Refrigeration systems and solutions for the food industry english

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1 Refrigeration systems and solutions for the food industry english

2 state-of-the-art clean rooms guarantee safe and extended shelf life of products The clean room is a place where the concentration of airborne particles is controlled. It is designed to minimize the presence of particles in the air (coming from both outside and inside the room) that could contaminate the product. This is achieved by filtering the air with filters with different particulate retention capacity, controlling the temperature and relative humidity of the air, managing the room s level of overpressure in relation to adjacent areas and managing air flows during the different stages of the slicing process. These measures create the environmental conditions necessary for keeping intact the organoleptic characteristics of packaged foods, thus achieving a longer shelf-life. FOOD INDUSTRY APPLICATIONS: 1 Slicing and packaging deli meats, meats and fish. 2 Preparation and packaging of milk and its derivatives. 3 Preparation and packaging of ready meals, fresh pasta and sandwiches. 4 Preparation and packaging of processed fruit and vegetables.

3 Frigomeccanica ATUs and Clean Rooms, a perfect combination for controlling bacteriologic load with stateof-the-art technology, are the natural environment where to process food so to extend its shelf life, in accordance with safety norms and regulations. Our exclusive ATUs design guarantees that all your production processes are carried out in a safe environment in accordance with the strictest safety regulations. This is possible through completely washable structures, easy to inspect and maintain. Our design complies the most modern Energy Saving requirements. Our ATUs can be customized to any specific processing condition and process, with an Air Flow Rate ranging from 1500 to cubic meters per hour. Frigomeccanica new generation controllers A 10 inch screen manages every room in your plant and inputs the different phases, while the controller executes the process that you selectedit is easy to handle and accurate in execution, it includes a clear embedded manual and collects all the data relating to your production process to be elaborated by Frigomeccanica Opencom process management software. The tablet series touch screen enables access to user friendly interface that speaks your language, including Chinese

4 The Clean Rooms air conditioning systems are constructed with different criteria and with different materials depending on the maximum level of contamination allowed. American FS regulations and ISO rules (FS209D ISO14644) establish different standard classes of air contamination. The class to choose depends in large measure on the characteristics of the product, in particular its water content, and its required shelf-life. Lower relative air humidity, higher filtration levels, more air recirculation and air flows are all factors that lead to a higher class. Opencom, management software, limitless access to to the communication world The best of 50 years worth of Frigomeccanica know-how combined with the most advanced management system, capable of collecting information from any other software as well as transferring data to any system integrator and IT or communication device. It is PC-hosted and can be remote controlled and managed from your mobile phone. Data is stored according to customers needs in safe and easily accessible files. The interface is designed to communicate in any language and is inspired by the best user-friendly software concepts. Opencom, your plant at your fingertips

5 Operating Modes 1 PROCESSING STAGE (SLICING) Controlled ambient temperature and humidity; air recirculation with an amount of air flow from outside; clean room kept at overpressure in relation to adjacent areas. 2 WASHING STAGE Only the ambient temperature is controlled; no air recirculation, all air from outside; kept at slight overpressure in relation to adjacent areas. 3 DRYING STAGE Ambient temperature and relative humidity are controlled; no air recirculation, all air from outside; kept at slight overpressure in relation to adjacent areas. 4 PRE-PROCESSING STAGE Ambient temperature and humidity are gradually brought to the processing stage levels; air recirculation, no air flow from outside; overpressure is gradually brought to the processing stage levels. MAKE-UP AIR RECIRCULATION SHUTTER OVERPRESSURE AIR WASHING PHASE SUCTION FILTER ROOM EXHAUST AIR EXTRACTION CLEAN ROOM AIR SUPPLY PROCESSING PHASE SUCTION BOXING ROOM CLEAN ROOM

6 富 利 高 TKTech, our brand that provides Turn Key solutions for food industries from project engineering and design to product delivery TKTech (Turn Key Technologies) is a Frigomeccanica brand developed in collaboration with its Partners. The Turn Key CONCEPT provides design and supervision to the construction of our customers plant by employing our network Core Technologies and process know-how. With Frigomeccanica s fifty-years experience behind it, TKTech tailors solutions and systems that best meet the investor s requirements. Born in 1962 and located in the renowned Food Valley (Parma, Italy), Frigomeccanica is a worldwide market leader in refrigeration that on its wellknown core competencies design turn-key solutions and systems for: Dry cured ham and Salami curing systems Air conditioning of fresh meat and fish processing systems Fruit and Vegetables preserving systems Air conditioning of clean rooms and processing areas systems Markets Ham Frigomeccanica provides systems and solutions designed to manage your plant with the objective of excellence in product quality and safety performance. Diary Frigomeccanica develops solutions to assist the whole process of daily dairy production in its customers plants. Salami Frigomeccanica technology respects traditions at all process stages in order to reproduce in industrial production the natural environment throughout the year. Fruit & Vegetables Frigomeccanica preserves the freshness of your fruit and vegetables all along the way from harvesting through processing to packaging for the consumers market. Meat & Fish Frigomeccanica designs refrigeration solutions and defrosting systems for meat from processing to the end of the cold chain. Clean Room & Air Conditioning Frigomeccanica state-of-the-art clean rooms guarantee safe and extended shelf life of products. via Provinciale, Sala Baganza (PR) - Italy Tel Fax info@frigomeccanica.it

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