Observe your factory process automation Automation University 2014 AUD 17

Transcription

1 Observe your factory process automation Automation University 2014 AUD 17 Kai Bergemann Product Manager Software EMEA Region PUBLIC INFORMATION Rev 5058-CO900E Copyright 2014 Rockwell Automation, Inc. All Rights

2 2 Current challenges Increase efficiency Lower material cost through less quality issues and scrap Higher machine availability through reduction of downtimes and faster reaction times Lower maintenance costs Defined workflows and adherence of guidelines Secure and improve product quality Complained with common and future regulations

3 Open questions Which is the valid version? Who made the last changes? When did we execute the last backup? All systems calibrated? What has been changed by the systems integrator?

4 fast and proper answers! Version Which 15 is on the server valid version? is valid! Has this function Last changes made by block the maintenance team! an other interface? When Daily did backup we execute in automated the last backup? process! Calibration Who made finished the and last documented! changes? The systems Which assets integrator changed are impacted? the set points of the mixer!

5 Typical situation Plant Management Scheduling Engineering Finance Quality Planning & Logistics Maintenance Operators The packaging line will be modernized. Different venders make changes in different PLC s.

6 Change Management Plant Management Engineering Scheduling Finance Quality Operators Planning & Logistics Maintenance Check-In

7 Observe program code complience Plant Management Scheduling The actual running PLC program is different Quality to the valid version on the server Finance Quality Operators Planning & Logistics Maintenance

8 8 Asset Management - Benefits Quality improvements Complete archive of all software versions and defined and reproducible production conditions Mapping and traceability of software version and finished good User and user level administration Proof of authority by using electric signature for relevant activities Supports quality management systems like audit-trail - ISO 900x or FDA 21 CFR 11

9 9 Asset Management - Benefits Cost savings Increase production availability and decrease scrap Decrease data losses by using a central Asset Management server No longer searches for the valid version time savings Optimize daily work flows and optimal use of maintenance resources Machine builder documentation Changes while project phase Machine delivery valid versions, delivered to customer

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11 FactoryTalk AssetCentre Platform Set of asset-centric focused tools to securely and centrally manage your automated production environment Centrally archive electronic files/folders Provide backup and compare of operating asset configurations Track users actions Secure access Configure process instruments Manage process instruments calibrations Scalable design allows expansion of functionality and device counts Practical application for small-line applications and site-wide installations Low entry cost easily supports testing and proof of concept work FactoryTalk AssetCentre is a tool to manage automation assets

12 FactoryTalk AssetCentre Components FactoryTalk AssetCentre Server Governs the system s operations Microsoft SQL Server Expanded Ethernet Hosts FactoryTalk AssetCentre databases FactoryTalk AssetCentre Client FactoryTalk AssetCentre Server FactoryTalk AssetCentre Client Ethernet Permits users to configure and use the system, view logged events and perform other associated tasks Microsoft SQL Server 2005 or 2008 ` FactoryTalk AssetCentre Server FactoryTalk Directory/ Security ` ` FactoryTalk AssetCentre Agent ` ` FactoryTalk AssetCentre Agent Programs that perform certain types of tasks FactoryTalk Directory / Security Simplified Ethernet Common Rockwell Automation security provider FactoryTalk AssetCentre Server, SQL Server Agent, FTDirectory / FTSecurity FactoryTalk AssetCentre Client

13 Version Highlights Asset Tree Search Find Next, Find All Goes to that location in the tree view Enhanced Logix Compare Ability to specify specific controller tags in Logix for compare i.e. Recipe set points, machine setup, etc. By UTD or by specific members Miscellaneous Archive Clean up Wizard support for Binders

14 14 FactoryTalk AssetCentre v6.0 Target Q4CY2014 New Capabilities Disaster Recovery Additional Agent Groups (aka Agents not Equal) Custom Device Plug-In Expanded Functionality Support Upload and Compare of Drives using Connected Components Workbench (CCW) New System Support FactoryTalk Services Platform CPR9 SRx Windows Server 2012 (Server, Client & Agent) Windows 8 Ready (Client & Agent) SQL Server 2012 Ease of Use Install to use Logix Designer style

15 Additional Agent Groups Allow for multiple operating systems, network architecture support and application requirements Define a Agent Group and assign Agents Assign Agent Groups by Asset Licensing 1 included by default Additional Agent Groups available

16 16 Custom Device Plug-In Allow others to create backup engines for devices that can be incorporated into AssetCentre AssetCentre to interact (start) with custom application(s) pass arguments if required and retrieve the backup file(s) to put into AssetCentre archive/logs automatically via a schedule AssetCentre to provide compare functionality of backup to archive content regarding new, deleted or changed content

17 17 FactoryTalk AssetCentre - Demo Version control / Source control Disaster recovery Audit / Event log Comparison report / Web reporting

18 For additional information PlantPAx: O&G information: Download Process Safebook: Check out the Process demo on the show floor Request a PlantPax Demo: Join us at PSUG & AF:

19 Questions? PUBLIC INFORMATION Rev 5058-CO900E Copyright 2014 Rockwell Automation, Inc. All Rights