ERGONOMIC SELF-POWERED TRANSPORTERS FOR CLAMPING, LIFTING, ROTATING, AND WEIGHING DRUMS OR ROLL MATERIALS
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- Noel Bryan
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2 Drum-Haulers & Roll-Haulers make easy tasks of handling plastic, fiber and steel drums as well as roll materials of various widths and diameters. Drum & Roll-Haulers are the most ergonomic equipment available for transporting, manipulating, weighing ERGONOMIC SELF-POWERED TRANSPORTERS FOR CLAMPING, LIFTING, ROTATING, AND WEIGHING DRUMS OR ROLL MATERIALS and dispensing drums or roll materials with models suitable for most any application. All models with the exception of forward rotating units are designed to fit through a standard 30 wide x 84 high doorway opening. Drum & Roll-Haulers are completely counterbalanced, requiring no outriggers for stability, designed to work in tightly confined production areas. The large industrial battery provides enough power to run continuously for a 2-shift operation without recharging. STANDARD FEATURES AND SPECIFICATIONS INCLUDED ON ALL MODELS LISTED IN THIS BROCHURE: Finish: Safety orange powder coating for durability AC Drive Motors with regenerative braking Gradient Performance: 20% with 1000 lb /454 kg load Electronic Speed Controller with infinite forward and reverse creep speeds Brake: Electro-mechanic disc which locks with handle in upright or extreme lowered position and when not activating the butterfly control to travel Battery: DEKA 12D volt industrial, 340 amp hour with SB-175 connector, battery discharge indicator, hour-meter and trouble code display Key: On/off switch. Disables all functions in the off position or with the key removed Lift Cylinder: Provided with hydraulic velocity fuse and adjustable flow control valve to regulate lowering speed Wheels: 3 x 4 articulating tandem polyurethane load wheels, 9 x 2.75 rubber or polyurethane drive wheel with stability casters on both sides to eliminate any sideto-side tilting Handle Controls: Dual thumb operated butterfly control provides superior control of forward and reverse direction, end of handle red safety switch moves Hauler forward when activated only while traveling in reverse, lever operated lift and lower controls located on top/bottom and left/right side of handle, horn switch, turtle button to by-pass brake system which also allows creep speed operation with the handle in fully upright position
3 CONTROL BOX FUNCTIONS FOR POWERED CLAMPING AND ROTATING DRUM & ROLL-HAULER MODELS All rotating models are provided with a magnetic backed control box attached to a heavy coil cord. With the control box attached to an extending coil cord the operator can operate the clamp rotator from any position around the machine. The control box houses the switches for clamping and unclamping, rotation direction and optional side shift functions. The size of the control box is dependent on the number of functions as shown below. All switches are dead-man type and do not function when released. All control boxes that are provided a white clamp/unclamp switch are also provided with a red safety switch. The red safety switch must be pressed and held for the clamp/unclamp switch to function. This safety feature requires a two finger operation to the control box to release the drum or roll material held in the clamp. Control boxes are not provided on Drum-Haulers with EG3 and EG4 mechanical clamps & Roll- Haulers equipped with roll posts or non-rotating forks. CONTROL BOX CONTROL BOX CONTROL BOX CONTROL BOX SR CLAMP CR OR RCR FCR CLAMP CR OR RCR CLAMP CLAMP & SIDE SHIFTER TRIAL TOWARD PURCHASE PROGRAM AVAILABLE ON MOST MODELS
4 NON-ROTATING DRUM-HAULERS Non-Rotating Drum-Hauler models provide a more ergonomic solution to handling drums over any other method. Equipped with an Eagle-Grip single or double automatic clamping mechanism, Drum- Haulers provide the safest handling method for all chimed plastic, fibre and steel drums. The all powered lift and travel features allow any operator to: Handle drums/rolls in tightly confined areas and aisles Transport up and down ramps or inclined floors Remove or place drums on the side of a pallet, floor scale, conveyor or containment pallet Remove or place drums inside flammable storage cabinets, drum warming ovens or under pumps. Load/ unload trucks, trailers and oversea shipping containers either single, double or triple stacked The narrow profile mast design gives operators great forward visibility while lifting the drum a minimum of 20 above the floor. Other masts are available for double or triple stacking drums. Drum weight capacity is standard at 800 lb / 363 kg. but available to 1500 lb / 681 kg. Popular options include: Eagle-Grip 4 double clamping mechanisms Scale systems: Load cells and digital indicator for weighing FDA approved epoxy powder coating for food and pharmaceutical applications Increased drum weight capacity. Increased forward drum reach Factory Mutual Approved EE rating Elevated base frames for traveling over berms The Eagle-Grip 3 single clamping mechanism is standard on all nonrotating Drum-Haulers. An Eagle-Grip 4 double clamping mechanism is recommended for applications when handling fiber drums in excess of 500 lb/227 kg, plastic drums in excess of 600 lb/272 kg or steel drums in excess of 800 lb/363 kg. Double clamping mechanisms are necessary when gripping the drum chime with the lid removed. Model DH1500DCM Increased capacity to 1500 lb. TRIAL TOWARD PURCHASE PROGRAM AVAILABLE ON MOST MODELS
5 NON-ROTATING DRUM-HAULERS WITH INCREASED LIFT Handling Mauser style European plastic drums requires special modifications to the clamping mechanisms. These mechanisms are available in single (EG3M) and double clamps (EG4M) configurations. If handling Mauser style drums as well as standard chimed drums, it will be necessary to purchase an additional clamp of either type. Clamping mechanisms are interchangeable for gripping Mauser style and conventional chimed drums. Model DH80040DCM-EE-IS with 40 of lift, EG4 double clamping mechanism, EE rating and IS scale. Model DH80096-S with shortened 46.5 base frame length, 96 vertical lift, EG3 single clamping mechanism, and non-intrinsically-safe scale system. Model DH50048DCM with 24" of extended reach to grip all four drums for one side of a pallet
6 DRUM-HAULERS WITH STRAP ROTATORS Strap rotators are the most economical means to secure a drum for dispensing. Drums must be removed from the pallet prior to securing two nylon ratchet straps around the container. All strap rotators can secure drum diameters from 9" to 24". Special models are available for larger container diameters. "SR" clamps rotate drums 360 degrees left or right. "FSR" clamps rotate 180 degrees forward & back. Both SR and FSR rotators are available with pony hold-downs for handling tapered plastic drums. DRUM-HAULERS WITH FORWARD CLAMP ROTATORS Forward Clamp Rotators are provided on single or two stage masts for applications where forward rotation is necessary. Rotators tilt drums forward 180 degrees for dispensing. Hinged jaws lined with white nonmarking SBR rubber grip plastic, fiber and steel drums with diameters from 20 to 24. Small drum adapters are available for smaller size drums. Optional Anti-drift motors prevent drift when dispensing viscous material over long time periods. Finished in safety orange powder coating, FDA approved gray epoxy powder coating or stainless steel construction. Safety Yellow Powder Coating FDA Approved Powder Coating Stainless Steel FCR
7 Model DH80072FCRSP with optional: FDA approved powder coating and battery roll-out tray. Optional scales and/or printers are available for dispensing drum contents by weight, eliminating the need to preweigh materials prior to dispensing. We offer Doran, Rice Lake, Fairbanks and Mettler-Toledo scale indicators for non intrinsically-safe applications and explosion-proof scale indicators for "EE" rated Haulers. This stainless FCR clamp is shown with a small drum adapter, adjustable clamping pressure and anti-drift motor options.
8 DRUM-HAULERS WITH SIDE CLAMP ROTATORS CR CLAMP FINISHED IN SAFETY ORANGE POWDER COATING THE ERGONOMIC SOLUTION TO DUMPING DRUMS "CR" Side Hydraulic Clamp Rotators are the most compact and widely used of all Drum-Hauler models. Having a 28.5 overall width x 41.75" to 54" base frame lengths, these models are capable of transporting drums through doorways and work well in tight production areas. Drum-Haulers with CR clamps are capable of removing or placing drums from pallets, pallet racking, cabinets, conveyors and spill pallets, as well as dispensing by weight. DrumHaulers equipped with scales eliminate the need for several pieces of equipment including floor scales in congested production areas. Capacity is 800 lb / 363 kg but optional to 1200 lb / 544 kg Lift heights available to 144 / 3658 mm Clamping jaws rotate 360 degrees left or right for dispensing. Clamping jaws firmly grip plastic, fiber or steel drums from 24 / 609 mm to 20 / 508 mm in diameter with an optional small drum adapter for gripping containers as small as 14 /355.6 mm in diameter. Model DH60060CR-S with 41.75" shortened base frame and scale option Model DH60096CR-S with 46.5" shortened base frame and scale
9 DRUM-HAULERS WITH SIDE CLAMP ROTATORS CR CLAMP FINISHED IN FDA APPROVED EPOXY POWDER COATING FOR FOOD AND PHARMACEUTICAL APPLICATIONS FDA epoxy powder coating option includes stainless steel hardware and non-corroding lift and rotator chains. As an option, the clamping jaws or the entire clamp can be purchased in stainless steel. Adjustable clamping pressure and line guard options Model DH70048CRSP-S with 41.75" length shortened base frame Narrow width mast plate for tight congested areas Model DH60072CRSP with 41.75" shortened base frame and battery tray roll-out tray. The model DH80096CRSP (shown right) with standard 54" base frame length. Scale option with Doran 2200 numeric keypad and strobe light
10 DRUM-HAULERS WITH SIDE CLAMP ROTATORS CR CLAMP STAINLESS STEEL CONSTRUCTION FOR FOOD AND PHARMACEUTICAL APPLICATIONS The stainless steel Model DH70048CRSS has a 46.5" length base frame and single stage mast with an enclosed battery box for easy cleaning in GMP applications. The stainless steel machine shown below features optional: side shifter, FM approved EE rating, battery roll-out tray and 24 of extended reach to grip drums on the opposite side of a pallet.
11 DRUM-HAULERS & ROLL-HAULERS WITH SIDE CLAMP ROTATORS RCR CLAMP The RCR clamp is a fixed pad clamp that grips drum diameters 24 /609 mm to 13 /330 mm. The optional small drum adapter permits handling of smaller containers to 9 / 228 mm in diameter. The RCR clamp is a pivoting pad clamp that grips containers from 16 to 26 in diameter. These clamps are generally purchased for handling smaller than 55 gallon sized drums or more frequent use of smaller containers. Clamping pads are typically 8" in height for drum handling applications and 16" in height for roll handling applications. Both clamps are very similar, having a stationary back pad and two clamping arms to grip the drum or roll. As an option, a small drum/roll adapter is also available for both clamps. The adapter is an additional stationary pad extending forward. Two stainless steel pins and lanyards secure the adapter in place in seconds. TRIAL TOWARD PURCHASE PROGRAM AVAILABLE ON MOST MODELS
12 AVAILABLE OPTIONS: SMALL DRUM ADAPTERS FOR CR & FCR CLAMPS Optional Small Drum Adapters fits both CR and FCR clamps allowing the clamp to grip drums from 20"/ 508mm to 13 / 330 mm in diameter. The SDA1420 is comprised of two individual curved sections with white non-marking rubber vulcanized to the metal curves. Each curve is slid onto each side of the clamp then locked in place by inserting a stainless steel pin with lanyard. Small drum adapters are available in orange powder coating, FDA metallic silver powder coating or stainless steel. PONY HOLD-DOWNS & FOOT SUPPORTS When handling very heavy plastic or fiber drums it may be necessary to add either a pony hold-down or foot arrangement to reduce the risk of slippage from the clamping jaws. Both the CR and FCR clamping jaws have two pre-drilled and tapped locations for easy installation. The foot support faces out to enable clamping of the drum from a pallet. After clamping and lifting the drum, the foot can be adjusted up or down as necessary and rotated 180 degrees as shown in the photos below. The pony-hold down provides a similar support to eliminate a slippage risk when the drum is rotated. Pony-hold downs may be necessary when handling tapered plastic drums. Both supports are constructed in stainless steel for cleanliness and durability.
13 AVAILABLE OPTIONS: HEAVY-DUTY GUARDING FOR HYDRAULIC COMPONENTS Optional heavy-duty line guards are recommended on all clamps used in industrial applications especially when used in multiple shift operations. Guards save repair costs and down time by protecting hydraulic lines, pumps, reservoirs and cartridge valves located behind all clamps. ADJUSTABLE CLAMPING PRESSURE All drum and roll clamps are available with an optional adjustable clamping pressure regulator and gauge. The adjustable clamping pressure option permits the operator to lower the factory set clamping pressure exerted on the drum or roll depending on clamp and application. This option is perfect for lowering the clamping pressure for light weight fiber drums or sensitive film materials that do not require the clamping pressure of heavier rolls.
14 AVAILABLE OPTIONS: SIDE SHIFTER FOR SIDE ROTATING CLAMPS, ROLL POSTS OR FORKS An optional side shifter (shown left) provides 4 inches of travel to the left and 4 inches of travel to the right of the center position. This enables the operator to side shift the clamp to the left or right, which can be a useful tool when trying to dispense material into small reactor openings. For roll handling applications, side shifters aid the operator in positioning rolls onto converting machines. Side shifters are only available on side rotation clamps. BATTERY ROLL-OUT TRAY WITH CONVEYOR STAND TO SUPPORT EXTRA BATTERY AND CHARGER All Haulers can run continuously for 16 hours before recharging of the battery is required. For 3-shift operations, an optional battery stand is available with two short conveyors to hold one additional battery providing quick battery changes. Stand conveniently supports the charger above. Also Included is a removable door on the Hauler with conveyor at the same height as the stand. An extra battery must be ordered separately which charges on the stand while the Hauler operates on the other battery. The battery stand option also includes a removable door in the Drum/Roll-Hauler with the battery resting on a small conveyor. Stands are built according to battery height. Battery heights vary on Haulers with shortened base frame lengths and rated capacity.
15 DRUM-HAULERS & ROLL-HAULERS WITH SIDE CLAMP ROTATORS RCR CLAMP RCR Clamp - Open Position - Grips drums or rolls as large as 26"/660 mm in diameter RCR Clamp - Closed Position Grips drums/ rolls as small as 16"/406 mm in diameter Small Drum and Roll Adapter when inserted into clamp grips diameters as small as 11"/280 mm TRIAL TOWARD PURCHASE PROGRAM AVAILABLE ON MOST MODELS Model RH100054RCR with RCR Clamp
16 ROLL-HAULERS WITH SIDE CLAMP ROTATORS RCR CLAMP RCR Clamp - Open Position Handles rolls as large as 36"/914 mm in diameter Model RH60048RCR with 41.75" shortened base frame length RCR Clamp - Closed Position Handles rolls as small as 23"/584 mm in diameter Model RH120048RCR RCR Clamp - Small Roll Adapter Handles rolls as small as 19"/483mm in diameter TRIAL TOWARD PURCHASE PROGRAM AVAILABLE ON MOST MODELS
17 CLAMPS FOR SPECIAL APPLICATIONS The RCR clamp with offset clamping jaws was designed for gripping very short heavy drum like containers from floor level. The model DH60048RCR was finished in an FDA white powder coating. LRCR CLAMP Model RH60048CCR-SS with CCR clamp for griping cylinders from 16"/406 mm to 8 /203mm to in diameter. The CCR clamp is available as a rotating or non-rotating clamp. The LRCR Clamp was designed for gripping rolls from the floor in a horizontal position as well as standing vertically. The LRCR Clamp is equipped with a short stationary clamping arm which is manually adjustable to increase the roll diameter range of the clamp. The short arm acts as a shovel which is inserted under the roll with the roll resting horizontally. The larger clamping arm then clamps the roll enabling it to be lifted and rotated. When clamping a roll standing vertically, the roll must be gripped in such a way where if an imaginary line were drawn through the center off each clamping pad, the line would pass through the rolls' core. The clamping range of the LRCR Clamp is 18 /457 mm to 40 /1016 mm. Capacity is limited to 1000 lb/454 kg. Clamping pads are typically 16 /406.4 mm in overall height. ROLL-HAULERS WITH ROLL-POSTS Roll-Haulers with roll posts of various lengths are available for transporting rolls by the core. Optional side shifters are helpful in positioning the tapered end of the post through the rolls' core. Available in single or two stage masts in capacities up to 1500 lb /680 kg depending on the length of the post required. Model RH100048LRCR TRIAL TOWARD PURCHASE PROGRAM AVAILABLE ON MOST MODELS
18 MODELS RH4000 & RH6000 SELF-POWERED ROLL TRANSPORTER Both the Model RH4000 and RH6000 were designed for lifting and transporting large rolls weighing up to 4000 lb/1815 kg. and 6000 lb/2722 kg The lifting forks are equipped with pivoting cushioned roll supports to protect the rolls surface when lifted. These supports lift 52" diameter rolls 3.875", 40" diameters rolls 1.875" and 34" diameter rolls 0.75" above floor level. The length of the curved roll supports can be 36, 48 or 60 depending on the customers requirements. An adjustable stabilizing bar, is provided to increase safety when transporting narrow width rolls or coils. All models have the same standard features of other Drum & Roll Haulers but use a slightly smaller Deka 12D volt industrial battery than the standard Deka 12D85-9. Cushioned roll cradles pivot to contour to various roll diameters
19 HAULERS WITH FORKS - COUNTER-BALANCED WALKIE STACKERS Model CW60084F with 24" forks and load back rest. Haulers with forks, better known as Counter-Balanced Walkie Stackers are available in weight capacities up to 1500 lb./680 kg with single or twostage masts. Forks can be adjustable or fixed and can be installed on side shifters or rotators. For custom application, forks can be attached to rotators or clamp rotators. HAULERS FOR MOVING TANKS Tank-Haulers with elevating or fixed posts can transport tanks or other wheels objects requiring power travel assists. Many different types of elevating posts can be used to automatically lock into a corresponding fixture equipped on the tank or other wheels object. Fixed post models require manually securing straps or pins to mate the posts with the fixture on the tank or wheeled object. Easy Lift Equipment, Inc. 2 Mill Park Ct. Newark, DE or Fax: [email protected] Distributed by:
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