures for this operation are explained in these data sheets, and the assessment criteria will be made based on these documents. Sanding materials, tools and the workplace will be prepared in advance.

2 Timetable Part Time schedule Maximum A Preparation of front bumper before 15:00-22 painting. Preparation of surface with Scotchbrite. Prepare plastic part and apply Extra sealer according to data sheets. B Apply base color and top coat -18:00 46 according to data sheets. Total 3 hours Total 68 Task 1 Part A Use recommended equipment in the workshop to prepare the plastic part for Extra sealer. Apply EXTRASEALER on the plastic part according to supplier R-M s data sheet. You have to mix right amount of the solution yourself. Evaluation: Do not proceed until you have been evaluated.

3 Part B Prepare the plastic part for painting according to supplier s data sheets. Mix base color ONYX HD according to supplier s data sheets. Mix topcoat CHRONOLUX according to supplier s data sheets. All necessary equipment needed for the paint job will be prepared and put on a table in the paint cabin for each competitor. Air hoses and adjustable air control devices are mounted on every workstation in the paint cabin, including an air-supplied respirator.

4 Use assessment forms A and B for this task Auto body repair and paint Artic Skills 2016 Participant name School Task Kirkenes VGS, 2BLA A Car/ Component Prepare for paint VW Golf front bumper. Time 15:00-18:00 Break time Task length Total task time 180 min Task sections / Distribution of Maximum score A1 Health, safety, environment, and labor structure 4 A2 Wash/degreasing with PK A3 Degreasing/sanding with PK1000 and Scotchbrite 4 A4 Degreasing with PK1000 (after sanding) 2 A5 Appliance of Extrasealer 6 A6 Neatness/organization 4 Task Total 22 Task description: 1. Prepare the bumper ready for painting 2. Paint the bumper with base color and clear coat

5 Participant Name School Assessment Form A Group ID Description Assessment Criteria Minus Max Achieved A A1 Prepare part for paint Health, environment and safety Multiple deducted for serious/repeated breaking of safety/health regulations Not using gloves -1p 4 Not using a mask -1p Not using proper work clothes -1p Not using ventilation -1p A2 Washing Rules With PK 700 before starting Not washing part before start -1p 2 Not removed glue residues -1p A3 Degreasing/sanding Not using Scotchbrite -2p 4 Not using PK1000/PK2000-2p Sanding through fabric primer -2p A4 Degreasing with PK1000 (after sanding) Not cleaning the part after sanding -2p 2 A5 Apply Extrasealer Incorrect amount of mixing components -4p 6 Spraying with other spray gun than RP -2p Incorrect layer thickness (20-30 µm) -2p Layer to thick (Extrasealer runs) -2p Not waiting for correct flash off time -2p Not applied Extrasealer on all edges -2p A6 Neatness/organization Not putting tools back after work -2p 4 Not cleaning working place -2p Spray gun not cleaned good enough -2p Sub Total 22

6 Artic Skills 2016 Participant name School Task Kirkenes VGS, 2BLA B Car/ Component Painting of front bumper with base color and clear coat. Time 15:00-18:00 Break time Task length Total task time 180 min Task sections / Distribution of Maximum score B1 Health, safety, environment, and labor structure 5 B2 Cleaning and removing dust 2 B3 Mixing of base colour (Onyx HD) 2 B4 Apply base colour 6 B5 Cleaning of spray gun 3 B6 Mixing of clear coat (Chronolux) 4 B7 Apply clear coat 8 B8 Cleaning of spray guns 3 B9 Cleaning working area 3 B10 Total paint thickness 4 B11 Finish control 4 B12 Time - B13 Documentation 2 Task Total 46 Task description: 1. Prepare the bumper ready for painting 2. Paint the bumper with base color and clear coat Auto body repair and paint

7 ArcticSkills 2016 Group ID Description Assessment Criteria Minus Max Achieved B B1 Paint basecoat and clear coat Health, safety and environment Multiple deducted for serious/repeated breaking of safety/health rules Not using gloves -1p 5 Not using mask -1p Not using painting mask when spraying -1p Not using painting clothes and hood -1p Not using safety glasses when washing -1p B2 Washing Wiping dust PK Dust Cloth Not washing before painting -1p 2 Not blowing and wiping dust with tack-rag -1p Not using hood -1p B3 B4 Mix basecoat Candidate mixes basecoat RTU (ready to use) Spray basecoat 1st coat - wet 2nd coat - half wet 3rd coat - effect coats Incorrect mixing ratio by more than 0.1 g -1p 2 Amount 2 dl, deduction for 0,5dl over/under -1p Incorrect mixing ratio HYDROMIX (100: 60 with hydromix) Spraying with other than HVLP spray gun -1p 6 If 1st coat is wet and has a drying time of 10 to 25 min If 2nd coat is more than half wet and has a drying time of over 10 minutes If 3rd coat has a drying time of over 5 minutes ( 3 rd coat is not always necessary ) -1p -2p -2p -2p Not mat surface between coats -2p Paint runs -2p Must repaint -4p Primer/filler shines through -2p Not painting on sides/edges -2p B5 Wash spray gun Not washing inside -2p 3 Poorly washed inside -1p Not washing outside -1p B6 Mix clear coat Incorrect mixing ratio (hardener/thinner) -1p 4 Incorrect contents -2p Over 1 dl spill -2p B7 Spray clear coat Spraying with other than RP -1p 8 First layer dries for more than 3 minutes -2p Second layer to thin, leaves an orange -2p structure (Orange Peel) Runs that can be fixed -2p Runs that cannot be fixed -4p

8 Too little clear coat on edges -1p B8 Wash spray gun Not washing inside -2p 3 B9 B10 Neatness/organization Repeated mistakes can mean loss of more Measure total thickness -1p Poorly washed inside -1p Not washing outside -1p Not cleaning tools after use -1p 3 Not cleaning the work place in paint cabin -1p Leave paper on floor -1p Minimum 150 µm, -1p 4 B11 Check Grinding marks? visible after painting -2p 4 Damage slightly visible after painting -1p Damage clearly visible after painting -2p B12 Time Time reaches 15:15 before box is on dry? -2p Subtract For each 5 min. over time -2p from total B13 Sub Documentation Worksheet Not stamped -1p 2 Not filled out correctly -1p Total 46

9 Arctic Skills 2016 ArcticSkills 2016 Task 2. Toyota Door Part (not attached to vehicle) 1 front fender with minimal damage Dent 3 cm i diameter Products and processes In ArcticSkills 2016 we will use products from R-M, a brand of BASF. You can find all the processes described in the «Technical Data Sheets» on the paint supplier s website ( ), and you will have access to these before and during the competition. The correct procedures are described in the «Technical Data Sheets», and the judging will be based on that information. The sanding materials, tools and workplace will be prepared in advance.

10 Schedule day 2 Tidsplan Maks poengsum A Fix dent damage on front door B Spray Perfectfiller on front door Lunch C Paint front door Total 6,5 hours Total 109 Task A Tasks 1. Fix dent on door 2. Use available equipment in the workshop such as hammer, counter hold and grinding tools 3. Spackle with STOP UNI and sand it so it s ready for filler Evaluation: Do not proceed until you have been evaluated. Task B 1. Spray chromate-free wash primer EUROFILL where necessary 2. Spray PERFECTFILLER according to manufacturer s instructions Evaluation: Do not proceed until you have been evaluated. Task C 1. Sand filler and make it ready to paint 2. Mix and spray basecoat ONYX HD according to manufacturer s instructions 3. Mix and spray clearcoat CHRONOLUX according to manufacturer s instructions Use assessment forms A, B, and C for this task Auto body repair and paint

11 Auto body repair and paint ArcticSkills 2016 Finnmark Championship and Artic Skills 2016 Participant name School Task Kirkenes VGS, 2BLA A Car/ Component Toyota door Time Break time Task length 90 min Total task time 360 min Task sections / Distribution of Maximum score A1 Health, safety, environment, and labor structure 4 A2 Wash 2 A3 Fix dent in door 4 A4 Grinding 2 A5 Apply body putty 5 A6 Sanding the putty 4 A7 Make the door matte? 4 A8 Neatness/organization 4 A9 Time - Task Total 29 Task description: 1. Fix dent on fender with correct equipment 2. Spackle the damaged area 3. Grind the spackle and prepare for filler

12 Participant Name School Assessment Form A Group ID Description Assessment Criteria Minus Max Achieved A A1 A2 A3 Fixing the damage Health, environment and safety Multiple deducted for serious/repeated breaking of safety/health rules Washing With PK 700 before starting Fix damage? Use of repair tools such as hammer, counter hold and? Not using gloves -1p 4 Not using a mask -1p Not using proper work clothes -1p Not washing before starting fixing/grinding -1p 2 Not removed glue residues -1p Spackled more than 1.5 mm -2p 4 Fixed to under 0,5 mm clearance -0p Fixed to 0,5 1 mm clearance -0,5p Fixed to 1 1,5 mm clearance -1p Fixed to 1,5 2 mm clearance -1,5p Fixed to over 2mm clearance -2p Outward dent -1p A4 Grinding Before spackling Bottom of dent not grinded clean -2p 2 A5 Polyester body putty No dust remove -1p 5 Spackle on un-grinded area -2p Three times spackling -2p Large pores/holes in spackle before filler -2p Too much or not enough hardener -2p A6 Sanding body putty Begin with P320 or finer -2p 4 If spackling does not finish with P180-2p (Machine)/ P240/ P320/ OSP 3 Damage visible after grinding -2p A7 Surface scuffing/matt Use of abrasives other than P400, P500, Gray -2p 4 Scotchbrite or OSP 4 None sanded aeras -1p Removed all e-coat down to metal -1p A8 Neatness/organization Do not tidy up tools or equipment after use -1p 4 Do not sweep, tidy up workspace -1p A9 Time Time reaches 10:20 before part is in paint -2p Subtract boot from total For each 5 min. over time -2p Sub Participant s total for spackling and preparation Total 29

13 Auto body repair and paint ArticSkills 2016 Participant Name School Task B Car/ Component Toyota door Time Break time Task length 100 min Total task time 360 min Task sections / Distribution of Maximum score B1 Health, safety, environment, and labor structure 5 B2 Washing 2 B3 Mix Eurofill 2 B4 Spray Eurofill 5 B5 Mix filler 4 B6 Spray filler 5 B7 Wash paint gun 3 B8 Neatness/organization 3 B9 Measure thickness 5 B10 Time - TaskTotal 32 Task description: 1. Prepare fender for primer and filler 2. Mix and spray Eurofill 3. Mix and spray Perfectfiller

14 Participant Name School Assessment Form B Group ID Description Assessment Criteria Minus Max Achieved B B1 Spray filler on fender Health, safety and environment Multiple deducted for serious/repeated breaking of safety/health rules Not using gloves -1p 5 Not using mask -1p Not using fresh air mask when spraying -1p Not using painting clothes -1p Not using safety glasses when washing -1p B2 Washing / Wiping dust? PK 700 / PK 2000 Not washed before spraying -1p 2 Not removed dust spraying -1p B3 Mix acid primer? Incorrect mixing ratio or contents -1p 2 B4 Spray acid primer Repeated mistakes can mean loss of more, Mix too much / over 0,5dl spill -1p Not RP- spray gun -1p 5 Only one coat -1p Not matte between coats -2p Paint runs -2p Not on bare metal -2p B5 Mix filler Incorrect mixing ratio -1p 4 Incorrect contents -2p Over 1 dl spill -2p B6 Spray filler Repeated mistakes can mean loss of more, e.g. multiple runs Incorrect spray gun / nozzle -2p 5 Spray pressure other than 2 2,5 bar -2p Less than 2 coats or more than 3-2p Filler not matte between coats -2p Dry spray/ structure /large spraying -1p distance Paint runs -1p B7 Wash spray gun? Not washing inside -2p 3 Not washing outside -1p B8 Neatness / organization Repeated mistakes can mean loss of more Not cleaning tools after use -1p 3 Leave air hose on floor, not cleaning in -1p the boot Leave paper on floor -1p B9 Measure total thickness Deducted for each 10. µm beyond manufacturer s guidelines 2 coats, µm 3 coats, µm -2p 3 B10 Time Time reaches 11:15 before box is on dry -2p Subtract For each 5 min. over time -2p from total Sub Total 32

15 Bilskade, lakk og karosseri Skolekonkurranse/kvalifisering til Finnmarksmesterskap og ArcticSkills 2016 Deltakers Navn Skole Dommerskjema Oppgave C Bil/ Komponent Lakker løs forskjerm Tid Pausetid Oppgavens lengde 170 min Total oppgavetid 360 min Oppgaveseksjoner / poengfordeling Maksimal poengsum C1 Health, safety, environment, and labor structure 4 C2 Grinding or sanding? 5 C3 Wash and wipe dust 2 C4 Apply rubber guard? 2 C5 Mix basecoat 2 C6 Spray basecoat 6 C7 Wash the painting gun 3 C8 Mix clear coat 4 C9 Spray clear coat 8 C10 Wash the painting gun 3 C11 Neatness and organization 3 C12 Measure total thickness of the paint 4 C13 Check 4 C14 Time - C15 Documentation 2 Task Total 48 Oppgavebeskrivelse: 1. Sand and prepare door for paint 2. Mix and spray basecoat 3. Bland og lakk klarlakk

16 Deltakers Navn Skole Assessment Form C Group ID Description Assessment Criteria Minus Max Achieved C C1 C2 C3 C5 C6 Paint basecoat and clear coat Health, safety and environment Multiple deducted for serious/repeated breaking of safety/health rules Sanding Repeated mistakes can mean loss of more Washing Wiping dust PK Dust Cloth Mix basecoat Candidate mixes basecoat RTU (Ready to use) Spray basecoat 1st coat - wet 2nd coat - half wet 3rd coat - effect coats Not using gloves -1p 5 Not using mask -1p Not using fresh air mask when spraying -1p Not using painting clothes and hood -1p Not using safety goggels when washing -1p Use of other than P400/P500 Mirka OSB 4 or gray Scotchbrite (can start with P320 on damage) Filler not grinded/sanded enough -1p Not using Grinding Guide -1p? -1p -1p 5 Not washing before painting -1p 2 Not blowing and wiping dust with tack-rag -1p Not using hood -1p Amount 2 dl, deduction for 0,5dl over/under -1p 2 Incorrect mixing ratio HYDROMIX -1p (100: 60 with hydromix) Spraying with other than HVLP -spray gun -1p 6 If 1st coat is wet and has a drying time of 10-2p to 25 min If 2nd coat is more than half wet and has a -2p drying time of over 10 minutes ( 2 nd coat is not always necessary ) If 3rd coat has a drying time of over 5-2p minutes Not mat surface between coats -2p Paint runs -2p Must repaint -4p Primer/ filler shines through -2p Not painting on sides and under -2p C7 Wash spray gun Not washing inside -2p 3 Poorly washed inside -1p Not washing outside -1p

17 C8 Mix clear coat Incorrect mixing ratio -1p 4 Incorrect contents -2p Over 1 dl spill -2p C9 Spray clear coat Spraying with other than RP- spray gun -1p 8 First layer dries for more than 3 minutes -2p Second coat to thin, leave an structure -2p (Orange Peel) Cannot deliver to customer, must be -5p repainted Runs that can be fixed -2p Runs that cannot be fixed -4p Too little clear coat on edges -1p C10 Wash spray gun Not washing inside -2p 3 Poorly washed inside -1p Not washing outside -1p C11 C12 Neatness/organization Repeated mistakes can mean loss of more Measure total thickness Not cleaning tools after use -1p 3 Not cleaning the work place In paint cabin -1p Leave paper on floor -1p Minimum 150 µm -1p 4 C13 Check Grinding marks? visible after painting -2p 4 Damage slightly visible after painting -1p Damage clearly visible after painting -2p C14 Time Time reaches 14:35 before box is on dry? -2p Subtract For each 5 min. over time -2p from total C15 Documentation Work sheet Not stamped -1p 2 Not filled out correctly -1p Sub Total 48