Striking New Visualization for Sequence Execution in Batch & Continuous Processes

Transcription

1 2014 Honeywell Users Group Group Europe, Americas Middle East & Africa Striking New Visualization for Sequence Execution in Batch & Continuous Processes 1 Chris Morse - Honeywell

2 Agenda Operator/Engineer Visualization Existing Visualization Needs Operator/Engineer Visualization Orion Value Benefits 10% reduction in Sequence Engineering hours How can I do this faster? What s going on here and what should I do? Engineer Operator 2

3 Introduction Q: What type of Experion Sequences are we visualizing & where are they used? A : Anything using Sequential Control Modules (SCM) or higher in the control hierarchy Batch Applications includes SCM, Recipe Control Modules (RCM) & Class Based Recipes Procedural Operations includes SCM & RCM for executing procedures Sequential Applications e.g. material transfers 3

4 Existing Operator Visualization 4

5 Existing Engineer Sequence Visualization 5

6 Engineer Sequence Visualization Needs Need Reduce sequence building time Reduce editing time during commissioning & lifecycle maintenance Easy view of sequence hierarchy connections Reduce debugging time in test & commissioning Engineer Effectiveness Orion Visualization Fewer configuration steps Faster addition/deletion/moving of sequence elements Faster navigation through sequence elements Faster orientation, drill down and visualization Improved editing environment Improved chart visualization Hierarchy connections in Control Builder Sequence shape Complete & readable auto generated documentation Reduced documentation effort Improved sequence printout 6

7 Operator Sequence Visualization Needs Need Operator Effectiveness Orion Visualization Live status display Situational awareness Sequence Shape Single click access from process display High level overview or birds eye view Easy navigation through sequence layer hierarchy Grouping together of steps Manual interaction from process displays Data entry from process display Fast, efficient status evaluation Planning & evaluation Problem identification Sequence Shape HMI Web Shapes Re-factored chart tab Sequence shape/chart tab improvements Information consolidation HMI Web Shapes Fast efficient response to instructions Data entry in context HMI Web Shapes Sequence Shape Sequence Shape 7

8 New Sequence Chart Engineer Visualization Sequence blocks simplified & reflect ISA S88/other standards How can I do this faster? Engineer Block detail optionally available in detail panel compacting charts Layered sequences optionally show S88 procedural level with 45 Deg lines 8

9 Previous vs New Visualization Before After 9

10 Productivity Improvements Insert page in selected space Right click navigation to child level in hierarchy Insert row (or column) in selected space Blocks snap on grid & can be auto aligned 10

11 Improved Printing New print options Thumbnail print preview & tabular step detail 11

12 Operator Effectiveness Well Start Up Operator controls well start up from single process display Status of a group of steps shown with instructions & check off for Individual activities Free format text instructions for check off items What do I do next? 12

13 Operator Effectiveness Well Start Up Indication & text instruction for non alarmed abnormal situation Why did the pressure stop ramping? 13

14 In Display Sequence Visualization Why is this mixer taking so long? 14

15 In Display Sequence Visualization I see it s transferring 15

16 In Display Sequence Visualization Transfer in to the Fermenter is running 16

17 In Display Sequence Visualization..it is stuck on step 30. I see not all additions are complete. I ll go check them 17

18 In Display Sequence Visualization We have not run this recipe for 9 months. Now - what do I do with the sample.. 18

19 Calculating the Value Sequence Visualization Area Engineer productivity: Configuration, debug & document sequences Commissioning: On process debug & changes Lifecycle: Routine maintenance Operator effectiveness Abnormal situations Value 10% reduction in sequence engineering hours 5% reduction sequence engineering hours 10% reduction in engineering hours 1% annual productivity increase 1 incident avoided every 2 years Assumptions 5000 I/O project with sequence content New/expanded system with automation of sequences Routine maintenance of a running system Reduced cycle times, improved yield/conversion through automation of manual procedures Consistent automation of procedures, improved operator guidance in an abnormal situation 19

20 Questions? See More at the Knowledge Center 20