TRUSTED SOLUTIONS AND INNOVATION WEAR PRODUCTS
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- Cory Norris
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1 TRUSTED SOLUTIONS AND INNOVATION WEAR PRODUCTS Inch & Metric Sizes Self-Lubricating & Standard Models 1
2 WEAR PRODUCTS Service We Deliver and Quality You Can Depend On DANLY IEM is a leading manufacturer of die component products supplied globally to the parts forming industry. Backed by years of tool and die experience, quality and innovation are some of the reasons why our name is respected throughout the world. We have taken the lead role in creating and bringing new products to customers and helping them find solutions that improve their operations. Based on the capabilities DANLY IEM offers, we can help you to meet the demands of quick deliveries, technical support, quality products and competitive prices. DANLY IEM and its broad distribution channels and direct sales personnel will assist you in any way to make your product a better and more profitable one. Whether standard or customized products, with our years of experience, customers can be sure the products they receive will meet their expectations for reliability and dependable performance. We understand the demanding schedules of die builders and production personnel and have developed efficient manufacturing processes to shorten product lead times as well as put inventory on our shelves so you can have it in your facility when you need it. Put the DANLY IEM network to work for you. We ve got the service you ve been looking for. Included in our full line offering are both inch and metric size die components that are designed to numerous die standards including ISO, NAAMS, JIS and many large automotive and appliance manufacturers standards. The complete product offering includes: Guide posts & bushings ISO and JIS Die springs In-die tapping units for both mechanical and hydraulic presses Formathane Urethane springs, strippers, sheets, bars, rods and die cover film Diemakers supplies such as pry bars, dowel pins, hoist rings, clamps and fasteners Standard and self-lubricating wear product including wear plate, wear strips, gibs, keeper plates and guide blocks Cam units, including Box and Bump styles Accubend TM Rotary Benders Air presses Pad retainers
3 CONTENTS page number Wear Plates inch metric Wear Plate Installation & Selection Guide 1 N-Series Standard & Self-Lubricating Wear Plates 2 NAAMS Series W01, W02 & W03 Standard & Self-Lubricating Wear Plates 4 JIS Series Standard & Self-Lubricating Wear Plates 6 NAAMS Series W05, W06 & W07/VDI 3357 Wear Plates 8 Automotive Wear Plate Conversions 10 Wearstrips Plain Bronze & Self-Lubricating Wearstrips with Mounting Holes 12 Self-Lubricating Wearstrip Ways 15 Plain Bronze & Self-Lubricating Wearstrips without Mounting Holes 16 NAAMS Series Self-Lubricating Wearstrips 18 NW Series Self-Lubricating Wearstrips 20 Gibs & Gib Assemblies Self-Lubricating Gib Assemblies 21 Self-Lubricating L-Gibs for Gib Assembly 22 Self-Lubricating Baseplate for Gib Assembly 23 Optional T-Slide for Gib Assembly 24 Self-Lubricating Square Gibs 25 Self-Lubricating L-Gibs 26 Self-Lubricating L-Gibs 27 Self-Lubricating 10mm LIP Cam Slide Gibs 28 Self-Lubricating 13mm LIP Cam Slide Gibs 29 Guide Blocks Self-Lubricating U & V Blocks 30 NAAMS U & V Blocks 32 Self-Lubricating 45mm Guide Blocks 34 Self-Lubricating 60mm Guide Blocks 36 Medium Duty Self-Lubricating Guide Blocks 38 Self-Lubricating Metric Corner Guide Blocks 40 Self-Lubricating Center Key & Guide 41 i
4 CONTENTS page number Keeper Plates & Blocks inch metric Self-Lubricating Keeper Plates 42 Self-Lubricating Metric Keeper Plates 43 Light Duty K-Series Self-Lubricating Keeper Blocks 44 Medium Duty KM-Series Self-Lubricating Keeper Blocks 46 Heavy Duty KH-Series Self-Lubricating Keeper Block 48 Self-Lubricating 6mm LIP Keeper Blocks 50 Self-Lubricating 13mm LIP Keeper Blocks 52 Cam Dwells Self-Lubricating Cam Dwell Wearplates 54 Stop Blocks & Retainers Stop Blocks 55 Pad Retainers Locking, Standard Mount 56 Pad Retainers Locking, Standard Mount with Flats 58 Pad Retainers Locking, Reverse Mount with Flats 60 Pad Retainers Standard Mount 61 Pad Retainers Reverse Mount 62 ii
5 Wear Plate Installation & Selection Guide Steel with Graphite Plugs & Aluminum Bronze with Graphite Plugs 1. When installing and/or after cleaning, we recommend that a coat of 20 wt. oil be applied to the wear surface to help start the lubricating process. 2. If grinding is necessary, grind only the back or edges of the wear plate, not the plugged side of the wear plate. 3. It is not necessary to lubricate the wear plate after the initial coat of oil is applied. Plain Steel & Steel with Graphite Plugs 1. It is important that wet grinding techniques be used if grinding is necessary. 2. When wet grinding, do not remove more than.0002" to.0004" (0.005 to 0.010mm) at each pass. FAILURE TO COMPLY WITH THESE RECOMMENDATIONS MAY RESULT IN CRACKING OF THE WEAR PLATE Recommended Conditions for Maximum Performance 1. Aluminum Bronze with graphite plugs against plain (ungrooved) steel. 2. Steel with graphite plugs against plain (ungrooved) steel. 3. Aluminum Bronze with graphite plugs against cast die not recommended if load exceeds 300 psi (20 bar). 4. Steel with graphite plugs against cast die not recommended if load exceeds 200 psi (13.5 bar). Must have balanced load. 1
6 N-Series Standard & Self-Lubricating Wear Plates Inch The N-Series of wear plate is manufactured to inch dimensions. They are 1" thick and available in both hardened steel and selflubricating aluminum-bronze materials. They are supplied with two to five mounting holes, dependent on the size, to accommodate 1/2" S.H.C.S. For ease of identification, all products are marked with the part number. NYG82508 MATERIALS: Steel wear plates are manufactured from high quality carburized steel. They are precision ground and hardened to Rc (0.05 to 0.06 inches deep). Self lubricating wear plates are manufactured from aluminum bronze material with oil impregnated graphite plugs. The graphite plugs are arranged to generate optimal coverage at any engagement direction of the wear plate. TOLERANCES: Thickness Mounting hole locations Flatness Unless otherwise noted ± in. ± in. ± in. ± in. MOUNTING SCREWS: ½" S.H.C.S. recommended for mounting. Plate has 9/16" through hole with 13/16" counterbore 0.56" depth. 2
7 N-Series Standard & Self-Lubricating Wear Plates Inch Width Length Steel Self- Mounting Hole Pattern & Location W L Part Lubricating Hole Hole A B C D E F G H (in) (in) Number Part # Qty. Pattern (in) (in) (in) (in) (in) (in) (in) (in) NSX82508 NYG A NSX83025 NYG A NSX8304 NYG A NSX8305 NYG A NSX8306 NYG A NSX8308 NYG A NSX8310 NYG B NSX8312 NYG B NSX84025 NYG A NSX8403 NYG A NSX8404 NYG A NSX8405 NYG A NSX8406 NYG A NSX8408 NYG B NSX8410 NYG B NSX8412 NYG B NSX85025 NYG A NSX8504 NYG A NSX8505 NYG A NSX8506 NYG A NSX8508 NYG B NSX8510 NYG B NSX8512 NYG C NSX8604 NYG B NSX8605 NYG A NSX8606 NYG C NSX8608 NYG C NSX8610 NYG D NSX8612 NYG D NSX8805 NYG A NSX8806 NYG C
8 NAAMS Series W01, W02 & W03 Standard & Self-Lubricating Wear Plates Metric WYG The NAAMS Series of wear plate fully meets the North American Automotive Standard. They are 20mm thick and available in plain steel, steel with graphite plugs and aluminumbronze with graphite plugs. The aluminum-bronze and steel with graphite plugs are self-lubricating products and do not require lubrication during production. All NAAMS wear plates are supplied with mounting holes to accommodate M12 S.H.C.S. For ease of identification, all products are marked with the part number. Steel Without Steel With Alum. Bronze With Graphite Plugs Graphite Plugs Graphite Plugs Width LengthNAAMS NAAMS NAAMS NAAMS NAAMS W L Code # Code # Part Number Code # Part Number Code # Part Number Code # (mm) (mm) (G)* (X)* WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W WSX W WSG W WYG W W W
9 NAAMS Series W01, W02 & W03 Standard & Self-Lubricating Wear Plates Metric Mounting Hole Pattern & Location NAAMS Width Length Code # W L Hole A B C D E F G (Y)* (mm) (mm) Qty. Pattern (mm) (mm) (mm) (mm) (mm) (mm) (mm) W A W A W A W A W A W A W A W B W D W D W A W A W B W B W B W D W A W A W B W B W C W A W A W B W C W C MATERIALS: Steel wear plates are manufactured from high quality carburized steel. They are precision ground and hardened to Rc (1.2 mm to 1.5 mm deep). They are available with or without graphite plugs. Bronze wear plates are manufactured from aluminum bronze material with oil impregnated graphite plugs. When ordered with graphite plugs, the plugs cover 25-30% of the wear surface and are arranged to generate optimal coverage at any engagement direction of the wear plate. TOLERANCES: Thickness Mounting hole locations Flatness Unless otherwise noted MOUNTING SCREWS: ± mm ± 0.25 mm ± mm ± 0.25 mm M12 S.H.C.S. recommended. Plate has 13.5mm through hole with 20mm counterbore 13mm deep. 5
10 JIS Series Standard & Self-Lubricating Wear Plates Metric BYG The JIS Series of wear plate fully meets the Japanese Industrial Standard. They are 20mm thick and available in plain steel, steel with graphite plugs and aluminum-bronze with graphite plugs. The aluminum-bronze and steel with graphite plugs are self-lubricating products and do not require lubrication during production. They are supplied with two or four mounting holes to accommodate M10 S.H.C.S. For ease of identification, all products are marked with the part number. MATERIALS: Steel wear plates are manufactured from high quality carburized steel. They are precision ground and hardened to Rc (1.2 mm to 1.5 mm deep). They are available with or without graphite plugs. PATTERN A Bronze wear plates are manufactured from aluminum bronze material with oil impregnated graphite plugs. When ordered with graphite plugs, the plugs cover 25-30% of the wear surface and are arranged to generate optimal coverage at any engagement direction of the wear plate. TOLERANCES: PATTERN B Thickness Mounting hole locations Flatness Unless otherwise noted MOUNTING SCREWS: ± mm ± 0.25 mm ± mm ± 0.25 mm M10 S.H.C.S. recommended. Plate has 11mm through hole with 18mm counterbore 12mm deep. 6
11 JIS Series Standard & Self-Lubricating Wear Plates Metric Width Length Steel Part # Steel Part # Alum. Bronze W L Without With Part # With Hole Hole A B C D (mm) (mm) Graphite Plugs Graphite Plugs Graphite Plugs Qty. Pattern (mm) (mm) (mm) (mm) BSX BSG BYG A BSX BSG BYG A BSX BSG BYG BSX BSG BYG A BSX BSG BYG A BSX BSG BYG A BSX BSG BYG A BSX BSG BYG A A BSX BSG BYG A BSX BSG BYG A BSX BSG BYG A BSX BSG BYG A BSX BSG BYG A BSX BSG BYG DIAG 2 B B DIAGONAL BSX BSG BYG B BSX BSG BYG A BSX BSG BYG A BSX BSG BYG A BSX BSG BYG B BSX BSG BYG B BSX BSG BYG B BSX BSG BYG B BSX BSG BYG B BSX BSG BYG B BSX BSG BYG B BSX BSG BYG B BSX BSG BYG B BSX BSG BYG B BSX BSG BYG B
12 NAAMS Series W05, W06 & W07/VDI 3357 Wear Plates Metric This wear plate conforms to the NAAMS Series W05, W06, W07 and VDI 3357 standards, up to 200mm. They are 20mm thick and available in aluminum-bronze material with graphite, steel with graphite and plain steel. They are also available in the GM sizes in cast iron with graphite. VYG vdi/naams standards Width Length Aluminum Bronze Steel Steel Mounting Hole Pattern & Location W L w/graphite Plugs w/graphite Plugs Plain Hole Hole A B C D E (mm) (mm) Part Number Part Number Part Number Qty. Pattern (mm) (mm) (mm) (mm) (mm) VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX B VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX B VYG VSG VSX B VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX A VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX B VYG VSG VSX C VYG VSG VSX C
13 NAAMS Series W05, W06 & W07/VDI 3357 Wear Plates Metric MATERIALS: TOLERANCES: Self-lubricating wear plates are manufactured from aluminum bronze or steel with graphite plugs. The plugs cover 20-25% of the wear surface. Wear plates are also available in plain steel. Wear plates are also available in the GM sizes in cast iron with graphite. See the cross reference sheet on pg. 11 for the GM part number. additional automotive standards Thickness ± 0.00/ mm Mounting hole locations ± 0.2 mm Flatness ± mm Unless otherwise noted ± 0.25 mm MOUNTING SCREWS: M8 S.H.C.S. for part numbers VYG and VYG M12 S.H.C.S. for all other part numbers. Width Length Aluminum Bronze Steel Steel Mounting Hole Pattern & Location W L w/graphite Plugs w/graphite Plugs Plain Hole Hole A B C D E (mm) (mm) Part Number Part Number Part Number Qty. Pattern (mm) (mm) (mm) (mm) (mm) WDX Y* WDX G* WDX X* 2 A Y* X* 4 C WDX Y* WDX G* WDX X* 2 A * * 4 C WDX Y* WDX G* WDX X* 3 B Y* X* 4 C WDX Y* WDX G* WDX X* 3 B Y* G* 4 C WDX Y* WDX G* WDX X* 3 B Y* X* 4 C Y* X* 4 C Y* X* 4 C Y* X* 4 C Y* X* 4 C PLEASE NOTE: These wear plates have hole patterns that differ from our standard VDI/NAAMS wear plates. They must be ordered using the GM or Ford part number to receive the correct mounting hole locations. 9
14 Automotive Wear Plate Conversions Dimensions BRONZE WITH GRAPHITE PLUGS STEEL WITH GRAPHITE PLUGS Danly IEM NAAMS W07 Chrysler Ford Part Number General Motors Danly IEM NAAMS W05 Ford Width Length Part Number Series Number Part Number Part Number Part Number Part Number Series Number Part Number VYG VSG VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG VSG VYG VSG VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG VSG VYG VSG VYG Y VSG VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG WDX Y Y VSG WDX G VYG WDX Y VSG WDX G VYG VSG VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG WDX Y Y VSG WDX G VYG WDX Y VSG WDX G VYG VSG VYG VSG VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG W WDX G VYG W WDX Y Y VSG WDX G VYG WDX Y Y VSG WDX G Y VYG WDX Y VSG WDX G Y Y Y PLEASE NOTE: The highlighted items (in grey) have different hole patterns than our existing wear plates. They do not convert to an IEM part number and must be ordered as highlighted. 10
15 Automotive Wear Plate Conversions Dimensions PLAIN STEEL CAST IRON w/graphite PLUGS Danly IEM NAAMS W06 Chrysler Ford Part Number General Motors General Motors Width Length Part Number Series Number Part Number Part Number Part Number Part Number VSX VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX VSX VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX VSX VSX X C VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX WDX X X C VSX WDX X VSX VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX WDX X X C VSX WDX X VSX VSX VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX W WDX X X C VSX WDX X X C X C VSX WDX X X C X C X C PLEASE NOTE: The highlighted items (in grey) have different hole patterns than our existing wear plates. They do not convert to an IEM part number and must be ordered as highlighted. Cast iron must be ordered using the GM part number. 11
16 Plain Bronze & Self-Lubricating Wearstrips Inch This Inch Series of wearstrip is available in 1/4", 3/8", 1/2" and 5/8" thicknesses and is manufactured in aluminum-bronze material with or without graphite plugs. They are supplied with 2 to 8 mounting holes dependant on the width and length of the strip. For ease of identification, all products are marked with the part number G PATTERN A PATTERN B PATTERN C MATERIALS: Aluminum bronze material with or without oilimpregnated graphite plugs. When ordered with graphite plugs, the plugs cover 25-30% of the wear surface and are arranged to generate optimal coverage at any engagement direction of the wear plate. TOLERANCES: Thickness Mounting hole locations Unless otherwise noted ± in. ± in. ± in. MOUNTING SCREWS: 1/4" thick plates: ¼" flat head screw recommended 3/8" thick plates: ¼" S.H.C.S. recommended 1/2" thick plates: 5/16" S.H.C.S. recommended 5/8" thick plates: 5/16" S.H.C.S. recommended 12
17 Plain Bronze & Self-Lubricating Wearstrips Inch Mounting Hole Pattern & Location Width Length Hole Hole A B C D E F G H W L Qty. Pattern (in) (in) (in) (in) (in) (in) (in) (in) A A A A A A A A A A A A A A A A A A A A A A A A A A A B B B B C B C B B B C B C NOTE: See page 14 for part number and ordering information. 13
18 Plain Bronze & Self-Lubricating Wearstrips Inch 1/4" Thick Wear Strips 1/2" Thick Wear Strips Width Length With Without W L Graphite Graphite (in) (in) Plugs Part # Plugs Part # G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G /8" Thick Wear Strips 5/8" Thick Wear Strips Width Length With Without W L Graphite Graphite (in) (in) Plugs Part # Plugs Part # G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
19 Self-Lubricating Wearstrip Ways Inch This Inch Series of wearstrips is sold in 40-inch lengths without mounting holes. They are designed to be cut to length and drilled for mounting as required. They are manufactured from self-lubricated aluminum-bronze material with oil-impregnated graphite plugs. They are available in 3/8", 1/2", 5/8" and 3/4" thicknesses. For ease of identification, all products are marked with the part number NG Part Number Thickness T (in) Width W (in) Plug Diameter (in) MATERIALS: Aluminum bronze material with oil impregnated graphite plugs. The plugs cover 25-30% of the wear surface and are arranged to generate optimal coverage at any engagement direction of the wearstrip. TOLERANCES: Thickness Unless otherwise noted ± in. ± in NG / NG / NG / NG / NG / NG / NG / NG / NG / NG / NG / NG / NG / NG / NG / NG /2 MOUNTING SCREWS: Normal procedure is to use the graphite plug location for screw hole location. 1/4" flathead or socket head screw (maximum) recommended for 3/8" thick strips. 3/8" flathead or socket head screw (maximum) recommended for 1/2", 5/8" and 3/4" inch thick strips. 15
20 Plain Bronze & Self-Lubricating Wearstrips Inch This Inch Series of wearstrip is available in 1/4", 3/8", 1/2" and 5/8" thicknesses and is manufactured in aluminum-bronze material with or without graphite plugs. They are supplied without mounting holes. For ease of identification, all products are marked with the part number NG T MATERIALS: Aluminum bronze material with or without oil impregnated graphite plugs. When ordered with graphite plugs, the plugs cover 25-30% of the wear surface and are arranged to generate optimal coverage at any engagement direction of the wearstrip. TOLERANCES: Thickness Unless otherwise noted ± in. ± in. MOUNTING SCREWS: Mounting holes must be drilled. Recommend using plug locations for drilling mounting holes. 16
21 Plain Bronze & Self-Lubricating Wearstrips Inch 1/4" Thick Wear Strips 1/2" Thick Wear Strips Width Length With Without W L Graphite Graphite (in) (in) Plugs Part # Plugs Part # NG 28-32N NG 28-40N NG 28-48N NG 28-64N NG 28-80N NG 28-96N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N 17 3/8" Thick Wear Strips 5/8" Thick Wear Strips Width Length With Without W L Graphite Graphite (in) (in) Plugs Part # Plugs Part # NG 38-32N NG 38-40N NG 38-48N NG 38-64N NG 38-80N NG 38-96N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N NG N
22 NAAMS Series Self-Lubricating Wearstrips The NAAMS Series of wearstrip fully meets the North American Automotive Standard. They are manufactured from aluminum-bronze material with oil-impregnated graphite plugs. NW NG Thkns. T (mm) Width W (mm) Length L (mm) Part Number NAAMS Code 25 NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W Thkns. T (mm) Width W (mm) Length L (mm) Part Number 25 NW NG NAAMS Code W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W
23 NAAMS Series Self-Lubricating Wearstrips MATERIALS: MOUNTING SCREWS: Aluminum bronze material with oil-impregnated graphite plugs. The plugs cover 25-30% of the wear surface and are arranged to generate optimal coverage at any engagement direction of the wearstrip. Normal procedure is to use the graphite plug location for screw hole location. M6 flathead or socket head screw (maximum) recommended for 10mm thick plates. TOLERANCES: M10 flathead or socket head screw (maximum) recommended for 12, 15 and 20mm thick plates. Thickness Mounting hole locations Unless otherwise noted ± mm ± 0.25 mm ± 0.25 mm Thkns. T (mm) Width W (mm) Length L (mm) Part Number NAAMS Code Thkns. T (mm) Width W (mm) Length L (mm) Part Number NAAMS Code NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W NW NG W
24 NW Series Self-Lubricating Wearstrips Metric The NW Series of wearstrip fully conforms to the Chrysler die standards. They are manufactured in self-lubricating aluminumbronze material and are available in 10, 12 and 15mm thicknesses and in 150 and 300mm lengths. They are supplied with mounting holes. For ease of identification, all products are marked with the part number. NW G MATERIALS: Aluminum bronze material with oil impregnated graphite plugs. The plugs cover 25-30% of the wear surface and are arranged to generate optimal coverage at any engagement direction of the wearstrip. PATTERN A PATTERN B PATTERN C TOLERANCES: Thickness Mounting hole locations Unless otherwise noted ± mm ± 0.13 mm ± 0.25 mm MOUNTING SCREWS: M6 S.H.C.S. recommended for 10mm thick strips M8 S.H.C.S. recommended for 12mm thick strips M10 S.H.C.S. recommended for 15mm thick strips T O Width Length Thick Chrysler Mounting Hole Pattern & Location W L T Code Hole A B C D E F G H (mm) (mm) (mm) Part Number Number Pttn. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) NW G A NW G B NW G A NW G B NW G A NW G B NW G A NW G C NW G A NW G C NW G A NW G C
25 Self-Lubricating Gib Assemblies Inch The gib assembly includes four components: two L-gibs, a base plate, and an optional T-slide. The L-gibs are provided with screw holes and are spot drilled for dowels. Also, the base plate includes thru holes to allow for easy assembly and fit into a pre-machined pocket. The gib assembly is a proven performer in a wide variety of applications, including lifter slides in molds. 2GA16GT NOTES: See pages for more detailed specifications on L-Gibs, Base plates and T-Slides. Gib Assembly w/ T-Slide Part Number Gib Assembly w/out T-Slide Part Number Length L (in) Width W (in) A (in) Mounting Hole Locations B (in) C1 (in) D (in) E (in) H (in) 2GA16GTS 2GA16GT GA24GTS 2GA24GT GA32GTS 2GA32GT GA24GTS 3GA24GT GA32GTS 3GA32GT GA40GTS 3GA40GT GA24GTS 4GA24GT GA32GTS 4GA32GT GA40GTS 4GA40GT GA48GTS 4GA48GT GA32GTS 6GA32GT GA40GTS 6GA40GT GA48GTS 6GA48GT
26 Self-Lubricating L-Gibs for Gib Assembly Inch These inch-sized L-gibs are used in the gib assemblies shown on page 21, or can be purchased separately to create custom cam systems. They are supplied with mounting holes and are spot drilled for dowels for simplified installation process. 2GAL24GT FOR MOUNTING SCREWS MATERIALS: Aluminum bronze material with oil impregnated graphite plugs. The plugs cover 25-30% of the wear surface. TOLERANCES: Thickness Mounting hole locations Unless otherwise noted ± in. ± in. ± in. MOUNTING SCREWS: 1/4" or M6 S.H.C.S recommended for 3/4" width GIBS. 5/16" or M8 S.H.C.S recommended for all other GIBS. Gib Part Length Width A B C D E G H J K M N Hole Number L (in) W (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) Qty. 2GAL16GT GAL24GT GAL32GT GAL24GT GAL32GT GAL40GT GAL24GT GAL32GT GAL40GT GAL48GT GAL32GT GAL40GT GAL48GT
27 Self-Lubricating Baseplate for Gib Assembly Inch These inch-sized Baseplates are used in the gib assemblies shown on page 21, or can be purchased separately to create custom cam systems. For ease of assembly, they are supplied with thru holes. 2GAB24GT MATERIALS: Aluminum bronze material with oil impregnated graphite plugs. The plugs cover 25-30% of the wear surface. TOLERANCES: Thickness Mounting hole locations Flatness Unless otherwise noted ± in. ± in. ± in. ± in. Base Part Length Width A B C D E G H J M N Hole S Number L (in) W (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) Qty. (in) 2GAB16GT GAB24GT GAB32GT GAB24GT GAB32GT GAB40GT GAB24GT GAB32GT GAB40GT GAB48GT GAB32GT GAB40GT GAB48GT
28 Optional T-Slide for Gib Assembly Inch The inch-sized T-Slide is often used as a Lifter Slide and can be purchased separately or as a part of the gib assembly on page 21. 2GASLIDE MATERIALS: Part Width B C C/2 Height Number W (in) (in) (in) (in) H (in) 2GASLIDE GASLIDE GASLIDE GASLIDE High quality carburized steel. 24
29 Self-Lubricating Square Gibs Inch These self-lubricating square gibs are manufactured in inch sizes from 1" to 2" wide and in lengths up to 12". They come standard with mounting holes for ease of assembly. The 12" lengths are available with or without mounting holes. 8SG32G MATERIALS: FOR MOUNTING SCREWS Aluminum bronze material with oil-impregnated graphite plugs. The plugs cover 25-30% of the wear surface. TOLERANCES: Unless otherwise noted ± in. MOUNTING SCREWS: 3/8" S.H.C.S recommended Part numbers 6SG96NG, 8SG96NG and 12SG96NG do not include mounting holes. Part L W T Mounting Hole Pattern & Location G Number (in) (in) (in) A (in) B (in) C (in) D (in) E (in) F (in) M (in) (in) 6SG32G SG40G SG48G SG64G SG80G SG96G SG96NG SG32G SG40G SG48G SG64G SG80G SG96G SG96NG SG64G SG80G SG96G SG96NG
30 Self-Lubricating L-Gibs Inch These self-lubricating L-Gibs are manufactured in inch sizes from 3/4" to 3" wide and in lengths up to 24". They are available with or without mounting holes. 3LG48G MATERIALS: Aluminum bronze material with oil-impregnated graphite plugs. The plugs cover 25-30% of the wear surface. TOLERANCES: Mounting hole locations Unless otherwise noted ± in. ± in. Part # with Mounting Holes Part # W/O Mounting Holes Length L (in) Width W (in) Height H (in) Mounting Hole Pattern & Location E F G J (in) (in) (in) (in) A B C D K M (in) (in) (in) (in) (in) # holes size 2LG42G 2LG42NG /4 2LG56G 2LG56NG or 2LG70G 2LG70NG M6 3LG48G 3LG48NG /16 3LG64G 3LG64NG or 3LG80G 3LG80NG M8 4LG48G 4LG48NG LG60G 4LG60NG / or 4LG80G 4LG80NG M10 4LG100G 4LG100NG LG48G 6LG48NG LG72G 6LG72NG / or 6LG96G 6LG96NG M10 6LG120G 6LG120NG LG64G 7LG64NG /2 7LG96G 7LG96NG or 7LG128G 7LG128NG M12 10LG96G 10LG96NG /8 10LG144G 10LG144NG or 10LG192G 10LG192NG M16 12LG96G 12LG96NG /8 12LG144G 12LG144NG or 12LG192G 12LG192NG M16 N (in)
31 Self-Lubricating L-Gibs Metric These self-lubricating L-Gibs are manufactured in metric sizes in 32 and 50mm widths and in lengths up to 350mm. They come standard with mounting holes to accommodate an M10 S.H.C.S. 15LG100G MOUNTING HOLES MATERIALS: Aluminum bronze material with oil-impregnated graphite plugs. The plugs cover 25-30% of the wear surface. TOLERANCES: Unless otherwise noted MOUNTING SCREWS: ± 0.25 in. M10 S.H.C.S. recommended. 11mm through hole, 18mm Counterbore. Part FIAT Length Width Mounting Hole Location Hole Number Code # L W A B C D E F G H J K Qty. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 15LG100G BR LG150G BR LG200G LG250G LG200G BR LG250G BR LG300G LG350G
32 Self-Lubricating 10mm LIP Cam Slide Gibs These Gibs fully conform to the NAAMS standard. They are manufactured from hardened steel with graphite plugs for selflubricating operation. They are available with dowel holes for location. For ease of identification, all plates are marked with the part number and NAAMS code. Q75KF160GL MATERIALS: Manufactured from high quality carburized steel precision ground and hardened to Rc56-62 with oil-impregnated graphite plugs covering 20-30% of the wear surface. TOLERANCES: Mounting hole locations ± 0.25mm Dowel hole locations ± 0.10mm Unless otherwise noted: ± 0.25mm Break edges 0.4 x 45 MOUNTING SCREWS: M16 S.H.C.S. recommended for mounting M16 dowel holes optional Part NAAMS Length Hole Mounting Hole Location Number Code L (mm) Quantity A B C D E Q75KF160GL R Q75KF200GL R Q75KF250GL R Q75KF315GL R NOTE: Remove "Q" prefix for unfinished dowel holes. 28
33 Self-Lubricating 13mm LIP Cam Slide Gibs These Gibs fully conform to the NAAMS standard. They are manufactured from hardened steel with graphite plugs for selflubricating operation. They are available with dowel holes for location. For ease of identification, all plates are marked with the part number and NAAMS code. Q40KF160GL MATERIALS: Manufactured from high quality carburized steel precision ground and hardened to Rc56-62 with oil-impregnated graphite plugs covering 20-30% of the wear surface. TOLERANCES: Mounting hole locations ± 0.25mm Dowel hole locations ± 0.10mm Unless otherwise noted: ± 0.25mm Break edges 0.4 x 45 MOUNTING SCREWS: M12 S.H.C.S. recommended for mounting M12 dowel holes optional Part NAAMS Length Hole Mounting Hole Location Number Code L (mm) Quantity A B C D E F G Q40KF160GL R Q40KF200GL R Q40KF250GL R Q40KF315GL R NOTE: Remove "Q" prefix for unfinished dowel holes. 29
34 Self-Lubricating U & V Blocks Inch These U and V Blocks are manufactured to inch dimensions. The V Block is manufactured from hardened steel and the U block is self-lubricating aluminum bronze with oil-impregnated graphite plugs. The blocks are provided with 1/2" dowel holes and are drilled and counterbored to accommodate 1/2" S.H.C.S. for mounting. Q23UY48G & Q23VS48 Figure A Aluminum Bronze U-Block Figure B Steel V-Block MATERIALS: V Blocks are manufactured from high quality carburized steel. They are precision ground and hardened to Rc U Blocks are manufactured from aluminum bronze material with oil-impregnated graphite plugs. TOLERANCES: Unless otherwise noted ± in. Figure C Assembly MOUNTING SCREWS: 1/2" S.H.C.S. recommended for mounting. Plate has 17/32" drill through 25/32" counterbore. U Block V Block Length Mounting Mounting Hole Locations Part Number Part Number L (in) Hole Qty. A (in) B (in) C (in) D (in) E (in) Q23UY48G Q23VS Q23UY64G Q23VS Q23UY80G Q23VS
35 Self-Lubricating U & V Blocks Inch These U and V Blocks are manufactured to inch dimensions. The V Block is manufactured from hardened steel and the U block is self-lubricating aluminum bronze with oil-impregnated graphite plugs. The blocks are provided with 5/8" dowel holes and are drilled and counterbored to accommodate 5/8" S.H.C.S. for mounting. MATERIALS: Q39UY48G & Q39VS48 Figure A Aluminum Bronze U-Block V Blocks are manufactured from high quality carburized steel. They are precision ground and hardened to Rc U Blocks are manufactured from aluminum bronze material with oil-impregnated graphite plugs. Figure B Steel V-Block TOLERANCES: Unless otherwise noted ± in. Figure C Assembly MOUNTING SCREWS: 5/8" S.H.C.S. recommended for mounting. Plate has 21/32" drill through 1" counterbore. U Block V Block Length Mounting Mounting Hole Locations Part Number Part Number L (in) Hole Qty. A (in) B (in) C (in) D (in) E (in) Q39UY48G Q39VS Q39UY64G Q39VS Q39UY80G Q39VS
36 NAAMS U & V Blocks Metric These 65, 75, 125 and 175mm U and V Blocks are manufactured to metric dimensions and fully meet the NAAMS standard. The U Block is manufactured from hardened steel. The V block is self-lubricating in design and is available in either aluminum bronze with oilimpregnated graphite plugs or steel with oil-impregnated graphite plugs. Q75US150 & Q75VS150G Figure A - Steel U Block Figure B - Self-lubricating V Block Figure C - Assembly MATERIALS: U Blocks are manufactured from high quality carburized steel. They are precision ground and hardened to Rc V Blocks are manufactured from aluminum bronze material with oilimpregnated graphite plugs or steel with oil-impregnated graphite plugs. TOLERANCES: Between screw holes: ± 0.12mm Between dowel holes: ± 0.10mm Unless otherwise noted: ± 0.25mm RECOMMENDED MOUNTING SCREWS & DOWELS: 65mm blocks: M12 S.H.C.S./M12 DOWELS 75mm blocks: M12 S.H.C.S. /M12 DOWELS 125mm blocks: M16 S.H.C.S. M16 DOWELS 175mm blocks: M16 S.H.C.S. M16 DOWELS 32
37 NAAMS U & V Blocks Metric U Block Steel V Block Bronze V Block Width Length Part NAAMS Part NAAMS Part NAAMS W L Hole A B C H1 H2 H3 Number Code Number Code Number Code (mm) (mm) Qty. (mm) (mm) (mm) (mm) (mm) (mm) Q65US150 G Q65VS150G G Q65VY150G G Q65US200 G Q65VS200G G Q65VY200G G Q65US250 G Q65VS250G G Q65VY250G G Q65US300 G Q65VS300G G Q65VY300G G Q75US150 G Q75VS150G G Q75VY150G G Q75US200 G Q75VS200G G Q75VY200G G Q75US250 G Q75VS250G G Q75VY250G G Q75US300 G Q75VS300G G Q75VY300G G Q125US150 G Q125VS150G G Q125VY150G G Q125US200 G Q125VS200G G Q125VY200G G Q125US250 G Q125VS250G G Q125VY250G G Q125US300 G Q125VS300G G Q125VY300G G Q175US150 G Q175VS150G G Q175VY150G G Q175US200 G Q175VS200G G Q175VY200G G
38 Self-Lubricating 45mm Guide Blocks Metric These guide blocks fully meet the NAAMS standard. The oil-impregnated graphite plugs cover 20-30% of the wear surface, ensuring self-lubrication. They are available with or without dowel holes. For ease of identification, all parts are marked with the part number and NAAMS code. Q40G75G MATERIALS: High quality carburized steel with oilimpregnated graphite plugs. They are precision ground and hardened to Rc TOLERANCES: Mounting hole locations Dowel holes ± 0.25mm ± 0.10mm MOUNTING SCREWS: M12 S.H.C.S. recommended for mounting. 34
39 Self-Lubricating 45mm Guide Blocks Metric Length Hole Mounting Hole Location Part NAAMS L Qty. A B C D E F Number Code (mm) (mm) (mm) (mm) (mm) (mm) (mm) Q40G75G G Q40G100G G Q40G125G G Q40G150G G Q40G175G G Q40G200G G Q40G225G G Q40G250G G Q45G75G G Q45G100G G Q45G125G G Q45G150G G Q45G175G G Q45G200G G Q45G225G G Q45G250G G Q50G75G G Q50G100G G Q50G125G G Q50G150G G Q50G175G G Q50G200G G Q50G225G G Q50G250G G Q60G75G G Q60G100G G Q60G125G G Q60G150G G Q60G175G G Q60G200G G Q60G225G G Q60G250G G Q75G75G G Q75G100G G Q75G125G G
40 Self-Lubricating 60mm Guide Blocks Metric These guide blocks fully meet the NAAMS standard. The oil-impregnated graphite plugs cover 20-30% of the wear surface, ensuring self-lubrication. They are available with or without dowel holes. For ease of identification, all parts are marked with the part number and NAAMS code. Q50GH75G MATERIALS: High quality carburized steel with oilimpregnated graphite plugs. They are precision ground and hardened to Rc TOLERANCES: Mounting hole locations Dowel holes ± 0.25mm ± 0.10mm MOUNTING SCREWS: M12 S.H.C.S. recommended for mounting. 36
41 Self-Lubricating 60mm Guide Blocks Metric Length Hole Mounting Hole Location Part NAAMS L Qty. A B C D E F Number Code (mm) (mm) (mm) (mm) (mm) (mm) (mm) Q50GH75G G Q50GH100G G Q50GH125G G Q50GH150G G Q50GH175G G Q50GH200G G Q50GH225G G Q50GH250G G Q60GH75G G Q60GH100G G Q60GH125G G Q60GH150G G Q60GH175G G Q60GH200G G Q60GH225G G Q60GH250G G Q80GH75G G Q80GH100G G Q80GH125G G Q80GH150G G Q80GH175G G Q80GH200G G Q80GH225G G Q80GH250G G Q100GH75G G Q100GH100G G Q100GH125G G Q100GH150G G Q100GH175G G Q100GH200G G Q100GH225G G Q100GH250G G
42 Medium Duty Self-Lubricating Guide Blocks Inch These medium duty guide blocks are manufactured from hardened steel with oil-impregnated graphite plugs covering 20-30% of the wear surface. The blocks are supplied with mounting holes for 1/2" S.H.C.S. All blocks are marked with the part number for ease of identification. 16G24G FOR 3.0" & 4.0" lengths FOR 5.0" & 6.0" lengths FOR 8.0" TO 10.0" lengths MATERIALS: High quality carburized steel with oil-impregnated graphite plugs. They are precision ground and hardened to Rc MOUNTING SCREWS: 1/2" S.H.C.S. recommended for mounting 38
43 Medium Duty Self-Lubricating Guide Blocks Inch general dimensions Length Mounting Mounting Hole Location L Hole A B C D E F (in) Quantity (in) (in) (in) (in) (in) (in) Part Length G H Number L (in) (in) (in) 14G24G G32G 4 14G40G 5 14G48G G64G 8 14G80G 10 16G24G G32G 4 16G40G 5 16G48G G64G 8 16G80G 10 20G24G G32G 4 20G40G 5 20G48G G64G 8 20G80G 10 24G24G G32G 4 24G40G 5 24G48G G64G 8 24G80G 10 39
44 Self-Lubricating Corner Guide Blocks Metric These metric corner guide blocks fully meet the NAAMS standard. The oil-impregnated graphite plugs cover 20-30% of the wear surface, ensuring self-lubrication. They are available with dowel holes. Q80GD100G MATERIALS: High quality carburized steel with oil-impregnated graphite plugs. They are precision ground and hardened to Rc TOLERANCES: Mounting hole locations Dowel holes ± 0.25mm ± 0.10mm MOUNTING SCREWS: M16 S.H.C.S. recommended for mounting Thickness Length Part NAAMS T L A B Number Code (mm) (mm) (mm) (mm) Q80GD75G G Q80GD100G G Q80GD125G G Q95GD75G G Q95GD100G G Q95GD125G G Q120GD75G G Q120GD100G G Q120GD125G G
45 Self-Lubricating Center Key & Guide Metric The Center Key and Center Key Guide are available in 200 and 300mm lengths and fully meet the NAAMS standard. They come standard with M12 dowel holes for location and are drilled to accommodate M12 S.H.C.S. for mounting. Figure A Center Key Guide Figure B Center Key MATERIALS: 4044GUIDE200 & 4044KEY200G Center Key Guide is manufactured from high quality carburized steel. The wear surfaces are precision ground and hardened to Rc Center Key is manufactured from high quality carburized steel with oil-impregnated graphite plugs covering 20-30% of the wear surface. The wear surface is precision ground and hardened to Rc The product is also available as a special in aluminum bronze material. TOLERANCES: Mounting hole locations ± 0.25 mm Dowel hole locations ± 0.10 mm MOUNTING SCREWS: M12 S.H.C.S. are recommended for mounting. Part Steel Bronze Length Mounting A B C Figure Number NAAMS Code NAAMS Code L (mm) Hole Qty. (mm) (mm) (mm) 4044GUIDE200 G N/A A 4044GUIDE300 G N/A A 4044KEY200G G B 4044KEY300G G B 4044KEY200GBRZ G B 4044KEY300GBRZ G B 41
46 Self-Lubricating Keeper Plates Inch These self-lubricating Keeper plates are 1-1/4 inch thick and are available in 4- and 5-inch widths and up to 12 inches in length. They are manufactured from hardened steel with oilimpregnated graphite plugs. The Keepers are available with or without mounting holes. The 5-inch width Keepers are also available in a double-sided mounting style. KPSG10408 GRAPHITE PLUGS THIS AREA MATERIALS: High quality carburized steel with oilimpregnated graphite plugs. They are precision ground and hardened to Rc MOUNTING SCREWS: Three 5/8" S.H.C.S. are recommended for mounting. Plate has 11/16" drill through 1" counterbore. Width Length Part Part Part Mounting Hole Location W L Number Number Number S A B C D E F (in) (in) (w/mount'g (w/o mount'g (double (in) (in) (in) (in) (in) (in) (in) holes) holes) sided) KPSG10408 KPSG10408N KPSG10408D KPSG10410 KPSG10410N KPSG10410D KPSG10412 KPSG10412N KPSG10412D KPSG10508 KPSG10508N KPSG10508D KPSG10510 KPSG10510N KPSG10510D KPSG10512 KPSG10512N KPSG10512D
47 Self-Lubricating Keeper Plates Metric These self-lubricating metric Keeper plates are 30mm thick and fully meet the NAAMS standard. They are manufactured from hardened steel with oil-impregnated graphite plugs. The plates are available with or without mounting holes. MATERIALS: High quality carburized steel with oilimpregnated graphite plugs. They are precision ground and hardened to Rc KPSG F MOUNTING SCREWS: M16 SDCS recommended for mounting with17.5mm drill thru in plate. With Mounting Holes Without Mounting Holes Mount'g. Mounting Hole Locations Width Length W L Part NAAMS Part NAAMS Hole A B C D E F (mm) (mm) Number Code Number Code Quantity (mm) (mm) (mm) (mm) (mm) (mm) KPSG F KPSG N KPSG F KPSG N KPSG F KPSG N KPSG F KPSG N KPSG F KPSG N KPSG F KPSG N KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R KPSG F R KPSG N R
48 Light Duty K Series Self-Lubricating Keeper Blocks Inch These light duty Keeper blocks are manufactured from hardened steel with oil-impregnated graphite plugs covering 20-30% of the wear surface. The Keepers are supplied with mounting holes for 1/2" S.H.C.S. All blocks are marked with the part number for ease of identification. 8K24G FOR 3.0" & 4.0" lengths FOR 5.0" & 6.0" lengths FOR 8.0" TO 10.0" lengths MATERIALS: High quality carburized steel with oil-impregnated graphite plugs. They are precision ground and hardened to Rc TOLERANCES: J Dimension ± in. MOUNTING SCREWS: 1/2" S.H.C.S. recommended for mounting. 44
49 Light Duty K Series Self-Lubricating Keeper Blocks Inch general dimensions Length Mounting Mounting Hole Location L Hole A B C D E F (in) Quantity (in) (in) (in) (in) (in) (in) Part Length H J K Number L (in) (in) (in) (in) 8K24G K32G K40G K48G K64G K80G K24G K32G K40G K48G K64G K80G K24G K32G K40G K48G K64G K80G K24G K32G K40G K48G K64G K80G
50 Medium Duty KM Series Self-Lubricating Keeper Blocks Inch These medium duty Keeper blocks are manufactured from hardened steel with oil-impregnated graphite plugs covering 20-30% of the wear surface. The Keepers are supplied with mounting holes for 1/2" S.H.C.S. All blocks are marked with the part number for ease of identification. 8KM24G FOR 3.0" lengths FOR 4.0" to 6.0" lengths FOR 8.0" lengths FOR 10.0" lengths Part Length H J K Number L (in) (in) (in) (in) 8KM24G KM32G KM40G KM48G KM64G KM80G KM24G KM32G KM40G KM48G KM64G KM80G KM24G KM32G KM40G KM48G KM64G KM80G KM24G KM32G KM40G KM48G KM64G KM80G
51 Medium Duty KM Series Self-Lubricating Keeper Blocks Inch general dimensions Length Mounting Mounting Hole Location L Hole A B C D E F G (in) Quantity (in) (in) (in) (in) (in) (in) (in) Part Length H J K Number L (in) (in) (in) (in) 16KM24G KM32G KM40G KM48G KM64G KM80G KM24G KM32G KM40G KM48G KM64G KM80G KM24G KM32G KM40G KM48G KM64G KM80G KM24G KM32G KM40G KM48G KM64G KM80G MATERIALS: High quality carburized steel with oil-impregnated graphite plugs. They are precision ground and hardened to Rc TOLERANCES: J ± in. MOUNTING SCREWS: 1/2" S.H.C.S. recommended for mounting 47
52 Heavy Duty KH Series Self-Lubricating Keeper Blocks These heavy duty Keeper blocks are manufactured from hardened steel with oil-impregnated graphite plugs covering 25% of the wear surface. The Keepers are supplied with mounting holes for 5/8" S.H.C.S. All blocks are marked with the part number for ease of identification. 14KH32G FOR 4.0" to 6.0" lengths FOR 8.0" lengths FOR 10.0" lengths Part Length H J K Number L (in) (in) (in) (in) 14KH32G KH40G KH48G KH64G KH80G KH96G KH32G KH40G KH48G KH64G KH80G KH96G KH32G KH40G KH48G KH64G KH80G KH96G
53 Heavy Duty KH Series Self-Lubricating Keeper Blocks general dimensions Length Mounting Mounting Hole Location L (in) Hole Qty. A (in) B (in) C (in) D (in) E (in) F (in) G (in) Part Length H J K Number L (in) (in) (in) (in) 20KH32G KH40G KH48G KH64G KH80G KH96G KH32G KH40G KH48G KH64G KH80G KH96G KH32G KH40G KH48G KH64G KH80G KH96G MATERIALS: High quality carburized steel with oil-impregnated graphite plugs. They are precision ground and hardened to Rc TOLERANCES: J Dimension MOUNTING SCREWS: ± in. 5/8" S.H.C.S. recommended for mounting 49
54 Self-Lubricating 6mm LIP Keeper Blocks Metric These metric Keeper blocks fully meet the NAAMS standard. The oil-impregnated graphite plugs cover 20-30% of the wear surface, ensuring self-lubrication. They are available with dowel holes. For ease of identification, all parts are marked with the part number and NAAMS code. Q25K75G MATERIALS: High quality carburized steel with oil-impregnated graphite plugs. They are precision ground and hardened to Rc TOLERANCES: Mounting hole locations Dowel holes ± 0.25mm ± 0.10mm MOUNTING SCREWS: M12 S.H.C.S. recommended for mounting 50
55 Self-Lubricating 6mm LIP Keeper Blocks Metric Length Hole Mounting Hole Location Part NAAMS L Qty. A B C D E F H Number Code (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Q25K75G R Q25K100G R Q25K125G R Q25K150G R Q25K175G R Q25K200G R Q32K75G R Q32K100G R Q32K125G R Q32K150G R Q32K175G R Q32K200G R Q37K75G R Q37K100G R Q37K125G R Q37K150G R Q37K175G R Q37K200G R Q48K75G R Q48K100G R Q48K125G R Q48K150G R Q48K175G R Q48K200G R Q48K250G R Q55K75G R Q55K100G R Q55K125G R Q55K150G R Q55K175G R Q55K200G R Q55K250G R NOTE: Remove "Q" prefix for unfinished dowel holes. 51
56 Self-Lubricating 13mm LIP Keeper Blocks Metric These metric Keeper blocks fully meet the NAAMS standard. The oil-impregnated graphite plugs cover 20-30% of the wear surface, ensuring self-lubrication. They are available with dowel holes. For ease of identification, all parts are marked with the part number and NAAMS code. Q35KN100G MATERIALS: High quality carburized steel with oilimpregnated graphite plugs. They are precision ground and hardened to Rc TOLERANCES: Mounting hole locations Dowel holes ± 0.25mm ± 0.10mm MOUNTING SCREWS: M16 S.H.C.S. recommended for mounting. Part NAAMS Length Hole Mounting Hole Location Number Code L Qty. A B C D E F G H (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Q35KN100G R Q35KN125G R Q35KN150G R Q35KN200G R Q35KN225G R Q35KN250G R Q35KN300G R Q40KN100G R Q40KN125G R Q40KN150G R Q40KN200G R Q40KN225G R Q40KN250G R Q40KN300G R NOTE: Remove "Q" prefix for unfinished dowel holes. 52
57 Self-Lubricating 13mm LIP Keeper Blocks Metric Length Hole Mounting Hole Location Part NAAMS L Qty. A B C D E F G H Number Code (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Q50KN100G R Q50KN125G R Q50KN150G R Q50KN200G R Q50KN225G R Q50KN250G R Q50KN300G R Q55KN100G R Q55KN125G R Q55KN150G R Q55KN200G R Q55KN225G R Q55KN250G R Q55KN300G R Q65KN100G R Q65KN125G R Q65KN150G R Q65KN200G R Q65KN225G R Q65KN250G R Q65KN300G R Q75KN100G R Q75KN125G R Q75KN150G R Q75KN200G R Q75KN225G R Q75KN250G R Q75KN300G R Q95KN100G R Q95KN125G R Q95KN150G R Q95KN200G R Q95KN225G R Q95KN250G R Q95KN300G R NOTE: Remove "Q" prefix for unfinished dowel holes. 53
58 Self-Lubricating Cam Dwell Wearplates The cam dwell series of wearplates are available in 30, 45 and 60mm thicknesses and in widths of 100, 125 and 160mm. They are available in plain steel and self-lubricating versions and fully meet the NAAMS standard. For ease of identification, all plates are marked with the part number and NAAMS code. CDSG F MATERIALS: Steel plates are manufactured from high quality carburized steel. They are precision ground and hardened to Rc They are available with or without oil-impregnated graphite plugs. When supplied with graphite plugs, the plugs cover 20-30% of the wear surface and the plates are selflubricating. MOUNTING SCREWS: 3-M12 S.H.C.S. are recommended for mounting. 14mm drill thru, 20mm counterbore in plate. Bronze plates are self-lubricating and manufactured from aluminum bronze material with oil-impregnated graphite plugs covering 20-30% of the wear surface. TOLERANCES: Thickness Width Unless otherwise noted ± 0.05 mm ± 0.05 mm ± 0.25 mm Steel Plain Steel Self-Lubricating Bronze Self-Lubricating Part NAAMS Part NAAMS Part NAAMS T W L A B C Number Code Number Code Number Code (mm) (mm) (mm) (mm) (mm) (mm) CDSX F W CDSG F W CDYG F W CDSX F W CDSG F W CDYG F W CDSX F W CDSG F W CDYG F W CDSX F W CDSG F W CDYG F W CDSX F W CDSG F W CDYG F W CDSX F W CDSG F W CDYG F W CDSX F W CDSG F W CDYG F W CDSX F W CDSG F W CDYG F W CDSX F W CDSG F W CDYG F W
59 Stop Blocks Inch These stop blocks are precision machined from 1018 material. Additionally, the blocks are inspected to provide uniform quality and dimensions. The length dimension is.060" oversize CSB Part Diameter Length Number D (in) A (in) CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB CSB
60 Pad Retainers Locking Inch, Standard Mount Pad retainers are manufactured from 1144 steel and hardened to Rockwell C-scale. They are machined to precise tolerances in order to retain the pad and assure parallelism during use. The NP Series is also available, by special order, that offers three prongs as opposed to knurl Diam. Diam. Length ±.005 PART NO. D1 (in) D2 (in) L1 (in) L2 (in) L3 (in) L4 (in) S1 (in) S2 (in) /8-18 5/ /8-18 5/ /4-16 3/ /8 14 1/
61 Pad Retainers Locking Inch, Standard Mount ASSEMBLY INCLUDES: Retainer Body Socket Head Cap Screws Socket Set Screw Diam. Diam. Length ±.005 PART NO. D1 (in) D2 (in) L1 (in) L2 (in) L3 (in) L4 (in) S1 (in) S2 (in) /8 14 1/ /8 12 5/ /4 12 3/ /4 16 3/ LOAD PART RADIUS RATING NO. (in) lbs. 100-XXX.03 1, XXX.03 1, XXX.03 3, XXX.06 5, XXX.06 7, XXX.06 10,000 57
62 Pad Retainers Locking Inch, Standard Mount with Flats Pad retainers are manufactured from 1144 steel and hardened to Rockwell C-scale. They are machined to precise tolerances in order to retain the pad and assure parallelism during use. The NP Series is also available, by special order, that offers three prongs as opposed to knurl F Diam. Diam. Length ±.005 PART NO. D1 (in) D2 (in) L1 (in) L2 (in) L3 (in) L4 (in) S1 (in) S2 (in) F F F F F F /8-18 5/ F F F F F F F F F F F /8-18 5/ F F F F F F F F F F F F F F /4-16 3/ F F F F F F F F F F F F F F F /8 14 1/ F F F F F
63 Pad Retainers Locking Inch, Standard Mount with Flats S1 Socket Set Screw ASSEMBLY INCLUDES: Retainer Body Socket Head Cap Screws Socket Set Screw Diam. Diam. Length ±.005 PART NO. D1 (in) D2 (in) L1 (in) L2 (in) L3 (in) L4 (in) S1 (in) S2 (in) F F F /8 14 1/ F F F F F F F F F F /8-12 5/ F F F F F F F F F F F F F F F F /4 12 3/ F F /4 16 3/ F F F F F LOAD PART F RADIUS RATING NO. (in) (in) lbs. 100-XXX , XXX , XXX , XXX , XXX , XXX ,000 59
64 Pad Retainers Locking Inch, Standard Mount with Flats Pad retainers are manufactured from 1144 steel and hardened to Rockwell C-scale. They are machined to precise tolerances in order to retain the pad and assure parallelism during use R LOAD PART F RADIUS RATING NO. (in) (in) lbs. 100-XXXR , XXXR , XXXR , XXXR , XXXR , XXXR ,000 Diam. Diam. Length ±.005 PART NO. D1 (in) D2 (in) L1 (in) G (in) L3 (in) T1 (in) R R R R R R R R / R R R R R R R R R R R R R R / R R R R R R R R R R R R R R / R R R R R R R R Diam. Diam. Length ±.005 PART NO. D1 (in) D2 (in) L1 (in) G (in) L3 (in) T1 (in) R R R R R R R R / R R R R R R R R R R R R R R R R / R R R R R R R R R R R R R R R / R R R R R R 6.00
65 Pad Retainers Standard Mount Metric These pad retainers are manufactured from 1144 steel and hardened to Rockwell C-scale. They are machined to precise tolerances in order to retain the pad and assure parallelism during use. NR50-50 PART LOAD NUMBER D1 D2 L2 L3 S1 S2 RATING NR M27 x 2 M16 x kN NR M36 x 3 M20 x kN PART Diam. Length Diam. Length NUMBER D2 (mm) L1 (mm) D1 (mm) L4 (mm) NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR
66 Pad Retainers Reverse Mount Metric These pad retainers are manufactured from 1144 steel and hardened to Rockwell C-scale. They are machined to precise tolerances in order to retain the pad and assure parallelism during use. NR50-50R PART LOAD NUMBER D1 D2 F L3 RATING NR kN NR kN PART Diam. Length Diam. T1 NUMBER D2 (mm) L1 (mm) D1 (mm) (mm) NR50-30R 30 NR50-40R NR50-45R 45 NR50-50R NR50-60R 60 NR50-65R 65 NR50-70R NR50-75R M16 x 2.0 NR50-90R 90 NR50-100R 100 NR50-115R 115 NR50-130R 130 NR50-140R 140 NR50-160R 160 NR70-40R 40 NR70-45R 45 NR70-50R 50 NR70-60R 60 NR70-65R 65 NR70-70R 70 NR70-75R M20 x 2.5 NR70-90R 90 NR70-100R 100 NR70-115R 115 NR70-130R 130 NR70-140R 140 NR70-160R
67 WEAR PRODUCTS The Danly IEM Value Proposition I. Danly IEM is recognized as the leader in manufacturing quality die components to the global parts forming industry. Our reputation has been built by satisfying customer needs, and we are very strong in the automotive and appliance industries. II. Danly IEM offers outstanding delivery on a consistent basis. Choosing us as a supplier means that our customers have a competitive advantage in delivering their products to the market. III. Danly IEM has complex machining capabilities on die components at several facilities. With extensive machining capabilities in the USA and China, we have taken the lead role in creating and bringing new products to customers and helping them find solutions that improve their operations. IV. Danly IEM s vast breadth of products assures innovative solutions. We strive to address customer problems by utilizing our research and development department as well as other technical professionals. V. Danly IEM has a technically trained sales force and distributor channels with engineering support. Sales, marketing and engineering professionals are available to support our product lines. Competitive Prices Reliability and Performance...A LEADING MANUFACTURER AND INNOVATOR OF DIE COMPONENTS SUPPLIED GLOBALLY TO THE METAL FORMING INDUSTRY... High Quality Design & Construction Outstanding Service & Support 63
68 Commitment to Quality & Customer Satisfaction Dayton Lamina is a leading manufacturer of tool, die and mold components for the metal-working and plastics industries. As a customer-focused, world-class supplier of choice, we provide the brands, product breadth, distribution network and technical support for all your metal forming needs. Our goal is to give our customers the most innovative and valueadded products and services. * *Dayton Lamina s line of Danly products is available only to North America Dayton Lamina Corporation. All rights reserved. DS560 10/15
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