TOPSIM General Management. Participant s Manual Part I Introduction. Version 13.0 Standard Scenario
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1 P TOPSIM General Management Participant s Manual Part I Introduction Version 13.0 Standard Scenario TATA Interactive Systems GmbH. All rights reserved.
2 Table of Contents 1 What is TOPSIM General Management? Introduction News Clipping from the Daily Observer The Company Your decisions at COPYFIX, Inc Sales Description of Product and Product Development Pricing Policy Communication Policy Advertising Corporate Identity and Corporate Image Distribution Policy Additional Sales Opportunities Marketing-Mix Insufficient Capacity to Supply Customer Satisfaction Market Research Report for the Industry R & D Purchasing Demand and Price Conditions Inventory for Input Materials / Parts Inventory for Finished Goods Production Production Lines at the Start of the Game Production Capacity Required Options for adjusting Production Capacity Investments in New Production Lines Disinvestment of Old Production Lines Maintenance Rationalization Overtime Allotted to Production Lines Investments in Environmental Technology Rework Factory Materials Personnel Work Force at the Start of the Game Hiring and Dismissal Non-Salary Staff Costs Employee Pension Plan Production Staff Motivation Personnel Report of Cost Centers Overtime of Production Staff Productivity Process-Optimization Projects Training for Production Staff Productivity Index I Productivity Index II Actual Productivity Absenteeism Production Staff Table... 22
3 3.6 Finance and Accounting Customer Payment Patterns Financial Investment Rating Loans Short-Term Loans Long-Term Loans Overdraft Loans Taxation Dividend Payments Share Price and Value of the Company Shareholder Earnings Business Report on the Industry Accounting... 25
4 1 What is TOPSIM General Management? TOPSIM General Management offers a challenging, computer-based management simulation. Together with your teammates you will form a business team that will take over the leadership of a company in the printing and copying industry. The simulation presents a realistic model of a company and provides participants the opportunity to: Learn quickly Learn in a risk-free way Gain practical experience with lasting, long-term effects The management simulation is an interactive teaching and learning system based on the principle of: The training objectives of TOPSIM General Management TOPSIM General Management will help teach you to: Make better business decisions Gain experience thinking about the overall impact of your decisions Think more effectively about the links between different decision areas Define economic goals and strategies and implement them in a dynamic environment Understand the fundamentals of marketing Analyze financial figures and put insight into practice Learn to use business tools like cost accounting and income analysis Maintain control of a business under uncertain conditions Maintain overall control of difficult tasks Learn to think and act in an inter-disciplinary way Develop the ability to structure and solve problems Develop a view for the essential problems Practice effective communication through visualization Define and solve problems in teams with the aid of data-processed planning models Page 1 of 25
5 Course of the seminar The business simulation TOPSIM General Management is structured into two distinct phases: decision phases and evaluation phases. During decision phases, the participants have to make operations decisions for their company. During evaluation phases, the participants will have to analyze the results of the previous period and test their overall business strategy against current economic conditions. Usually, instructors will use the time in between these phases to either provide relevant background information to the participants or to offer a detailed evaluation of recent results and events from the simulation. Page 2 of 25
6 2 2.1 Introduction News Clipping from the Daily Observer Business News Turbulent Times at COPYFIX, Inc. Executive Board facing replacement despite good performance Chairman of the Board Mike Miller explains new strategy In the past few weeks there have been a number of rumors in the business press that COPYFIX, Inc. would replace its Executive Board. Today, only a few days after the annual shareholders meeting, those rumors were finally confirmed when the chairman of the Board of Directors announced the names of a new management team. Just looking at the facts, this change might come as a bit surprising, Mike Miller, chairman of the Board of Directors, stated. Based on COPYFIX s most recent financial results, one would definitely have to say that the past year was a success. COPYFIX s black and white copying machine, COPY I, continues to be in high demand, and the company achieved an after tax profit of 7.13 million EUR in its most recent fiscal year (on revenues of 129 million and an operating result of million EUR) Based on these numbers, the company s financial results and market share are roughly in line with those of its competitors. This year, shareholders of COPYFIX, Inc. will receive a dividend equal to 30 % of total profit. Corporate equity amounts to 32.1 million EUR, while accruals for pensions amount to 11.9 million EUR and overall liabilities amount to 22.1 million EUR. COPYFIX s current operating cash flow of approx million EUR will most certainly provide a solid foundation for further additional growth. Why then was the former Executive Board replaced? Miller states that the former board was not able to present a satisfactory strategy for sustainable, long-term growth of COPYFIX, Inc. to the Board of Directors. Outdated manufacturing plants with poor ecology standards, a focus on just one distribution channel and a very conservative marketing mix are just a few of the points that raised questions about COPYFIX s long-term development. Several renowned industry experts have repeatedly criticized management for a lack of vision and economic expertise. Most financial analysts also agreed with the above statement According to Miller this negative feedback from the analysts was a clear signal for us to act. The Board of Directors expects that the new management will work hard to put COPYFIX, Inc. back on the path to sustainable growth. Only time will tell if management is able to fulfill these huge expectations. Page 3 of 25
7 2.2 The Company The following paragraphs give a brief introduction about the departments of COPYFIX, Inc.: Sales Marketing and sales people from the sales department provide customers and business partners with information and knowledge about our company and products. All customer requests related to sales are handled by this department. Research & Development (R & D) The R & D department is the creative heart of our company. Together with leading scientists in the fields of document handling and scanning technology, we develop new products and improve the quality of our existing ones in order to better satisfy our customers needs. All newly developed products are extensively tested to ensure that they meet internal quality standards. Purchasing The purchasing department procures all of the materials, parts and supply items needed for the production of our product COPY I. Production The production department uses state-of-the-art production facilities to manufacture our high quality, black and white (b/w) photocopying machine COPY I. Our highly qualified employees guarantee both the craftsmanship and durability of our COPY I product. Human Resources (HR) The HR-team focuses on everything related to our workforce, from staffing to general personnel support. In addition, the HR team is also responsible for planning and conducting internal training for all employees. Our employees are part of our competitive advantage! Finance & Accounting The accounting department monitors all numbers, data and facts related to COPYFIX, Inc. Our accounting team is well-versed in modern accounting and business practices, and helps to insure the financial success of our company. Page 4 of 25
8 3 Your decisions at COPYFIX, Inc. In the simulation TOPSIM General Management, your team will take over responsibility for COPYFIX, Inc. as the New Executive Board. As the newly elected Executive Board, you will have to make key decisions in all major fields of corporate activity: The Executive Board decides on... Sales R&D Purchasing Production Human Resources Finance & Accounting The following description of different decision areas should help you to gain an overview of all decision parameters within the simulation, along with their corresponding impacts. The number and complexity of decisions will increase during the course of the seminar. Additionally, the decisions that you ultimately make will be highly dependent on the specific scenario conditions present in each period of the simulation. 3.1 Sales Description of Product and Product Development COPYFIX, Inc. manufactures and sells high-quality black and white (b/w) copying machines under the brand name COPY I. The product is characterized by the following features: Product Specifications of "COPY I Type Copying speed Copy volume Dimensions Weight Warm up time Desk model 36 A4 copies per minute 18 A3 copies per minute 1-99 copier per run W L H 804 mm 664 mm 415 mm 80 kg Approximately 7 seconds Paper supply 2 cassettes of 500 sheets (A3, A4) Paper formats Cassette A4 - A3 Sheet feeding A5 - A3 Paper cassette, single sheet feed Copying material Transparency Self-adhesive labels Page 5 of 25
9 Product Specifications of "COPY I Job interrupt -key Accessories Self-diagnosis system Auto reset Copiers are regularly examined by the consumer magazine TechTest, which evaluates all technological and ecological aspects related to the product. TechTest s evaluations are then quantified using two indices: the technology index and ecology index. The technology index is determined based on copy speed, copy quality and ease of operation. The ecology index is determined based on energy consumption, machine recyclability, and the amount of emissions produced during the production of the machine. Based on its current technological and ecological features, COPY I ranks as average in comparison to most other copy. In period 0, COPY I received the following evaluation: Technology index in period 0: Ecology index in period 0: Evaluations from consumer magazines like TechTest are often used as guidelines by consumers. As a result, index values are viewed as important product attributes. Therefore, as the indices for technology and ecology improve, market acceptance for COPY I will increase. In addition to the absolute value of the specific index, the relative difference between the value of your own indices and those of your competitors is also important. Improvements in technology and ecology can primarily be achieved by increasing investment in R & D (see point 3.2. research and development) Pricing Policy When competing with other copy machine suppliers, price is an important marketing lever that when changed, will have an almost immediate impact on sales. Therefore, pricing is an essential tool that can be used to differentiate your product from the competition. At the start of the game, the price of the machine on the domestic market (referred to as "market 1" in the reports) is set at 3,000 EUR. The following relationship exists between price and sales volume: Price in EUR per unit Double bend price-demand function 3,000 Low-risk area Turnover 43,000 Sales (units) Page 6 of 25
10 Market researchers believe (provided that all other variables remain constant) that demand can be expected to react to price changes in the following way: Price (EUR/unit) Demand (units) 3,150 (+ 5%) approx. 36,000 3,000 (period 0) 43,000 (period 0) 2,850 ( 5%) > 55, Communication Policy Advertising Normally, advertising increasing advertising expenditures will also increase demand for your product. Advertising will have an effect over several periods, yet the most pronounced effect will occur in the period during which the advertising occurs. The effect of advertising on demand is illustrated in the following graph: Demand in units 43, Advertising expenditures in meur In the starting period, the initial advertising budget for market 1 is set at 6.00 meur. As a benchmark, experts believe that an advertising expenditure of 7.00 meur would lead to total sales of approximately 45,000 units. However, once advertising expenditures have been doubled (to 12 meur or more), the incremental effect on demand will be negligible. The impact of advertising on demand will also be influenced by the difference between your company s budget and the budget of your competitors Corporate Identity and Corporate Image An additional communication instrument that can be employed by the company to positively influence sales is your company s corporate identity (CI). However, while a favorable corporate identity is definitely helpful, it may not be directly related to sales volume. Therefore, experts disagree as to whether it has any immediate effects. It is clear, however, that the company s corporate identity is an important factor in the long term development of the company and has a relatively long-lasting effect. For a company the size of COPYFIX, Inc., CI expenditures of approximately 3.00 meur are common in the industry. For planning the CI budget, you should also be aware of the diminishing marginal utility of your CI investments. In period 0, COPYFIX, Inc. invested 2.00 meur in CI. Page 7 of 25
11 CI expenditures influence will influence your overall corporate image significantly, however it s not the only influencing factor. Additional factors such as your company s environmental friendliness will also impact your overall image. Every period, the overall corporate image of the company as viewed by the public is determined and recorded as the corporate image index Distribution Policy In period 0 COPY I is sold to specialized retail traders on the domestic market (market 1) by a sales force of 100 employees. An increase in the utilization of personnel improves sales opportunities and has an effect over several periods. Experts predict that a sales force of 110 persons could increase sales by up to approximately 45,000 units. Generally, the following relationship exists between the number of sales staff and the units sold: Sales in units 43, Number of sales staff Supplying copiers to specialized retail traders (market 1) involves packaging and transport costs of EUR per machine Additional Sales Opportunities In addition to selling to specialized retail traders, there are also some other opportunities available in the domestic market. For example, the company can supply private bulk buyers, and/or respond to requests for bids from public authorities. Sales to Bulk buyers All companies can sell to bulk buyers. Bulk buyers set a fixed price that they are will to pay and also indicate a maximum amount that they are willing to purchase (however, a smaller quantity can be supplied if necessary). The quantity required by the bulk buyer will be supplied in the current period and takes precedence over sales to retailers. No distribution costs are incurred when selling to bulk buyers. This distribution channel may be used to reduce inventory; however, contribution margins are usually lower in comparison to sales to retail stores. Sales through requests for bids When public authorities have a specific need for copying machines in large quantities, they request bids by stating the quantity that they require. Companies can respond to such requests by bidding. The bid may not exceed the quoted price on the domestic market (market 1). The company offering the lowest price will then be awarded the contract. Income from new sales and revenue from a successful bid in one period will be received in the following period. Furthermore, delivering for tendered bids takes priority over supplying retailers. In the event that two companies quote the Page 8 of 25
12 same price, the company whose product possesses the better product attributes will receive the contract. There are no distribution costs associated with winning a bid Marketing-Mix The final volume of COPY I that you can sell depends on a number of factors, but the main four factors that you can influence directly are referred to as marketing instruments, or as the Four Ps (Product - Price - Place - Promotion). Your task is to find the best possible mix of these instruments (the so called marketing mix ). Aspects of the marketing mix are: 4Ps Marketing Instrument Influencing factor(s) Product Product Policy (Technology & Ecology) Final number of R & D-employees Budget for external environmental counseling service Price Pricing Policy (Price) Pricing decision Place Distribution Policy (Sales force) Final number of sales personnel Promotion Communication Policy Includes: Advertising Investments in advertising Corporate Identity Investments in corporate identity Corporate Image Investments in corporate identity; improvement in ecological index through the purchase of new machines and scrapping of old ones Your marketing decisions should be determined based on both your overall strategy as well as the overall conditions of the market. Keep in mind that you will never be able to fully predict the actions of your competitors. Furthermore, pricing and competitive aggressiveness of your competitors will have an influence on your potential sales volume. This means that in certain circumstances, sales growth could actually be higher or lower that what is predicted in the economic news. Page 9 of 25
13 3.1.6 Insufficient Capacity to Supply COPY I is supplied in the following order: 1. Contracts resulting from requests for bids 2. Commitments to bulk buyers 3. Supply to retailers (market 1) 4. Supply to retailers (market 2) If you create demand (due to your marketing mix) that your company is unable to satisfy, you will lose these sales due to your insufficient supply capacity. Approximately 80% of the demand that you are unable to meet in market 1 will then be distributed amongst the other companies in the simulation in proportion to their existing market shares. As a result of this distribution, one of the other companies might also face an inability to supply. In this case, the demand which was not satisfied by this company will not again be distributed to the rest of the companies. Therefore, it could be the case that less than 80% of the unsupplied demand is distributed to other companies Customer Satisfaction Customer satisfaction also has an important (but difficult to measure) influence on demand. Experts state the following as factors that can influence customer satisfaction: Factor Effect on customer satisfaction Ability to supply in previous period Inability to supply annoys consumers. Price changes Customers prefer constant or decreasing prices. Price performance ratio If the company s product is better than the product of its competitors, higher prices can be commanded without the risk of having dissatisfied customers. Stock of old equipment Customers always want the most recent and best-designed products. A large stock of old equipment may lead to dissatisfaction among customers. Corporate Image A positive corporate image encourages customer satisfaction. Customer satisfaction is calculated per product for every market and is measured with an index displayed in Report 2. In period 0, the index is 100. High customer satisfaction leads to a high index value, while a low index value means that customers are experiencing a lower level of satisfaction Market Research Report for the Industry In order to obtain information on the marketing efforts of competitors, you may in any period purchase a market research report for 0.10 meur. The market research report contains the following information: Page 10 of 25
14 3.2 R & D Companies must continuously improve their products in order to keep up with technological progress, increasing environmental awareness on the part of consumers, and growing pressure from competitors. To further develop COPY I, COPYFIX, Inc. can take the following measures: 1. Technology Measure Result Staff recruitment in the area of R & D (primary expense is for employee salaries) Advance in technology Technology index rises Effect 2. Ecology Market share increases Rework costs rise due to higher technical standards (e.g. demand for precision, increased complexity) Measure Result Effect Expenses for external consultancy services in the area of ecology Increase in environmental sustainability and reduction of operating costs Ecology index rises Market share increases 3. Value Analysis Measure Result Expenses for external consultancy services in the area of value analysis Increase in efficiency Value analysis index rises Effect Consumption of materials decreases Increased costs through rework No influence on market share Page 11 of 25
15 Decisions for period 0: Area Decision Index value Technology Ecology Value analysis 34 employees in R & D 2.50 meur in ecology 1.00 meur in value analysis (referring to the analysis of the consumer magazine TechTest) (referring to the analysis of the consumer magazine TechTest) Excerpt from the Product Development report 4 in period 0: 3.3 Purchasing Demand and Price Conditions For the production of one machine COPY I, one unit of "input materials / parts" must be employed per copier in period 0. Value analysis reduces the required input material necessary for production (i.e. with a value analysis index of more than less than one unit of input materials is needed per copier COPY I ). The demand for input materials / parts is calculated as follows: Demand in units The pricing from you current supplier is as follows: Units EUR / Unit < 30, < 50, < 70, ,000 and more 400 All units/parts that are ordered will be available for use in the same period in which they are ordered. In case that resources and parts are not sufficient, the shortage will be balanced. The balance will automatically take place through special actions such as express deliveries, air freight etc., which have to be paid with a 20 % price premium. Page 12 of 25
16 3.3.2 Inventory for Input Materials / Parts The storage costs for input materials / parts are: 0.05 meur per 1,000 units of closing inventory The final inventory in period 0 is 15,000 materials/parts, and each unit of materials / parts is worth 527 EUR. The final inventory value is calculated based on initial inventory, quantity from supplier, and quantity used in production Inventory for Finished Goods The storage costs for the finished goods are: Here is an excerpt from the inventory report: 0.10 meur per 1,000 units of closing inventory The closing inventory in period 0 is 5,000 units, valued at a cost of production of EUR per unit. This value results from calculation of initial inventory and final inventory. = 2,046 EUR / Unit Page 13 of 25
17 3.4 Production Production Lines at the Start of the Game At present, COPYFIX, Inc. possesses four, type A production lines numbered 1 through 4. The following data applies to plants presently in use: Production lines Type No. Normal capacity (Units) Acquisition period Acquisition value (meur) Remaining life (periods) (meur/ Per) Net book value (meur) Other Fixed Costs (meur/ Per) Depreciat. Environmental index A ,50 1 1,25 1,25 1,50 83,0 A ,00 2 1,50 3,00 1,00 90,0 A ,00 3 2,00 6,00 0,50 95,0 A ,00 4 2,00 8,00 0,25 98, ,50 6,75 18,25 3,25 91,5 Even though the production lines are of the same type, their capacities and the extent of damage they cause to the environment vary. The performance data described above will remain the same throughout the entire life of each machine. Other fixed costs from the production lines include for example, inspection and insurance costs resulting from contracts. Once production lines are depreciated, they may still be utilized for production purposes Production Capacity Required One available unit of capacity is required to produce one unit of COPY I. However, capacity demand may be different for new products Options for adjusting Production Capacity The available production capacity in a period can be influenced through the following means: Investments in new lines Disinvestment of old lines Maintenance Rationalization Overtime allotted to production lines Investments in New Production Lines For the production of COPY I, new production lines of Type A, B and / or C can be purchased. The current specifications for different production line types are given below: Production lines (Type) Purchase price (meur) Duration (periods) Normal capacity (Units/ period) Other FC (meur/ period) Environmental index A , B , C , Page 14 of 25
18 A maximum of nine production lines may be purchased per type in addition to the four Type A production lines owned by the company at the beginning of the game. Newly acquired production lines are immediately available for production use in the period in which the order is made Disinvestment of Old Production Lines Production lines can be disinvested (scrapped), and a production line that has been scrapped will be no longer available at the start of the period in question. A production line that has been scrapped will also be immediately depreciated. From the sale, your company will receive proceeds equal to a set percentage of the net book value. The amount of these proceeds can be found under Other Expenditure. The percentage of net book value that you will receive when disinvesting each type of machine are as follows: Type A Type B Type C Proceeds from scrap (residual revenue) as % of net book value In one period, a maximum of three production lines of the same type can be disinvested. In order to disinvest a certain production line, you are required to enter the number of the line in the decision form. Effects of disinvestment Profit and Loss-Account (cost of sales method) Depreciation (Net book value) = Other expenditure Residual revenue = Other income Financial Report Residual revenue = Deposit from disinvestments The accounts other expenditure and other income are reported together in the profit and loss statement Maintenance Production lines are subject to constant wear and tear, which can result in reduced production capacity if not held in check. However, such problems can be avoided by performing regular production line maintenance. This also applies to newly acquired production lines. Page 15 of 25
19 The following figures describe the relationship between maintenance costs and the degree to which capacity is available. This relationship applies to all production lines. Maintenance Costs per period and per production line in meur Type A Type B Type C Degree of capacity availability as % of normal capacity % % % % % % % Normal capacity * Capacity availability = Available capacity I In addition to the given values in the table, values in between can also be used for maintenance decisions. The minimum maintenance expenditure per production line is 0.1 meur. When no maintenance decisions are made, the maintenance will be executed automatically. The maintenance decision is valid for all production lines of one type Rationalization The available production line capacity can be further increased through rationalization measures. These measures would upgrade and improve the productivity of your production lines. Rationalization can only be carried out uniformly for all the production lines of one type. The degree of rationalization achieved is expressed in terms of a rationalization factor and depends on the cumulative rationalization expenses since the acquisition of the respective production line. Newly acquired production lines have an initial rationalization factor of The entire rationalization expenditure from a period is claimed in the same period as the costs. The available capacity amount after rationalization is referred to as Available capacity II. Available capacity I * Rationalization factor = Available capacity II Overtime Allotted to Production Lines Overtime can further increase Available Capacity II, but only up to a maximum of 10%, and the simulation will automatically schedule overtime when the planned production volume is higher than the available capacity. If overtime is necessary, then extra supervisory and operating costs (stepfixed costs) of 2.50 meur will be incurred in the period. The available capacity amount after overtime is included is referred to as Available capacity III. Available capacity II * Overtime factor = Available capacity III Page 16 of 25
20 3.4.4 Investments in Environmental Technology Environmental regulators currently use a measure called the environmental damage indicator to measure the environmental impact of your company s production. Due to the fact that your company hasn t installed additional purification plants or filters (end-of-pipe-investments), your current environmental damage indicator is only average. However, if you choose to, it is possible for you to reduce the overall amount of environmental damage caused by your company. The ecology index of the production lines themselves can only be improved through either the acquisition of new production lines or through the scrapping of old ones. If the environmental damage indicator drops below the legally required level of (Index), then in the following period a penalty charge per missing index point must be paid to the Environmental Authority. Based on the values from period 0, 1.50 meur must be paid in period 1. Environmental index of production lines (end of period 0) Index Penalty charge payable to authorities next period meur 1.50 Investments in environmental technology like plants or filters (end-of-pipe-investments) can reduce the amount of environmental damage caused by the company. Any investment in environmental technology will be depreciated over 10 years using the straight-line method. Your company's environmental damage indicator also has a direct influence on the following factors: Sales Absenteeism and motivation of production staff Corporate image Share price Rework Rework expenditures resulting from defective units arise during the production process. The amount of the necessary rework expenditure depends on the following factors: Influencing factor Effect on rework Technology index Higher technology leads to more rework as a result of the product s increased complexity. Value analysis index Intensified value analysis increases expenditures on rework. Level of non-salary staff costs Higher non-salary staff costs lead to reduced rework (rejects) as a result of increased staff payment. Motivation of staff Highly motivated staff leads to reduced rework Factory Materials In period 0, factory materials costs 50 EUR per COPY I manufactured. The factory materials are purchased automatically and are always readily available in the required amounts. Page 17 of 25
21 3.5 Personnel Work Force at the Start of the Game In period 0, staff and salary costs at COPYFIX, Inc. are allocated as follows: Cost center Final workforce Salaries in period 0 in EUR without non-salary staff costs Purchasing 18 30,000 Administration ,000 Production ,000 Research & Development 34 44,000 Marketing/Sales ,000 Total 1,204 The Administration cost center encompasses Human Resources Management, Finance and Accounting and General Administration Hiring and Dismissal Work force adjustment in the simulation is primarily accomplished through employee hiring and dismissal. However, the workforce within the company is also influenced by workers quitting (attrition). The attrition rate depends mostly on the amount of non-salary staff costs. You may recruit and dismiss Production staff. In the case of R & D as well as in Sales you simply set a desired final workforce level. The simulation software will automatically hire or dismiss employees as it makes the necessary changes to the workforce (attrition is taken into consideration as well). The number of employees in the areas of purchasing and administration depends on the company's sales revenue. If the sales revenue fluctuates, the number of necessary employees will be adjusted automatically by hiring and dismissing employees. In administration however, 2.50 meur in fixed personal costs apply per period regardless of the amount sales revenue. Cost Center Administration: Required Staff Based on Sales Revenue ( COPY I ): 300 Required staff /150 75/ / / / / / / /240 Sales revenue (Copy I) in meur Page 18 of 25
22 Cost Center Purchasing: Required Staff Based on Sales Revenue ( COPY I ): Required staff /24 225/23 200/22 175/21 150/20 125/18 100/16 75/14 Sales revenue (Copy I) in meur 50/ / Additional workers in purchasing are needed when the product complexity is high (high technological index), because the acquisition processes become more complex. Each time a cost center hires a new employee, it incurs one-time costs of 12,500 EUR. Additionally, each time an employee is removed from a cost center, the company incurs one-time costs of 10,000 EUR. In production, R&D, and sales, if more than 5 % of staff are displaced in a period, a work council (the simulation leader) can ask the company to install a social plan. Reshuffles within the area R&D (for example from COPY I to COPY II) and Sales (from market 1 to market 2) aren t seen as hires or removals. The possible amount of new hires can also be limited by potential shortages in the job market Non-Salary Staff Costs In period 0, non-salary staff costs are equal to 40% of the respective wage and salary totals. A minimum rate of 37 % is legally required and includes things like the employer's contribution to social benefits, paid holidays, etc. Non-salary staff costs can be increased at will, but may only be reduced by at most 3 %-points per period. Non-salary staff costs also have a direct influence on the rate of attrition as well as on employee absenteeism Employee Pension Plan COPYFIX, Inc. has agreed to provide all employees with a pension plan. Therefore, in each period, COPYFIX must make pension contributions equal to 5% of the total value of wages and salaries Production Staff Motivation The production staff s level of motivation influences productivity and helps to reduce the amount of rework required. As a psychological factor, the level of staff motivation can be hard to control and sometimes changes very quickly. Page 19 of 25
23 At present the following factors are believed to effect staff motivation: Influencing factors Change in the influencing factor Effect on motivation Staff utilization? Corporate image Change in number of employees? Non-salary staff costs Pension reserve Process optimization Training Quality of products Staff utilization of about 98% is usually beneficial for the company in terms of maintaining or increasing the motivation of the staff. A well-managed growth rate will also positively affect the rate of attrition. Quick growth or personnel reductions will lead to a reduction of motivation. Motivation is measured with an index. You can find the motivation index in the report on human resources (report 4). In period 0, the motivation index is 80. A higher/lower index value means a higher/lower level of motivation Personnel Report of Cost Centers In each period you will receive the following table describing the workforce, staff changes, and personnel costs for the cost centers (here period 0): Overtime of Production Staff The normal level of productivity for an employee in production is 50 "COPY I" copiers per period. Overtime is automatically scheduled when the planned production volume cannot be produced with the available number of staff (or with the available production capacity). The percentage of possible overtime is limited. Presently, the limit is 10%. If overtime is scheduled, whether caused by insufficient production staff or production lines or both, extra costs of 2.50 meur per period are incurred for supervision and operation. Additionally, 25 % Page 20 of 25
24 of wages and salaries are paid to production staff as a result of overtime. (These additional premiums are not recorded in the personnel report) Productivity Process-Optimization Projects With the help of process optimization projects the production processes can be rationalized, which leads in turn to increases in staff productivity. However, such projects can also lead to increases in absenteeism (a consequence to the higher imposition for the workers). In period 0, the process optimization index is Consultants believe that an index of approximately 1.04 can be attained with an investment of 2.5 meur. If you do not invest in processoptimization, the achieved process optimization index will decrease by 0.01 points per period due to knowledge loss Training for Production Staff Training for production staff improves the skills of employees and leads to increased productivity. Expenditures on training will also increase the staff competence index (period 0 = 1.00) and reduce absenteeism. When determining your training expenditure, think about the fact that the average cost for one training day per production worker is about 800 EUR. In line with industry standards, COPYFIX currently offers 2-4 training days per year per production worker. If no budget for training is allocated, the achieved training value index will decrease by 0.01 points per period due to knowledge loss. Productivity Index I On the one hand, the Productivity Index I is directly influenced by training and process optimization. On the other hand, the number of new hires and the corresponding amount of orientation time will usually lead to a decrease in average productivity. Additionally, employee motivation also has an impact on productivity. Productivity index I is a function of 4 main factors: the process optimization index, the initial skill orientation index (adaptation index), the staff competence index, and the motivation index. This information is shown in report 3 (example below): Productivity Index II As more units are produced, production workers gain more experience. This results in an increase in productivity. The cumulative amount of units produced over all periods counts toward this index. In other words, production workers have a learning curve, which is measured through Productivity Index II. Productivity Index II starts 1.00 in the starting situation. Page 21 of 25
25 Actual Productivity Therefore, the actual productivity of an employee in production is: Given productivity (in period 0: 50 COPY I units) * Productivity index I * Productivity index II Absenteeism Absenteeism reduces the number of staff that can be utilized in production. The following factors influence the rate of absenteeism: Influencing factors Measure for influencing factor Effect on absenteeism Staff motivation Staff increase (Hirings) Staff cuts (Dismissals) Non-salary staff costs Process optimization Training Environmental damage indicator Production Staff Table Excerpt from report 3 (values for period 0): 3.6 Finance and Accounting Customer Payment Patterns 80 % of the current period s sales revenue is paid in the current period, 20 % of the current period s sales revenue is paid in the following period. These payment terms also pertain to bulk buyers and requests for tenders. Payment amounts to be received in the following period are shown in the current period s balance sheet under "Accounts receivable" Financial Investment In any period, COPYFIX can purchase fixed income securities, provided that the company has surplus liquidity at its disposal. Any interest earned will be credited to you in the current period. The securities themselves are automatically sold and paid for in the following period. The current interest rate is 3.0 %. Page 22 of 25
26 3.6.3 Rating COPYFIX, Inc. is subject to a rating by its bank. A good rating will improve borrowing conditions, while a poor rating will lead to an increase in the interest rate on borrowed capital in the following period. The most important influencing factors on the rating are listed as follows: Influencing factor Change in the influencing factor Effect on rating Equity ratio Equity capital, absolute value Free cash flow / debt Overdraft loans Customer satisfaction Staff motivation Operating cash flow / debt Profit for a year Planning quality Staff productivity Technology of products The actual rating of COPYFIX, Inc. is average. It is displayed as a score measured by the number of points, and in period 0 the company has a rating of 100 points. Each period you can find the company s actual rating in report 8. If the rating changes, the borrowing conditions for the following period will also change Loans Short-Term Loans Depending on the company s needs, a short-term loan may be taken out in any period. The term of the loan is one period and the interest on this loan is paid in the current period (with the loan automatically being repaid in the following period). The interest rate is calculated based on the firm s amount of equity capital from the previous period. In period 0, the interest rate for a short-term loan (with a value up to the amount of the company s current level of equity capital) is 8.0 %. If the size of the loan exceeds the firm s amount of equity capital, a surcharge of 2 %-points is applied. If the size of the loan is above twice the amount of equity capital, the surcharge is 4 %-points. The interest rate charged for short-term loans can also change based on the company s credit rating. Note: The surcharge only applies to the fraction of the loan which surpasses the amount of equity capital (or twice the amount of equity capital, etc.) Long-Term Loans You always have the option to replace short-term loans with long-term loans. Long-term loans have a ten-year term. Long term loans offer a lower interest rate, but can also not be repaid prematurely. The redemption takes place at the end of the loan duration. The interest rate on the loan is variable and is adjusted based on general interest rate developments. The interest rate on long- Page 23 of 25
27 term loans can also change based on the company s rating. The interest rate in period 0 is at 7.0 % Overdraft Loans If in a certain period the company cannot cover all of its financial obligations, it will automatically be granted an overdraft loan so that it can avoid insolvency. The company s cash balance must amount to at least 0.10 meur at all times. An overdraft loan will tie you over until a cash balance of 0.10 meur is achieved. The interest rate for the overdraft loan is 13.0 % in period 0, and the interest is always due in the current period. The overdraft loan itself is repaid automatically in the following period Taxation The company's tax burden is equivalent to 45% of: Profit on ordinary activities ± extraordinary profit or loss. Any losses will be carried forward and offset annual pre-tax profits until a positive balance (for which taxes must be paid) is attained. Tax payments occur in the current period Dividend Payments In accordance with its charter, COPYFIX, Inc. must pay out as dividends each period at least 30 % of its annual after-tax profits. A higher payout however, will have a positive influence on the company's share price Share Price and Value of the Company Each period, a new share price for the company is determined, reflecting the overall value of the company. The following factors have an influence on the share price: Influencing factor Change in the influencing factor Effect on share price Declared dividends for period Equity capital for period After-tax profit for period Cumulative expenses for marketing mix Cumulatively declared dividends Planning quality Return on sales Sales compared with competitors Corporate image Environmental damage indicator Debt-equity ratio Page 24 of 25
28 3.6.8 Shareholder Earnings The shareholders of COPYFIX, Inc. evaluate the value of their shares in terms of how much their shares have contributed towards increasing their personal assets (for example, through dividends paid out or increases in share price). Gains from dividends paid and share price increases are recorded as shareholder earnings in the ratios of the company (report 14: Industry Business Reports) Business Report on the Industry Every period, you will receive a statement with the most important figures from your profit and loss accounts. Additionally, you will also receive information on the balance sheets of your competitors. Each of these reports comes free of charge from a business reporting service Accounting COPYFIX, Inc. has a modern accounting department, which was set up to ensure that comparisons within your industry would be possible. The company's managerial accounting department performs the important function of planning and controlling costs through cost type accounting, cost center accounting (departmental costing), and unit-of-output costing. The financial accounting department ensures that the company complies with legal requirements and produces statements that report on the financial situation of the company. With the help of a profit-contribution-margin analysis, the operating results can be calculated. The available reports can be found in part II of the participant s manual. For analyzing cost center reports the following information is of interest: Depreciation for land and buildings The depreciation amount per period for land and buildings is 0.25 meur. This depreciation amount is allocated to the cost centers as follows: Purchasing Production R & D Sales Administration 5 % 70 % 5 % 5 % 15 % Maintenance in administration The machinery in the administration department (copiers, computers etc.) must also be maintained so that they continue to function properly. Fixed maintenance contracts cost 1.00 meur per period. Administration costs The wages and salaries from administration are allocated to the Administration cost center (as overhead). These costs are then allocated to the products based on their share of revenue. Page 25 of 25
29 P TOPSIM General Management Participants Manual Part II Initial Situation Version 13.0 Standard Scenario TATA Interactive Systems GmbH. All rights reserved.
30 Table of contents 1 Decisions Participants reports No. 2 Market results and Value of Inventory No. 3 Production Lines Environmental Technology No. 4 Human Resources and Product Development No. 5 Cost Type, Cost Center Accounting No. 6 Cost Accounting (Unit-of-output costing) No. 8 Profit and Loss Statement and Balance Sheet No. 9 Financial Report and Cash Flow No. 11 Out-of-Line Situations No. 12 Market Research Report I No. 14 Business Report on the Industry... 12
31 Purchasing Planned figures Sales R&D Production Financing + TOPSIM General Management 1 Decisions You will find information about the current situation of the COPYFIX Inc. below. To get a first overview, you will be provided with the decisions taken by the previous board for period 0. Moreover, you will be also provided in the following chapter with all necessary reports of COPYFIX Inc. of period 0 to analyze strengths and weaknesses of COPYFIX Inc. This analysis should be the basis of your decision-making process. Price (unit) Advertising COPY I Market 1 3,000 EUR 6.0 meur Corporate Identity 2.0 MEUR Market 1 Market res. report Yes: X Sales 100 No. of ppl. Technology Ecology Value analysis COPY I 34 No. of ppl. 2.5 meur 1.0 meur Input Materials / Parts COPY I 30,000 Units Production Volume COPY I 40,000 Units Production Lines Type A Type B Type C Investment ---- No. of new Line(s) --- No. of new Line(s) --- No. of new Line(s) Disinvestment No. of Line(s) No. of Line(s) No. of Line(s) Maintenance 1.5 meur / Line meur / Line meur / Line Rationalization 0 meur / Line meur / Line meur / Line Process optimization Investments in Environmental Technology Production Staff - recruitment / dismissal (-) 0 meur 1.5 meur 50 People Training 0.5 meur Non-salary staff costs 40.0 % Short Term-Loans Long-Term Loans Purchase of securities Dividends 0 meur 0 meur 0 meur 50.0 % of income COPY I Market 1 Sales revenue meur Return of equity 18.0 % Cash Flow 14.0 meur Page 1 of 12
32 2 Participants reports 2.1 No. 2 Market results and Value of Inventory Note: The valuation of inventory of finished goods (here COPY I) meets the costs of goods manufactured. Page 2 of 12
33 2.2 No. 3 Production Lines Environmental Technology Note: Fully depreciated production lines are still available for production. The maintenance factor is displayed as a figure that has been rounded up (Internally: ) Page 3 of 12
34 2.3 No. 4 Human Resources and Product Development Note: The product development expenses of 1.5 meur spent on "Technology" corresponds to the R & D cost center s Wages and Salaries expense of 1.50 meur. Page 4 of 12
35 2.4 No. 5 Cost Type, Cost Center Accounting Note: Cost type accounting includes all of the costs incurred by the company. The overhead cost of meur is the total cost for all of the cost centers together. Direct costs are costs which are tied directly and immediately to COPY I. Page 5 of 12
36 2.5 No. 6 Cost Accounting (Unit-of-output costing) Note: Cost unit accounting works out step by step (job order costing) the costs incurred for Copy I. The finished products of Copy I enter the finished goods inventory at the value of the cost of goods manufactured (CGM). The cost of production is the total cost incurred for one unit of Copy I. Direct costs: costs traced directly to the product. Overhead costs: costs that are traced to a cost center (see previous report.) The costs in Euro/Unit refer to the units which were manufactured in the period (Period 0: units). Page 6 of 12
37 2.6 No. 8 Profit and Loss Statement and Balance Sheet Increase / Reduction of the = Closing Inventory meur finish goods inventory - Opening inventory meur = Change of finished goods inventory 5.93 MEUR, in other words, the finished goods inventory decreased during the period by 5.93 meur Material expenses Other expenses = Material for the production of COPY I = Material (input materials/parts) + Factory materials = Cost of direct materials = Total costs which appear under "Other costs" in cost-type accounting Page 7 of 12
38 2.7 No. 9 Financial Report and Cash Flow Page 8 of 12
39 Notes on the financial report: Cash in from sales, current period Cash in from sales, previous period Other expenses Loan amount required for the period Sales * Percent of payments received in the period See Accounts receivable from previous period Corresponds to the item labelled "Other expenses" in the P/L Statement Opening cash balance + Total cash in - Total cash out Minimum closing cash balance The Cash-Flow shows a company s ability to finance new investments without additional capital. It can be derived by adding depreciation expenses plus the increase in the pension reserve to the after-tax profit Page 9 of 12
40 2.8 No. 11 Out-of-Line Situations Hinweis: The return on equity is calculated on the basis of the owner s equity at the beginning of the period. The planning quality index demonstrates the extent to which the company s actual performance differs from its plan. Planning quality Possible ratings on the index range between 1.0 and +1.0: Best = +1.0 for an absolute difference of approximately 0.0. Worst = -1.0 for a large absolute difference. Planning quality for the period Cumulative planning quality Sum of the individual planning quality ratings for the period Cumulative planning quality rating from previous periods + Planning quality of period The earning value of the period is composed of : Earnings value for the period (meur) Net income for the period (meur) + (Planning quality of the period * Value of a planning quality point in meur) The value of a planning quality point is determined by the simulation facilitator. Cum. earnings value (meur) Cumulative earnings value from the previous periods + Earnings value for the period Page 10 of 12
41 2.9 No. 12 Market Research Report I Hinweis: The R & D expenditures are the sum of the costs for technology, ecology and value analysis. Page 11 of 12
42 2.10 No. 14 Business Report on the Industry Page 12 of 12
43 P TOPSIM General Management Participants Manual Short Overview Introduction Version 13.0 Standard Scenario TATA Interactive Systems GmbH. All rights reserved.
44 P TOPSIM General Management Participants Manual Short Overview Introduction Research & Development Technology Ecology Value Analysis Increase Staff Expenses for external consultancy Expenses for external consultancy Result Technology Index Ecology Index Efficiency (see Purchasing) Purchasing Demand in units: Units to produce Value Analysis Index 100,Storage costs for input materials / parts: 0.05 meur/per 1,000 units Storage costs for products: 0.10 meur/per 1,000 units Technology and Ecology Index have effects on the market share (see Sales Force). Sales Marketing-Mix: Product Policy, Pricing Policy, Advertising & Corporate Identity, Sales personnel, Technology & Ecology Index. Customer Satisfaction, Image, Market Share. Staff Costs of Hiring 12,500 10,000 Costs of Dismissal Non-Salary Staff Costs: Min. 37% (can be reduced at most by 3% per period). Productivity: Final productivity: Normal productivity * Productivity Index I * Productivity Index II Productivity Index I: Process-Optimization Index * Adaption Index * Staff Competence Index * Motivation Index Productivity Index II: Learning curve of staff. Production To produce one unit of Copy I, one unit of capacity of one production line is required. Increase of Production Capacity: Investments in new lines Maintenance (min. 0.1 meur per production line / period), Available Capacity I: Normal Capacity * Degree of Capacity Availability Rationalization, Available Capacity II: Available Capacity I * Rationalization Factor Overtime allotted to production lines (max. 10 %) Disinvestments of Production Lines: Maximum of 3 lines per period and type Environmental Index: If index <100, a penalty charge has to be paid. Finance and Accounting Payment pattern of the current period s sales revenue: 80% current 20% next period period Financial Investment / Securities: Yield on interest is credited immediately. Maintenance in Administration: 1,00 meur/period Cash Balance: Minimum of 0,1 meur, otherwise overdraft loan is granted automatically Short Term Loan: Interest Rate depends on the amount of equity capital from the previous period. Taxation P 0 : Dividend Payments: 45 % Min. 30 % Version 13.0 Standard Scenario TATA Interactive Systems GmbH. All rights reserved.
TOPSIM General Management. Participants Manual Part I Introduction. Version 13.1 Additional Scenario
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