SERVICE INSTRUCTION R410A. SPLIT TYPE ROOM AIR CONDITIONER Universal Floor / Ceiling Duct / Cassette Wall Mounted / Floor type INVERTER MULTI
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- Sara Shepherd
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1 SERVICE INSTRUCTION SPLIT TYPE ROOM AIR CONDITIONER Universal Floor / Ceiling Duct / Cassette Wall Mounted / Floor type INVERTER MULTI R410A Models Indoor unit Outdoor unit AB*14LBAJ AB*18LBAJ AB*F14LAT AB*F18LAT AR* 9LUAB AR*12LUAD AR*14LUAD AR*18LUAD AR*F09LALU AR*F12LALU AR*F14LALU AR*F18LALU AU*12LBAB AU*14LBAB AU*18LBAB AU*F09LAL AU*F12LAL AU*F14LAL AU*F18LAL AS* 7LMACW AS* 9LMACW AS*12LMACW AS*A07LACM AS*A09LACM AS*A12LACM AS*A14LACM AS*A18LACM AO*A18LAT3 AO*A24LAT3 AG*F09LAC AG*F12LAC AG*F14LAC
2 CONTENTS 1. DESCRIPTION OF EACH CONTROL OPERATION 1. CAPACITY CONTROL AUTO CHANGEOVER OPERATION INDOOR FAN CONTROL OUTDOOR FAN CONTROL LOUVER CONTROL COMPRESSOR CONTROL TIMER OPERATION CONTROL ELECTRONIC EXPANSION VALVE CONTROL TEST OPERATION CONTROL PREVENT TO RESTART FOR 3 MINUTES ( 3 MINUTES ST ) MANUAL AUTO OPERATION COMPRESSOR PREHEATING FRESH AIR CONTROL EXTERNAL ELECTRICAL HEATER CONTROL DEFROST OPERATION CONTROL DRAIN PUMP OPERATION ENERGY SAVE FUNCTION VARIOUS PROTECTIONS WAY VALVE EXTENSION SELECT AUTO RESTART COIL DRY OPERATION CONTROL TROUBLE SHOOTING 2-1 ERROR DISPLAY INDOOR UNIT DISPLAY OUTDOOR UNIT DISPLAY TROUBLE SHOOTING WITH ERROR CODE TROUBLE SHOOTING WITH NO ERROR CODE SERVICE PARTS INFORMATION WIRED REMOTE CONTROLLER DISPLAY REPLACEMENT PARTS
3 R410A Universal Floor / Ceiling Duct / Cassette Wall Mounted / Floor type INVERTER (MULTI ) 1. DESCRIPTION OF EACH CONTROL OPERATION
4 1. CAPACITY CONTROL 1-1 COOLING, HEATING, DRY CAPACITY CONTROL Compressor frequency decides by capacity of an indoor unit, operation number of an indoor unit, set temperature, room temperature and outside temperature. 2. AUTO CHANGEOVER OPERATION When the air conditioner is set to the AUTO mode by remote control, operation starts in the optimum mode from among the HEATING, COOLING and MONITORING modes. During operation, the optimum mode is automatically swiched in accordance with temperature changes. The temperature can be set between 18 C and 30 C in 1 degc steps. 1 When operation starts, only the indoor fan is operated for 1 minute. (Air flow mode: S- Lo) After 1 minute, depends on the room temperature and outdoor unit's operarion mode, the operation mode is selected in accordance with the table below. ( Table 1 : Operation mode selection table ) Room temperature :TR Operation mode TR = > Ts +2 degc Ts +2 degc > TR > Ts-2 degc Cooling Monitoring Ts +2 degc > = TR Ts : Setting temperature TR: Room temperature Heating 2 When COOLING was selected at 1, the same operation as COOLING OPERATION is performed. 3 When HEATING was selected at 1, the same operation as HEATING OPERATION is performed. 4 When the compressor was stopped for 6 consecutive minutes by the temperature control function after the COOLING or HEATING operation mode was selected at 1 above, operation is switched to MONITORING and the operation mode is selected again
5 3. INDOOR FAN CONTROL 1. Fan speed ( Table 2 : Indoor Fan Speed ) AB*14LBAJ Operation mode Air flow mode Speed (rpm) Cooling Heating AB*18LBAJ Operation mode Air flow mode Speed (rpm) Hi 850 Cooling Hi 1030 Me Lo Heating Me Lo S-Lo 250 S-Lo 250 AB*F14LAT Operation mode Air flow mode Speed (rpm) Cooling Heating Hi 850 Me 800 Lo 740 Quiet 670 S-Lo 300 AB*F18LAT Operation mode Air flow mode Speed (rpm) Cooling Heating Hi 1040 Me 950 Lo 800 Quiet 740 S-Lo 300 AR*9LUAB Operation mode Air flow mode Speed (rpm) Cooling Heating AR*14LUAD Cooling Heating Hi 955 Me 870 Lo 800 S-Lo 650 Operation mode Air flow mode Speed (rpm) Hi 1000 Me 860 Lo 720 S-Lo 570 AR*12LUAD Operation mode Air flow mode Speed (rpm) Cooling Heating AR*18LUAD Cooling Heating Hi 750 Me 680 Lo 610 S-Lo 550 Operation mode Air flow mode Speed (rpm) Hi 1040 Me 890 Lo 750 S-Lo 595 AR*F09LALU Operation mode Air flow mode Speed (rpm) Cooling Heating AR*F14LALU Cooling Heating Hi 1010 Me 950 Lo 880 Quiet 830 S-Lo 450 Operation mode Air flow mode Speed (rpm) Hi 990 Me 880 Lo 770 Quiet 620 S-Lo 330 AR*F12LALU Operation mode Air flow mode Speed (rpm) Cooling Heating AR*F18LALU Cooling Heating Hi 790 Me 720 Lo 620 Quiet 570 S-Lo 330 Operation mode Air flow mode Speed (rpm) Hi 1040 Me 950 Lo 840 Quiet 700 S-Lo
6 AU*12/ 14LBAB AU*18LBAB Operation mode Air flow mode Speed (rpm) Cooling Heating Operation mode Air flow mode Speed (rpm) Hi Me Cooling Heating Hi Me Lo 590 Lo 600 S-Lo --- S-Lo --- AU*F09LAL Operation mode Air flow mode Speed (rpm) AU*F12LAL Operation mode Air flow mode Speed (rpm) Cooling Fan Heating Dry Monitoring Hi 590 Me 540 Lo 490 Quiet 440 Hi 590 Me+ 570 Me 540 Lo Quiet Auto S- Lo Cooling Fan Heating Dry Monitoring Hi 660 Me 580 Lo 520 Quiet 460 Hi 650 Me+ 620 Me 580 Lo Quiet Auto S- Lo AU*F14LAL AU*F18LAL Operation mode Air flow mode Speed (rpm) Operation mode Air flow mode Speed (rpm) Cooling Fan Heating Dry Monitoring Hi 730 Me 630 Lo 540 Quiet 460 Hi 740 Me+ 700 Me 670 Lo Quiet Auto S- Lo Cooling Fan Heating Dry Monitoring Hi 790 Me 660 Lo 570 Quiet 460 Hi 840 Me+ 800 Me 750 Lo Quiet Auto S- Lo
7 AS*7LMACW Operation mode Cooling Fan Heating Air flow mode Speed (rpm) Louver position Louver position Hi 1100 Me Lo Quiet Hi 1120 Me 1070 Lo 1000 Quiet S- Lo AS*9LMACW Operation mode Cooling Fan Heating Air flow mode Speed (rpm) Louver position Louver position Hi 1200 Me Lo Quiet Hi 1200 Me 1100 Lo 1000 Quiet S- Lo AS*12LMACW Operation mode Cooling Fan Heating Air flow mode Speed (rpm) Louver position Louver position 2 Hi 1310 Me Lo Quiet Hi 1310 Me 1180 Lo 1030 Quiet S- Lo
8 AS*A07LACM Operation mode Air flow mode Speed (rpm) AS*A09LACM Operation mode Air flow mode Speed (rpm) Cooling Fan Heating Dry Monitoring Hi 1140 Me 1000 Lo 880 Quiet 700 Hi/ Me+ Me Lo Quiet Auto S- Lo Cooling Fan Heating Dry Monitoring Hi 1220 Me 1060 Lo 900 Quiet 720 Hi/ Me+ Me Lo Quiet Auto S- Lo AS*A12LACM AS*A14LACM Operation mode Air flow mode Speed (rpm) Operation mode Air flow mode Speed (rpm) Cooling Fan Heating Dry Monitoring Hi 1280 Me Lo Quiet Hi/ Me Me 1180 Lo 1080 Quiet 860 Auto 750 S- Lo 480 Cooling Fan Heating Dry Monitoring Hi 1480 Me 1250 Lo 1050 Quiet 850 Hi/ Me+ Me Lo Quiet Auto S- Lo AS*A18LACM Operation mode Air flow mode Speed (rpm) Cooling Fan Heating Dry Monitoring Hi 1480 Me 1250 Lo 1100 Quiet 950 Hi/ Me+ Me Lo Quiet Auto S- Lo
9 AG*F09LAC Operation mode Air flow mode Speed (rpm) Cooling Fan Heating AG*F12LAC Upper& Lower air flow mode Upper air flow mode Hi (Upper/ Lower) 1120/ / --- Me (Upper/ Lower) 960/ / --- Lo (Upper/ Lower) 820/ / --- Quiet (Upper/ Lower) 660/ / --- S-Lo (Upper/ Lower) 570/ / --- Hi (Upper/ Lower) 1120/ / --- Me (Upper/ Lower) 1000/ / --- Lo (Upper/ Lower) 860/ / --- Quiet (Upper/ Lower) 660/ / --- Cool air prevention (Upper/ Lower) 660/ / --- S-Lo (Upper/ Lower) 660/ / --- Operation mode Air flow mode Speed (rpm) Cooling Fan Heating AG*F14LAC Upper& Lower air flow mode Upper air flow mode Hi (Upper/ Lower) 1240/ / --- Me (Upper/ Lower) 1050/ / --- Lo (Upper/ Lower) 860/ / --- Quiet (Upper/ Lower) 660/ / --- S-Lo (Upper/ Lower) 570/ / --- Hi (Upper/ Lower) 1240/ / --- Me (Upper/ Lower) 1080/ / --- Lo (Upper/ Lower) 910/ / --- Quiet (Upper/ Lower) 660/ / --- Cool air prevention (Upper/ Lower) 660/ / --- S-Lo (Upper/ Lower) 660/ / --- Operation mode Air flow mode Speed (rpm) Cooling Fan Heating Upper& Lower air flow mode Upper air flow mode Hi (Upper/ Lower) 1330/ / --- Me (Upper/ Lower) 1100/ / --- Lo (Upper/ Lower) 890/ / --- Quiet (Upper/ Lower) 660/ / --- S-Lo (Upper/ Lower) 570/ / --- Hi (Upper/ Lower) 1330/ / --- Me (Upper/ Lower) 1140/ / --- Lo (Upper/ Lower) 940/ / --- Quiet (Upper/ Lower) 660/ / --- Cool air prevention (Upper/ Lower) 660/ / --- S-Lo (Upper/ Lower) 660/ / FAN OPERATION 2-1. For AB*14L/ 18L AR* 9L/ 12L/ 14L/ 18L AU*12L/ 14L/ 18L The airflow can be switched in 4 steps such as AUTO, LOW, MED, HIGH, while the indoor fan only runs For AB*F14L/ 18L AR*F09L/ 12L/ 14L/ 18L AU*F09L/ 12L/ 14L/ 18L AS*7L/ 9L/ 12L AS*A07L/ 09L/ 12L/ 14L/ 18L AG*F09L/ 12L/ 14L The airflow can be switched in 5 steps such as AUTO, QUIET, LOW, MED, HIGH, while the indoor fan only runs
10 3. COOLING OPERATION Switch the airflow [AUTO], and the indoor fan motor will run according to a room temperature, as shown in Figure 1. On the other hand, if switched in [HIGH] [QUIET], the indoor motor will run at a constant airflow of [COOL] operation modes QUIET, LOW, MED, HIGH,as shown in Table 2. (Fig.1) airflow change - over ( Cooling: AUTO ) *1 When the room temperature rises TR : Room temperature Ts : Setting temperature TR-Ts > 2 degc = 2 degc > TR-Ts > 1 degc = 1 degc > TR-Ts Hi mode Me mode Lo mode When the room temperature lowers TR-Ts > = 3 degc *(TR-Ts > = 2.5 degc) 3 degc > TR-Ts = > 2 degc *(2.5 degc > TR-Ts > = 1.5 degc) 2 degc > TR-Ts *(2 degc > TR-Ts) *For AB*F/ AR*F/ AS*A/ AU*F/ AG*F Type *1 : Contains a condition to the following When the operation mode is set to AUTO mode at the start of operation. When the setting temperature was changed. When the operation mode was changed to COOLING mode. When the airflow mode was changed to AUTO mode. 4. HEATING OPERATION 4-1. For AB/ AR/ AU/ AS Type When the airflow is set to [AUTO], the indoor fan motor operates [MED] mode. Then the indoor fan motor will run according to a room temperature, as shown in Figure 2. On the other hand, if switched in [HIGH] [QUIET], the indoor motor will run at a constant airflow of [HEAT] operation modes QUIET, LOW, MED, HIGH, as shown in Table 2. ( Fig.2 : Airflow change - over ( Heating : AUTO ) ) Indoor heat exchanger temperature 47 C 41 C *(42 C) Go up one-step Hold Go down one-step *For AS*7/ 9/ 12LMACW 4-2. For AB*F/ AR*F/ AU*F/ AS*A/ AG*F Type Switch the airflow [AUTO], and the indoor fan motor will run according to a room temperature, as shown in Figure 3. On the other hand, if switched in [HIGH] [QUIET], the indoor motor will run at a constant airflow of [HEAT] operation modes QUIET, LOW, MED, HIGH, as shown in Table 2. ( Fig.3 : Airflow change - over ( Heating : AUTO ) ) TR-Ts > - 1 degc = - 1 degc > TR-Ts > - 2 degc = When the room temperature rises Lo mode Me mode When the room temperature drops TR-Ts > degc = degc > TR-Ts > degc = TR : Room temperature Ts : Setting temperature - 2 degc > TR-Ts Hi mode *(Me+ mode) degc > TR-Ts *For AS*A07/ 09/ 12/ 14/ 18LACM 01-07
11 5. COOL AIR PREVENTION CONTROL (Heating mode) 5-1. For AB/ AR/ AU Type The maximum value of the indoor fan speed is set as shown in Figure 4, based on the detected temperature by the indoor heat exchanger sensor on heating mode. ( Fig.4 : Cool Air Prevention Control ) Indoor heat exchanger temperature 33 C 30 C SETTING FAN MODE LO mode S-LOW mode Indoor heat exchanger temperature 30 C 5-2. For AB*F/ AU*F Type When the compressor operates, the maximum value of the indoor fan speed is set as shown in Figure 5, based on the detected temperature by the indoor heat exchanger sensor on heating mode. When the compressor does not operate, the indoor fan motor operates [S-Lo] mode. ( Fig.5 : Cool Air Prevention Control ) Indoor heat exchanger temperature 42 C 39 C 37 C 30 C < [Hi] setting > Hi Me+ Lo Cool air prevention S-Lo Indoor heat exchanger temperature 37 C 34 C 32 C 24 C Indoor heat exchanger temperature 39 C 37 C 30 C [ Cool air prevention 400rpm, S-Lo 300rpm ] < The other of [Hi] setting > Setting FAN mode Lo (Qu) Cool air prevention S-Lo Indoor heat exchanger temperature 34 C 32 C 24 C 5-3. For AS Type The maximum value of the indoor fan speed is set as shown in Figure 6, based on the fan speed mode and the detected temperature by the indoor heat exchanger sensor on heating mode. ( Fig.6 : Cool Air Prevention Control for AS*7/ 9/ 12LMACW ) Indoor heat exchanger temperature Indoor heat exchanger temperature 42 C 35 C 30 C 18 C E zone D zone C zone B zone A zone 39 C 32 C 26 C 15 C Fan speed mode ZONE E zone D zone C zone B zone A zone AUTO HIGH MED LOW QUIET AUTO AUTO Me Setting Fan Speed Lo Lo Lo S-Lo S-Lo S-Lo S-Lo S-Lo OFF OFF OFF OFF OFF 01-08
12 5-4. For AS*A Type When the compressor operates, the maximum value of the indoor fan speed is set as shown in Figure 7, based on the detected temperature by the indoor heat exchanger sensor on heating mode. When the compressor does not operate, the indoor fan motor operates [S-Lo] mode. ( Fig.7 : Cool Air Prevention Control ) Indoor heat exchanger temperature 47 C 40 C 37 C 30 C < [Hi] setting > Hi Me+ Lo Cool air prevention S-Lo Indoor heat exchanger temperature 40 C 34 C 32 C 28 C Indoor heat exchanger temperature 40 C 37 C 30 C [ AS*A07L: Cool air prevention 800rpm, S-Lo 480rpm ] [ AS*A09L: Cool air prevention 830rpm, S-Lo 480rpm ] [ AS*A12L: Cool air prevention 860rpm, S-Lo 480rpm ] [ AS*A14L/ 18L: Cool air prevention 850rpm, S-Lo 480rpm ] < The other of [Hi] setting > Setting FAN mode Lo (Qu) Cool air prevention S-Lo Indoor heat exchanger temperature 34 C 32 C 28 C 5-5. For AG*F Type When the compressor operates, the maximum value of the indoor fan speed is set as shown in Figure 8, based on the detected temperature by the indoor heat exchanger sensor on heating mode. When the compressor does not operate, the indoor fan motor operates [S-Lo] mode. ( Fig.8 : Cool Air Prevention Control ) Indoor heat exchanger temperature 42 C 39 C 37 C 30 C < [Hi] setting > Hi Me Lo Cool air prevention S-Lo Indoor heat exchanger temperature 34 C 31 C 29 C 24 C Indoor heat exchanger temperature 39 C 37 C 30 C < The other of [Hi] setting > Setting FAN mode Lo (Qu) Cool air prevention S-Lo Indoor heat exchanger temperature 31 C 29 C 24 C 5-6. For AR*F Type When the compressor operates, the maximum value of the indoor fan speed is set as shown in Figure 9, based on the detected temperature by the indoor heat exchanger sensor on heating mode. When the compressor does not operate, the indoor fan motor operates [S-Lo] mode. ( Fig.9 : Cool Air Prevention Control ) Indoor heat exchanger temperature 37 C 30 C < [Hi] setting > < The other of [Hi] setting > Hi mode Lo mode S-Lo mode Indoor heat exchanger temperature 32 C 24 C Indoor heat exchanger temperature Setting Fan mode 37 C 30 C Lo (Qu) mode S-Lo mode Indoor heat exchanger temperature 32 C 24 C 6. DRY OPERATION During the dry mode operation, the fan speed setting can not be changed. ( S-Lo ) 01-09
13 4. OUTDOOR FAN CONTROL 1. Outdoor Fan Motor Following table shows the fan speed of the outdoor unit. ( Table 3 : Fan speed of the outdoor unit ) AO*A18LAT3 AO*A24LAT3 Cooling Heating 780/ 730/ 400/ 300/ 250/ 200 rpm 780/ 730/ 660/ 400/ 300/ 250 rpm * It runs at 500rpm for 20 seconds after starting up the outdoor fan. When the outdoor heat exchanger tenperature is lower than 1 C, the fan speed switches to 780rpm on heating mode
14 5. LOUVER CONTROL 5-1 Compact Cassette (AU) type 1. VERTICAL LOUVER CONTROL (Function Range) Each time the button is pressed, the air direction range will change as follows: (Air Direction Range) (Operation Range) Cooling / Dry mode Heating mode Fan mode Use the air direction adjustments within the ranges shown above. The vertical airflow direction is set automatically as shown, in accordance with the type of operation selected. Cooling / Dry / Fan mode Horizontal flow Heating mode Downward flow At the start of operation if the setting louver position is after the louver moves from totally-enclosed position to,the setting position is set to. (Positioning Control) The indoor fan motor starts after the louver reaches to the setting position SWING OPERATION When the swing signal is received from the remote controller, the vertical louver starts to swing. The range of swing depends on the set airflow direction. (Swinging Range) Airflow direction set Range of swing to to to to When the indoor fan is either at S-Lo or Stop mode, the swinging operation is interrupted and the louver stops at the memorized position. ( Stop mode means Operation stop.) 01-11
15 5-2 Universal (AB) type 1. VERTICAL LOUVER CONTROL (Function Range) Each time the button is pressed, the air direction range will change as follows: (Operation Range) Cooling / Dry mode Heating mode Fan mode (Air Direction Range) Use the air direction adjustments within the ranges shown above. The vertical airflow direction is set automatically as shown, in accordance with the type of operation selected. Cooling / Dry / Fan mode Horizontal flow 1 Heating mode Downward flow 7 At the start of operation if the setting louver position is 1 or 2,the setting position is set to 1 or 2 after the louver moves from totally-enclosed position to 3. (Positioning Control) The indoor fan motor starts after the louver reaches to the setting position SWING OPERATION When the swing signal is received from the remote controller, the vertical louver starts to swing. The range of swing depends on the set airflow direction. (Swinging Range) Airflow direction set Range of swing to to to to to to to When the indoor fan is either at S-Lo or Stop mode, the swinging operation is interrupted and the louver stops at the memorized position. ( Stop mode means Operation stop.) 01-12
16 2. HORIZONTAL LOUVER CONTROL (Function Range) Each time the button is pressed, the air direction range will change as follows: (Air Direction Range) (Operation Range) Cooling / Dry mode Heating mode Fan mode Use the air direction adjustments within the ranges shown above. The horizontal airflow direction is set automatically on 3 after initialization SWING OPERATION When the swing signal is received from the remote controller, the horizontal louver starts to swing. The range of swing depends on the set airflow direction. (Swinging Range) Airflow direction set Range of swing to to to to 5 1 to 5 When the indoor fan is either at S-Lo or Stop mode, the swinging operation is interrupted and the louver stops at the memorized position. ( Stop mode means Operation stop.) 01-13
17 5-3 Wall Mounted (AS) type 1. VERTICAL LOUVER CONTROL (Function Range) Each time the button is pressed, the air direction range will change as follow: (Operation Range) Cooling / Dry mode Heating mode The remote control unit's display does not change. (Air Direction Range) Use the air direction adjustments within the ranges shown above. The vertical airflow direction is set automatically as shown, in accordance with the type of operation selected. Cooling / Dry mode Horizontal flow Heating mode Downward flow During AUTO mode operation, for the first minute after beginning operation, airflow will be horizontal ; the air direction cannot be adjusted during this period SWING OPERATION When the swing signal is received from the remote controller, the vertical louver starts to swing. (Swinging Range) Cooling mode / Dry mode / Fan mode ( ) Heating mode / Fan mode ( ) When the indoor fan is either at S-lo or Stop mode, the swinging operation is interrupted and the louver stops at the memorized position
18 5-4 Wall Mounted (AS*A) type 1. VERTICAL LOUVER CONTROL (Function Range) Each time the button is pressed, the air direction range will change as follow: (Operation Range) Cooling / Dry mode Heating mode Fan mode Use the air direction adjustments within the ranges shown above. (Air Direction Range) The vertical airflow direction is set automatically as shown, in accordance with the type of operation selected. Cooling / Dry mode Horizontal flow Heating mode Downward flow When the temperature of the air being blown out is low at the start of heating operation or during defrosting, the airflow direction temporarily becomes to prevent cold air being blown onto the body. During use of the Cooling and Dry modes, do not set the Air Flow Direction Louver in the Heating range ( ) for long period of time, since water vapor many condense near the outlet louvers and drop of water may drip from the air conditioner. During the Cooling and Dry modes, if the Air Flow Direction Louvers are left in the hating range for more than 30 minutes, they will automatically return to position. During Monitor operation in AUTO CHANGEOVER mode, the airflow direction automatically becomes, and it cannot be adjusted SWING OPERATION When the swing signal is received from the remote controller, the vertical louver starts to swing. (Swinging Range) Cooling mode / Dry mode / Fan mode ( ) Heating mode / Fan mode ( ) When the indoor fan is either at S-lo or Stop mode, the swinging operation is interrupted and the louver stops at the memorized position
19 5-5 Compact Cassette (AU*F) type 1. VERTICAL LOUVER CONTROL (Function Range) Each time the button is pressed, the air direction range will change as follows: (Air Direction Range) (Operation Range) During Cooling/Dry mode/fan mode : During Heating mode : Use the air direction adjustments within the ranges shown above The vertical airflow direction is set automatically as shown, in accordance with the type of operation selected. Cooling / Dry / Fan mode Horizontal flow Heating mode Downward flow During AUTO mode operation, for the first minute after beginning operation, air-flow will be horizontal ; the air direction cannot be adjusted during this period SWING OPERATION When the swing signal is received from the remote controller, the vertical louver starts to swing. The range of swing depends on the set airflow direction. (Swinging Range) The type of operation Cooling/Dry/Fan Range of swing to Heating to When the indoor fan is either at S-Lo or Stop mode, the swinging operation is interrupted and the louver stops at the memorized position. ( Stop mode means Operation stop.) 01-16
20 5-6 Floor (AG*F) type 1. VERTICAL LOUVER CONTROL (Function and Operation Range) Each time the button is pressed, the air direction range will change as follows: Use the air direction adjustments within the ranges shown above. (Air Direction Range) The vertical airflow direction is set automatically as shown, in accordance with the type of operation selected. Cooling / Dry mode Horizontal flow Heating mode Downward flow When the temperature of the air being blown out is low at the start of heating operation or during defrosting, the airflow direction temporarily becomes to prevent cold air being blown onto the body. During Monitor operation in AUTO CHANGEOVER mode, the airflow direction automatically becomes, and it cannot be adjusted SWING OPERATION When the swing signal is received from the remote controller, the vertical louver starts to swing. (Swinging Range) When the indoor fan is either at S-lo or Stop mode, the swinging operation is interrrupted and the louver stops at the memorized position
21 6. COMPRESSOR CONTROL 1. OPERATION FREQUENCY RANGE The operation frequency of the compressor is different based on the operation mode as shown in the table 4. (Table 4 : Compressor Operation Frequency Range) Cooling Heating AO*A18LAT3 AO*A24LAT3 Min Max Min Max 20Hz 100Hz 24Hz 110Hz 2. OPERATION FREQUENCY CONTROL AT START UP The compressor frequency soon after the start-up is controlled as shown in Figure 10. (Fig.10 : Compressor Control at Start-up) 85Hz sec 56Hz 120sec 40Hz 120sec sec sec 01-18
22 7. TIMER OPERATION CONTROL 7-1 Wireless Remote Controller ( For AB/ AU/ AU*F/ AS/ AS*A/ AB*F/ AG*F type ) ON / TIMER OFF / TIMER PROGRAM TIMER SLEEP TIMER 1. ON / OFF TIMER OFF timer : When the clock reaches the set time, the air conditioner will be turned off. Operation mode Stop mode Set time of timer ON timer : When the clock reaches the set time, the air conditioner will be turned on. Stop mode Operation mode Set time of timer 2. PROGRAM TIMER The program timer allows the OFF timer and ON timer to be used in combination one time. Operation mode Operation mode Operation mode Stop mode Stop mode Stop mode Set time Set time Set time Set time Operation will start from the timer setting (either OFF timer or ON timer) whichever is closest to the clock's current timer setting. The order of operations is indicated by the arrow in the remote control unit's display. SLEEP timer operation cannot be combined with ON timer operation
23 3. SLEEP TIMER If the sleep timer is set, the room temperature is monitored and the operation is stopped automatically. If the operation mode or the set temperature is change after the sleep timer is set, the operation is continued according to the changed setting of the sleep timer from that time ON. In the cooling operation mode When the sleep timer is set, the setting temperature is increased 1 degc. It increases the setting temperature another 1 degc after 1 hour. After that, the setting temperature is not changed and the operation is stopped at the time of timer setting. Set temperature rises ( Ts : Set temperature ) +2degC +1degC Ts Stop of operation Set 60min In the heating operation mode When the sleep timer is set, the setting temperature is decreased 1 degc. It decreases the setting temperature another 1 degc every 30 minutes. Upon lowering 4 degc, the setting temperature is not changed and the operation stops at the time of timer setting. Set temperature lowers ( Ts : Set temperature ) Ts -1degC -2degC -3degC -4degC Stop of operation Set 30min 30min 30min 01-20
24 7-2 Wired Remote Controller ( For AR/ AR*F type ) ON / TIMER OFF / TIMER WEEKLY TIMER TEMPERATURE SET BACK TIMER 1. ON / OFF TIMER OFF timer : When the clock reaches the set time, the air conditioner will be turned off. Operation mode Stop mode Set time of timer ON timer : When the clock reaches the set time, the air conditioner will be turned on. Stop mode Operation mode Set time of timer 2. WEEKLY TIMER 2-1. WEEKLY TIMER Use this timer function to set operating time for each day of the week. The weekly timer allows up to two ON and OFF time to set up per day. Operation mode Operation mode Operation mode Stop mode Stop mode Stop mode Set time Set time Set time Set time The operating time can be set in 30 min increments only. The OFF time can be carried over to next day. The ON timer and the OFF timer functions cannot be set with using the weekly timer. Both ON and OFF time must be set
25 2-2. DAY OFF setting The DAY OFF setting is only available for days for which weekly settings already exist. If the operating time carries over to the next day (during a next day setting), the effective DAY OFF range will be set as shown below. Normal DAY OFF Operation mode Operation mode Stop mode Stop mode Stop mode Preceding day Setting day Next day Next day setting Stop mode Operation mode Stop mode DAY OFF Operation mode Stop mode Preceding day Setting day Next day The DAY OFF setting can only be set one time. The DAY OFF setting is cancelled automatically after the set day has passed. 3. TEMPERATURE SET BACK TIMER The SET BACK timer only changes the set temperature for 7 days, it cannot be used to start or stop air conditioner operation. The SET BACK timer can be set to operate up to two times per day but only one temperature setting can be used. During the COOL/DRY mode, the air conditioner will operate at a minimum of 18 C even if the SET BACK temperature is set to 17 C or lower. Case of SET BACK timer on the Cooling operation. ( Setting temperature :22 C, SET BACK temperature :26 C) SET BACK setting ON OFF ON OFF Operation temperature *1 Operation temperature 26 C 22 C 26 C 24 C 22 C *1: During the SET BACK function, the setting temperature is changed. Chenge the setting temperature: 22 C 24 C 01-22
26 8. ELECTRONIC EXPANSION VALVE CONTROL The most proper opening of the electronic expansion valve is calculated and controlled under the present operating condition based on the following values. The compressor frequency, the temperatures detected by the discharge temperature sensor and the outdoor temperature sensor. The pulse range of the electronic expansion valve control is between 30 to 480 pulses. At the time of supplying the power to the outdoor unit, the initialization of the electronic expansion valve is operated (1000 pulses are input to the closing direction). 9. TEST OPERATION CONTROL With Wireless Remote Controller Under the condition where the air conditioner runs, short two metal contacts under the battery compartment lid, and the test operation control mode will appear. During test running, the operation lamp and timer lamp of the air conditioner body twinkle simultaneously. Set the test operation mode, and the compressor will continue to run regardless of whether the room temperature sensor detects. The test operation mode is released if 60 minutes have passed after setting up the test operation. With Wireless Remote Controller ( with TEST RUN button ) Under the condition where the air conditioner runs, press the TEST RUN button, and the test operation control mode will appear. During test running, the operation lamp and timer lamp of the air conditioner body twinkle simultaneously. Set the test operation mode, and the compressor will continue to run regardless of whether the room temperature sensor detects. The test operation mode is released if 60 minutes have passed after setting up the test operation. With Wired Remote Controller ( without TEST RUN button ) Under the condition where the air conditioner stops, press the MASTER CONTROL button and the FAN CONTROL button simultaneously for 5 seconds or more, and the test operation control mode will appear. During test running, " " will display on the remote controller display. Set the test operation mode, and the compressor will continue to run regardless of whatever the room temperature sensor detects. The test operation mode is released if 60 minutes have passed after setting up the test operation. 10. PREVENT TO RESTART FOR 3 MINUTES ( 3 MINUTES ST ) The compressor won't enter operation status for 3 minutes after the compressor is stopped, even if any operation is given WAY VALVE EXTENSION SELECT At the time when the air conditioner is switched from the cooling mode to heating mode, the compressor is stopped, and the 4-way valve is switched in 3 minutes later after the compressor stopped
27 12. AUTO RESTART When the power was interrupted by a power failure, etc. during operation, the operation contents at that time are memorized and when power is recovered, operation is automatically resumed with the memorized operation contents. When the power is interrupted and recovered during timer operation, timer operation is canceled, but only setting time is memorized. [Operation contents memorized when the power is interrupted] Operation mode Set temperature Set air flow Timer mode and timer time Air flow Direction Swing Thermistor detected position (For AU*F model wih wired remote controller) 10 C HEAT (For AG*F model) 13. MANUAL AUTO OPERATION (Indoor unit body operation) If MANUAL AUTO Button is set, the operation is controlled as shown in Table 5. If the remote control is lost or battery power dissipated, this function will work without the remote control. (Table 5 : Manual auto operation) OPERATION MODE Auto changeover FAN CONT. MODE Auto TIMER MODE Continuous (No timer setting available) SETTING TEMP. 23 C or 24 C SETTING LOUVER Standard SWING OFF 14. COMPRESSOR PREHEATING When the outdoor heat exchanger temperature is lower than Operation temperature (Refer to Table 6) and the heating operation has been stopped for 3 hours, power is applied to the compressor and the compressor is heated. (By heating the compressor, warm air is quickly discharged when operation is started.) When operation was started, and when the outdoor temperature rises to Release temperature or greater, preheating is over. (Table 6 : Preheating Operation / Release Temperature) Before 24 hour Operation temperature Release temperature Operation temperature After 24 hour Release temperature 3 C 7 C 0 C 4 C 15. FRESH AIR CONTROL (For AR type) The fan motor for Fresh Air is operated in synchronization with the indoor fan operation as shown in Figure 11. (Fig.11 : Fresh air control) Fan motor (Indoor unit) Operation Stop Fan motor (for Fresh Air) Operation Stop 01-24
28 16. EXTERNAL ELECTRICAL HEATER CONTROL (For AR type) The external electrical heater is operated as shown in Figure 12. (Fig.12 : External electrical heater control) Ts -3 C Ts -12 C When the room temperature drops Heater : OFF Heater : ON Heater : OFF When the room temperature rises Ts -1 C Ts -10 C Ts : Setting temperature When the compressor stop, External electrical heater is OFF. 17. COIL DRY OPERATION CONTROL (For AS*A/ AG*F type) The coil-dry operation functions by pressing COIL DRY button on the remote controller. The coil-dry operation is consisted of 3 cycles of [Fan operation 3 minutes / Heating operation 2 minutes], and Fan operates for 3 minutes at last before ending the air conditioner operation. (It takes 18 minutes to complete the coil-dry operation.) 18. DEFROST OPERATION CONTROL 1. CONDITION OF STARTING THE DEFROST OPERATION The defrost operation starts when the outdoor heat exchanger temperature sensor detects the temperature lower than the values shown in Table 7. (Table 7 : Condition of starting Defrost Operation) Compressor integrating operation :Less than 45min. Does not operate Compressor integrating operation :45min and over Less than 6 min. *1 or 10min. *2 After 6 min. *1 or 10min. *2-8 C *3-12 C *4-14 C *5-16 C *6 *1. It means contiguous operation time. *2. Compressor stop time: Below 20min. Select 6min. Above 20min. Select 10min. *3. Outdoor temp. > 3 C *4. 3 > = Outdoor temp. > -1 C *5. -1 > = Outdoor temp. > -5 C *6. Outdoor temp. < -5 C 2. CONDITION OF THE DEFROST OPERATION COMPLETION Defrost operation is released when the conditions become as shown in Table 8. (Table 8 : Defrost Release Condition) Release Condition Outdoor heat exchanger temperature sensor value is higher than 10 C or Compressor operation time has passed 15 minutes
29 3. Defrost Flow Chart The defrosting shall proceed by the integrating operation time and outdoor heat exchanger temperature as follows. Heating operation start : Compressor ON (Not defrosted for 6 or 10 minutes) Compressor integrating operation: 45 minutes and over Outdoor temp. > 3 C 3 = > Outdoor temp. > -1 C -1 > = Outdoor temp. > -5 C -5 C > Outdoor temp. Outdoor heat exchanger temperarure: Below -8 C Outdoor heat exchanger temperarure: Below -12 C Outdoor heat exchanger temperarure: Below -14 C Outdoor heat exchanger temperarure: Below -16 C Defrost start Defrost Indicator: [Operation lamp] 9 sec ON / 1 sec OFF 3 sec later Compressor OFF 3 sec later Outdoor fan motor OFF 28 sec later 4-way valve OFF 34 sec later compressor ON (Frequency : 90 Hz) Outdoor heat exchanger temperature: Over 10 C or Compressor ON time: Over 15 minutes Defrost end 01-26
30 19. DRAIN PUMP OPERATION ( For AU type ) During Cooling / Dry operation 1. When the compressor starts, the drain pump starts simultaneously. 2. The drain pump operates continuously for 3 minutes after the compressor is turned off. 3. When the compressor stops by the "Indoor heat exchanger de-icing function", the drain pump is turned off in 1 hour after the compressor stops. 4.When the water level in the drain pan rises up and then the float switch functions: 1 2 The compressor, indoor and outdoor fan motor operation are stopped. Drain pump operates continuously for 3 minutes after the float switch is turned off. (Almost condensing water may be drained) 5. When the float switch turns ON continuously for 3 min., "FAILURE INDICATION" operates. 6. When the float switch turns OFF within 3 min., the unit starts cooling operation. During Heating / Fan / Stop operation 1.When the water level in the drain pan rises up and then the float switch functions: 1 Drain pump operates continuously for 3 minutes after the float switch is turned off. (Almost condensing water may be drained) 2. When the float switch turns ON continuously for 3 min., "FAILURE INDICATION" operates. 20. ENERGY SAVE FUNCTION (For AR type) 1. During Cooling / Dry operation: The thermostat temperature setting increases by 1 degc as soon as the ENERGY SAVE button is pressed, and then increases by 1 degc after 1 hour later. Afterwards, energy consumption is saved by continuing to cool or dry at a thermostat temperature of 2 degc higher than setting temperature. ENERGY SAVE ON 1hour. 1 degc 2 degc Setting temperature 2. During Heating operation: The thermostat temperature setting decreases by 1 degc as soon as the ENERGY SAVE button is pressed, and then decreases by another 1 degc every 30 minutes. Afterwards, energy consumption is saved by continuing to heat at a thermostat temperature of 4 degc lower than setting temperature. 1degC 2degC 3degC 4degC Setting temperature ENERGY SAVE ON 30min. 1 hour. 1 hour 30 min
31 21. VARIOUS PROTECTIONS 1. DISCHARGE GAS TEMPERATURE OVER RISE PREVENTION CONTROL The discharge gas thermosensor (discharge thermistor : Outdoor side) will detect discharge gas temperature. When the discharge temperature becomes higher than 105 C,the compressor frequency is decreased 20 Hz, and it continues to decrease the frequency for 20 Hz every 120 seconds until the temperature becomes lower than 105 C. When the discharge temperature becomes lower than 95 C,the control of the compressor frequency is released. When the discharge temperature becomes higher than 110 C,the compressor stops. When the discharge temperature becomes lower than 80 C,the compressor operates. 2. CURRENT RELEASE CONTROL The compressor frequency is controlled so that the outdoor unit input current does not exceeds the current limit velue that was set up with the outdoor temperature. The compressor frequency returns to the designated frequency of the indoor unit at the time when the frequency becomes lower than the release value. 3. ANTI-FREEZING CONTROL (Cooling mode) The compressor frequency decreases on cooling mode when the indoor heat exchanger temperature sensor detects the temperature lower than 3 C or 2-way valve temperature sensor detects the temperature lower than 2 C. (Fig 13 : Anti-freezing Protection Operation / Release Temperature) Te : 3 C or Tv : 2 C Te : 6 C and Tv : 5 C Te : 8 C The compressor frequency is decreased 10Hz every 120 seconds. Hold Compressor ON: The compressor frequency is increased 5Hz every 120 seconds. Compressor OFF: Hold Release of protection Te : Indoor heat exchange temperature Tv : 2-way valve temperature 01-28
32 4. COOLING PRESSURE OVER RISE PROTECTION When the outdoor unit heat exchange sensor temperature rises to 70.5 C or greater, the compressor is stopped and error display is indicated. 5. HIGH TEMPERATURE RELEASE CONTROL ( HEATING MODE ) On heating mode, the compressor frequency is controlled as following based on the detection value of the indoor and outdoor heat exchanger temperature sensor. (Fig 14 : Heating Overload Protection Control) Te : 63 C Compressor is OFF The compressor frequency is decreased 10Hz every 120 seconds. *1 Te : 54 C 48 C *2 Te : 50 C 44 C Hold Compressor ON: The compressor frequency is increased 5Hz every 120 seconds. Compressor OFF: Release of protection *1 Th> = -9 C ---> Te : 54 C -9 C>Th>-11 C = ---> Te : 54 C -11 C>Th>-13 C = ---> Te : 52 C -13 C>Th>-15 C = ---> Te : 50 C -15 C>Th ---> Te : 48 C Th : Outdoor heat exchange temperature Te : Indoor heat exchange temperature *2 Th> = -9 C ---> Te : 50 C -9 C>Th>-11 C = ---> Te : 50 C -11 C>Th>-13 C = ---> Te : 48 C -13 C>Th>-15 C = ---> Te : 46 C -15 C>Th ---> Te : 44 C 01-29
33 R410A Universal Floor / Ceiling Duct / Cassette Wall Mounted / Floor type INVERTER (MULTI ) 2. TROUBLE SHOOTING
34 2. TROUBLESHOOTING 2-1 ERROR DISPLAY INDOOR UNIT DISPLAY 1. ERROR DISPLAY Please refer the blinking pattern as follows. For AS*7/ 9/ 12LMACW Large division indication Error contents LED indication Error contents Operation lamp : Red lamp Timer lamp : Green lamp Small division indication LED indication : Fast flashing : Slow flashing Trouble shooting Thermistor error (indoor unit) Red lamp Green lamp (2 times) Room temperature thermistor error Indoor heat exchanger temperature thermistor error Red lamp Green lamp Red lamp Green lamp (2 times) (3 times) 3 4 Control unit error (indoor unit) Red lamp Green lamp (4 times) Forced auto switch error Power supply frequency detection error Red lamp Green lamp Red lamp Green lamp (2 times) (4 times) Serial error Red lamp Green lamp (5 times) Communication error (Serial reverse transfer error) Outdoor communication signal error (Forward transfer signal error) Red lamp Green lamp Red lamp Green lamp (2 times) (3 times) 2 11 Fan motor error (indoor unit) Red lamp Green lamp (6 times) Indoor fan motor lock error Indoor fan motor speed error Red lamp Green lamp Red lamp Green lamp (2 times) (3 times) 10 Outdoor discharge pipe temperature thermistor error Red lamp Green lamp (2 times) 8 Outdoor heat exchanger temperature thermistor error Red lamp Green lamp (4 times) 5 Thermistor error (outdoor unit) Red lamp Green lamp (2 times) Outdoor temperature thermistor error Compressor temperature thermistor error Red lamp Green lamp Red lamp Green lamp (6 times) (8 times) way valve temperature thermistor error Red lamp Green lamp (9 times) 21 3-way valve temperature thermistor error Red lamp Green lamp (10 times) 22 Pressure switch error Red lamp Green lamp (3 times) Pressure switch error Red lamp Green lamp (2 times) 13 Control unit error (outdoor unit) Red lamp Green lamp (4 times) Connected indoor unit error Outdoor unit fan motor error Red lamp Green lamp Red lamp Green lamp (2 times) (3 times) Inverter error Red lamp Green lamp (5 times) IPM error Compressor rotor location cannot detect (permanent stop) Red lamp Green lamp Red lamp Green lamp (2 times) (5 times) Indoor EEPROM abnormal error Red lamp Green lamp Indoor EEPROM abnormal (Model No.) Red lamp Green lam (2 times) 9 When an error occurs, "Large division indication" is indicated first. Secondly, "Small division indication" is indicated by pushing "Test run" button of remote controller
35 For AB*14/ 18L / AU*12L - 18L The OPERATION, TIMER and SWING lamps operate as follows according to the error contents. Error contents Indoor EEPROM abnormal (Model No.) Room temperature thermistor error (Opened) Room temperature thermistor error (Short circuited) Indoor heat exchanger temperature thermistor error (Opened) Indoor heat exchanger temperature thermistor error (Short circuited) Error display OPERARION TIMER SWING (RED) (GREEN) (ORANGE) 2 times 2 times 3 times 3 times Trouble shooting Water drain abnormal 4 times 6 Communication error (Serial reverse transfer error) Outdoor communication signal error (Forward transfer signal error) Indoor fan error 5 times 5 times 6 times Outdoor heat exchanger temperature thermistor error Outdoor temperature thermistor error Outdoor discharge pipe temperature thermistor error Compressor temperature thermistor error Pressure switch error 3 times 4 times 5 times 8 times 9 times way valve temperature thermistor error 3-way valve temperature thermistor error Connected indoor unit error 2 times 3 times 4 times IPM error Compressor rotor location cannot detect (permanent stop) Outdoor unit fan motor error 10 times 13 times 14 times Main CPU-Sub CPU communication error 5 times 24 : Fast flashing : Slow flashing : Off 02-02
36 For AS*A09-18LACM The OPERATION, TIMER, AIR CLEAN and COIL DRY lamps operate as follows according to the error contents. Error contents Communication error (Serial reverse transfer error) Outdoor communication signal error (Forward transfer signal error) Communication error (indoor unit remote control) Room temperature thermistor error Indoor heat exchanger temperature thermistor (middle) error Outdoor discharge pipe temperature thermistor error Outdoor heat exchanger temperature thermistor error Outdoor temperature thermistor error Heat sink temperature thermistor error Compressor temperature thermistor error 2-way valve temperature thermistor error 3-way valve temperature thermistor error Forced auto switch error Power supply frequency detection error VDD permanence stop protection (Electric air clean) Reverse-VDD permanence stop protection (Electric air clean power supply circuit abnormal) IPM error CT error Compressor rotor location cannot detect (permanent stop) Outdoor unit fan motor error Connected indoor unit error Main CPU-Sub CPU communication error Indoor fan motor abnormal Discharge temperature error Exessive high pressure protection on cooling Error display OPERATION TIMER AIR CLEAN or QUIET COIL DRY (RED) (GREEN) (GREEN) (ORANGE) 2 times 2 times 3 times 4 times 5 times 8 times 2 times 2 times 3 times 3 times 2 times 3 times 3 times 3 times 4 times 3 times 7 times 3 times 8 times 3 times 2 times 3 times 3 times 4 times 2 times 4 times 4 times 4 times 7 times 4 times 8 times 5 times 2 times 5 times 3 times 5 times 5 times 5 times 6 times 5 times 7 times 5 times 6 times 8 times 2 times 3 times 7 times 2 times 7 times 3 times Trouble shooting Pressure switch error 7 times 5 times 13 Active filter module (AFM) error Indoor EEPROM abnormal (Model No.) 8 times Continuous blink 2 times 3 times Continuous blink Continuous blink Continuous blink 16 9 : 0.5s ON / 0.5s OFF (Flash) : OFF 02-03
37 For AG*F09-14LAC The OPERATION, TIMER and 10 C HEAT lamps operate as follows according to the error contents. Error contents Communication error (Serial reverse transfer error) Outdoor communication signal error (Forward transfer signal error) Communication error (indoor unit remote control) Room temperature thermistor error Indoor heat exchanger temperature thermistor (middle) error Outdoor discharge pipe temperature thermistor error Outdoor heat exchanger temperature thermistor error Outdoor temperature thermistor error Forced auto switch error Main relay welded IPM error CT error Compressor rotor location cannot detect (permanent stop) Outdoor unit fan motor error Indoor fan lock error Error display OPERATION TIMER 10 C HEAT (GREEN) (ORANGE) (GREEN) 2 times 2 times 3 times 4 times 5 times 8 times 2 times 2 times 3 times 3 times 2 times 3 times 3 times 3 times 4 times 4 times 2 times 4 times 3 times 5 times 2 times 5 times 3 times 5 times 5 times 5 times 6 times 6 times 2 times Trouble shooting Indoor UPPER fan speed error Indoor LOWER fan lock error 6 times 3 times 6 times 2 times 10 Indoor LOWER fan speed error Damper error (UPPER & LOWER air flow) Damper error (UPPER air flow) Damper error Discharge temperature error 6 times 3 times 6 times 4 times 6 times 5 times 6 times 5 times 7 times 2 times Exessive high pressure protection on cooling 7 times 3 times 31 Indoor EEPROM abnormal (Model No.) Continuous blink Continuous blink Continuous blink 9 : 0.5s ON / 0.5s OFF (Flash) : OFF 02-04
38 For AU*F09-18LAL AB*F14/ 18LAT The OPERATION, TIMER and FILTER lamps operate as follows according to the error contents. Error contents Communication error (Serial reverse transfer error) Outdoor communication signal error (Forward transfer signal error) Communication error (Main PCB Display PCB) Communication error (Main PCB Display PCB) Communication error (indoor unit remote control) Room temperature thermistor error Indoor heat exchanger temperature thermistor (middle) error Indoor heat exchanger temperature thermistor (inlet) error Outdoor discharge pipe temperature thermistor error Outdoor heat exchanger temperature thermistor error Outdoor temperature thermistor error Error display OPERATION TIMER FILTER (GREEN) (ORANGE) (RED) 2 times 2 times 2 times 3 times 3 times 3 times 2 times 3 times 4 times 5 times 6 times 7 times 8 times 2 times 3 times 4 times 2 times 3 times 4 times Trouble shooting Heat sink temperature thermistor error 3 times 7 times 19 Compressor temperature thermistor error 3 times 8 times 12 2-way valve temperature thermistor error 3 times 2 times 21 3-way valve temperature thermistor error 3 times 3 times 22 Forced auto switch error 4 times 2 times 25 IPM error 5 times 2 times 14 CT error 5 times 3 times 15 Compressor rotor location cannot detect (permanent stop) 5 times 5 times 17 Outdoor unit fan motor error 5 times 6 times 18 Connected indoor unit error 5 times 7 times 23 Main CPU-Sub CPU communication error 5 times 8 times 24 Indoor fan motor abnormal 6 times 2 times 3 times 10 Discharge temperature error 7 times 2 times 30 Exessive high pressure protection on cooling 7 times 3 times 31 4-way valve error 7 times 4 times 32 Pressure switch error 7 times 5 times 13 Compressor temperature error 7 times 6 times 33 : 0.5s ON / 0.5s OFF (Flash) : OFF 02-05
39 2-1-2 OUTDOOR UNIT DISPLAY 1. ERROR DISPLAY Error Contents Outdoor communication signal error (Forward transfer signal error) Outdoor discharge pipe temperature thermistor error 2 times blink OFF OFF 8 Outdoor heat exchanger temperature thermistor error 3 times blink OFF OFF 5 Outdoor temperature thermistor error 1 times blink OFF OFF LED A B C OFF 1 times blink OFF OFF OFF 1 times blink 4 times blink OFF OFF Trouble shooting way valve temperature thermistor A error 2-way valve temperature thermistor B error 2-way valve temperature thermistor C error 3-way valve temperature thermistor A error 3-way valve temperature thermistor B error 3-way valve temperature thermistor C error Compressor temperature thermistor error Heat sink temperature thermistor error Pressure switch 1 error Pressure switch 2 error Connected indoor unit error IPM error Compressor rotor location cannot detect (permanent stop) Compressor Start-up error (permanent stop) Outdoor unit fan motor error Main CPU - sub CPU communication error 4-way valve error 5 times blink OFF OFF OFF OFF OFF 5 times blink OFF OFF OFF 5 times blink 6 times blink OFF OFF OFF 6 times blink OFF 6 times blink 7 times blink OFF OFF 8 times blink OFF OFF 9 times blink OFF OFF 10 times blink OFF OFF 11 times blink OFF OFF 12 times blink OFF OFF 13 times blink OFF OFF 14 times blink OFF OFF 15 times blink OFF OFF 17 times blink OFF OFF 19 times blink OFF OFF ERROR DISPLAY METHOD Outdoor LED Blink (1 to 18 times) 0.5sec ON / 0.5sec OFF blinking ON 0.5sec 0.5sec 2sec OFF 3. NORMAL OPERATION DISPLAY Operation LED A LED B LED C LED D Normal operation Continuously lighting Protected operation 5sec ON / 1sec OFF OFF OFF OFF 02-06
40 2-1-3 WIRED REMOTE CONTROLLER DISPLAY (For AR*9L - 18L) 1. SELF - DIAGNOSIS When the error indication "E:EE" is displayed, inspection of the air conditioning system is necessary. Please consult authoilzed servise personnel. Run [Self-Diagnosis] if [E:EE] flashes on the clock display of the remote controller. Display Error code SU MO TU WE TH FR SA SU MO TU WE TH FR SA Ex. Self-diagnosis DAY DAY CLOCK ADJUST SET BACK DAY OFF ENERGY SAVE CLOCK ADJUST SET BACK DAY OFF SET ENERGY SAVE THERMO SENSOR DELETE SET DELETE SET 1. Stop the air conditioner operation. 2. Press the SET TEMPERATURE buttons and simultaneously for 5 seconds or more to start the self-diagnosis. 3. Press the SET TEMPERATURE buttons and simultaneously for 5 seconds or more or there is no key input for 20 seconds to stop the self-diagnosis. Error code Error contents Communication error (indoor unit remote control) Communication error (Serial reverse transfer error) Room temperature thermistor open Room temperature thermistor short-circuited Indoor heat exchanger temperature thermistor open Indoor heat exchanger temperature thermistor short-circuited Outdoor heat exchanger temperature thermistor error Outdoor heat exchanger temperature thermistor short-circuited Power supply frequency detection error Outdoor temperature thermistor open Outdoor temperature thermistor short-circuited Outdoor discharge pipe temperature thermistor open Outdoor discharge pipe temperature thermistor short-circuited Heat sink temperature thermistor error Indoor EEPROM abnormal (Model No.) Indoor fan motor abnormal Outdoor communication signal error (Forward transfer signal error) Compressor temperature thermistor error Pressure switch error IPM error CT error Active Filter Module (AFM) error Compressor rotor location cannot detect Outdoor unit fan motor error Main CPU - sub CPU communication error 2-way valve temperature thermistor error 3-way valve temperature thermistor error Connected indoor unit error Trouble shooting
41 2. ERROR CODE HISTORY DISPLAY Up to 16 memorized error codes may be displayed for the indoor unit connected to the remote controller. 1. Stop the air conditioner operation. 2. Press the SET TEMPERATURE buttons, and the START/STOP button simultaneously for 5 seconds or more to start the self-diagnosis. DAY SU MO TU WE TH FR SA 3. Press the START/STOP button. Error code Error history number DAY SU MO TU WE TH FR SA 4. Press the SET TEMPERATURE button to select the error history number. DAY F E d c b A 9 8 Lower Raise 5. Press the SET TEMPERATURE buttons, and START/STOP button simultaneously for 5 seconds or more or there is no key input for 20 seconds to stop the display
42 2-1-4 WIRED REMOTE CONTROLLER DISPLAY (For AR*F09-18L) 1. SELF - DIAGNOSIS When "EE" in Temperature Display is displayed, inspection of the air conditioning system is necessary. Please consult authoilzed servise personnel. Unit number (usually 0) Error code SUMOTU WETH FRSA ex. Self-diagnosis check Error code Error contents Communication error (indoor unit remote control) Communication error (Serial reverse transfer error) Room temperature sensor error Indoor heat exchanger temperature sensor error Outdoor heat exchanger temperature sensor(outlet) error Water drain abnormal Outdoor temperature sensor error Outdoor discharge pipe temperature sensor error Discharge temperature error Indoor fan motor abnormal Outdoor communication signal error (Forward transfer signal error) Compressor temperature sensor error Pressure switch error IPM error CT error Compressor rotor location cannot detect (permanent stop) Outdoor unit fan motor error 2-way valve temperature thermistor error 3-way valve temperature thermistor error Main CPU - sub CPU communication error Connected indoor unit error Indoor manual auto switch error Exessive high pressure protection on cooling Communication error (Main PCB Display PCB) Communication error (Main PCB Display PCB) 4-way valve error Trouble shooting If CO appears in the unit number display, there is a remote controller error. Refer to the installation instruction sheet included with the remote controller
43 2. ERROR CODE HISTORY DISPLAY Up to 16 memorized error codes may be displayed for the indoor unit connected to the remote controller. 1. Stop the air conditioner operation. 2. Press the SET TEMPERATURE buttons, simultaneously for 3 seconds or more to start the self-diagnosis. Error code Error history number SU MOTU WETH FR SA 3. Press the SET TEMPERATURE button to select the error history number. Lower Raise F E d c b A Press the SET TEMPERATURE buttons, simultaneously for 3 seconds or more or there is no key input for 60 seconds to stop the display
44 2-2 TROUBLE SHOOTING WITH ERROR CODE Trouble shooting 1 INDOOR UNIT Error Method: Communication Error (Indoor unit Remote control) Detective Actuators: Indoor unit controller PCB circuit Wired Remote Control Indicate or Display: Refer to error code table. Detective details: When the indoor unit cannot receive the signal from Wired Remote more than 10seconds after power ON, or the indoor unit cannot receive the signal more than 1minute during normal operation. Forecast of Cause: 1. Terminal connection abnormal 2. Wired Remote Control failure 3. Controller PCB failure Check Point 1 : Check the connection of terminal After turning off the power, check & correct the followings. Check the connection of terminal between remote control and Indoor unit, and check if there is a disconnection of the cable. Check Point 2 : Check Remote Control and Controller PCB Check Voltage at Connector of Remote Control of Controller PCB. (Power supply to Remote Control) >> If it is DC12V, Remote Control is failure. (Controller PCB is normal) >> Replace Remote Control >> If it is DC 0V, Controller PCB is failure. (Check Remote Control once again) >> Replace Controller PCB Upon correcting the removed connector or mis-wiring, reset the power
45 Trouble shooting 2 OUTDOOR UNIT Error Method: Communication Error (Serial Reverse Transfer Error) Indicate or Display: Refer to error code table. Detective Actuators: Outdoor Unit Main PCB Circuit Active Filter Module Detective details: When the indoor unit cannot receive the serial signal from Outdoor unit more than 10seconds. Forecast of Cause: 1. Connection failure 2. External cause 3. Main PCB failure 4. Active Filter Module failure Check Point 1-1 : Reset the power and operate Does Error indication show again? NO YES Check Point 2 : Check Connection Check any loose or removed connection line of Indoor unit and Outdoor unit. >> If there is an abnormal condition, correct it by referring to Installation Manual or Data & Technical Manual. Check connection between Outdoor Unit Main PCB and Filter PCB. (If there is loose connector or open cable) Check Point 1-2: Check external cause such as noise Check the complete insulation of the grounding. Check if there is any equipment that causes harmonic wave near the power cable (Neon light bulb or any electronic equipment which causes harmonic wave). Check Point 3 : Check the voltage of power supply Check the voltage of power supply >> Check if AC V appears at Outdoor Unit Terminal L - N. Check Point 4 : Check Serial Signal (Reverse Transfer Signal) Check Serial Signal (Reverse Transfer Signal) >> Check if Indicated value swings between AC70V and AC130V at Outdoor Unit Terminal N - 3. >> If it is abnormal, Check Active Filter Module. (PARTS INFORMATION 3) >>If Active Filter Module is abnormal, replace it. >>If Active Filter Module is normal, replace Main PCB. WHITE BLACK N L
46 Trouble shooting 3 INDOOR UNIT Error Method: Room Temperature Thermistor Error Detective Actuators: Indoor Unit Controller PCB Circuit Room Temperature Thermistor Indicate or Display: Refer to error code table. Detective details: When Room Temperature Thermistor open or short-circuit is detected at power ON. Forecast of Cause : 1. Connector connection failure 2.Thermistor failure 3. Controller PCB failure Check Point 1 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if thermistor cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Remove connector and check Thermistor resistance value Thermistor Characteristics (Approx. value) Temperature 0 C 5 C 10 C 15 C 20 C 25 C 30 C 35 C Resistance Value (k ) Temperature 40 C 45 C 50 C Resistance Value (k ) If Thermistor is either open or shorted, replace it and reset the power. Check Point 3 : Check voltage of Controller PCB (DC5.0V) Make sure circuit diagram of indoor unit and check terminal voltage at Thermistor (DC5.0V) If the voltage does not appear, replace Controller PCB
47 Trouble shooting 4 INDOOR INDOOR UNIT UNIT Error Method: Indoor Heat Exchanger Temperature Thermistor Error Detective Actuators: Indoor Unit Controller PCB Circuit Heat Exchanger Temperature Thermistor Indicate or Display: Refer to error code table. Detective details: When Heat Exchanger Temperature Thermistor open or short-circuit is detected at power ON. Forecast of Cause : 1. Connector connection failure 2.Thermistor failure 3. Controller PCB failure Check Point 1 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if thermistor cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Remove connector and check Thermistor resistance value Thermistor Characteristics (Approx. value) Temperature 0 C 5 C 10 C 15 C 20 C 25 C 30 C 35 C Resistance Value (k ) Temperature 40 C 45 C 50 C Resistance Value (k ) If Thermistor is either open or shorted, replace it and reset the power. Check Point 3 : Check voltage of Controller PCB (DC5.0V) Make sure circuit diagram of indoor unit and check terminal voltage at Thermistor (DC5.0V) If the voltage does not appear, replace Controller PCB
48 Trouble shooting 5 OUTDOOR UNIT Error Method: Outdoor Heat Exchanger Temperature Thermistor Error Detective Actuators: Outdoor Unit Main PCB Circuit Heat Exchanger Temperature Thermistor Indicate or Display: Refer to error code table. Detective details: When Heat Exchanger Temperature Thermistor open or short-circuit is detected at power ON or while running the compressor. Forecast of Cause : 1. Connector connection failure 2.Thermistor failure 3. Main PCB failure Check Point 1 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if thermistor cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Remove connector and check Thermistor resistance value Thermistor Characteristics (Approx. value) Temperature -10 C -5 C 0 C 5 C 10 C 15 C 20 C 25 C 30 C Resistance Value (k ) If Thermistor is either open or shorted, replace it and reset the power. Check Point 3 : Check voltage of Main PCB (DC5.0V) Make sure circuit diagram of outdoor unit and check terminal voltage at Thermistor (DC5.0V) DC BLACK BROWN BLUE BLACK BROWN THERMISTOR (HEAT SINK) THERMISTOR (COMPRESSOR) THERMISTOR (OUTDOOR) THERMISTOR (PIPE) THERMISTOR (DISCHARGE) CN25 CN26 CN23 CN22 CN21 If the voltage does not appear, replace Main PCB
49 Trouble shooting 6 INDOOR UNIT Error Method: Water Drain Abnormal Detective Actuators: Indoor Unit Controller PCB Circuit Float Switch Indicate or Display: Refer to error code table. Detective details: When Float Switch is ON for more than 3 minutes. Forecast of Cause : 1. Float Switch failure 2. Shorted connector/ wire 3. Controller PCB failure Check Point 1 : Check Float Switch Check operation of float switch. (any blocking by dust, etc.) Remove Float switch and check ON/OFF switching operation by using a meter. >>If Float switch is detective, replace it. ON OFF Check Point 2 : Check Connector (CN15) / Wire Check loose contact of CN15 /shorted wire (pinched wire). >>Replace Float switch if the wire is abnormal Check Point 3 : Replace Controller PCB If Check Point 1 & 2 do not improve the symptom, change Controller PCB
50 Trouble shooting 7 OUTDOOR UNIT Error Method: INDOOR UNIT Outdoor Temperature Thermistor Error Detective Actuators: Outdoor Unit Main PCB Circuit Outdoor Temperature Thermistor Indicate or Display: Refer to error code table. Detective details: When Outdoor Temperature Thermistor open or short-circuit is detected at power ON or while running the compressor. Forecast of Cause : 1. Connector connection failure 2.Thermistor failure 3. Main PCB failure Check Point 1 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if thermistor cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Remove connector and check Thermistor resistance value Thermistor Characteristics (Approx. value) Temperature -20 C -10 C -5 C 0 C 5 C 10 C 15 C 20 C Resistance Value (k ) Temperature 30 C 40 C 50 C 60 C 70 C Resistance Value (k ) If Thermistor is either open or shorted, replace it and reset the power. Check Point 3 : Check voltage of Main PCB (DC5.0V) Make sure circuit diagram of outdoor unit and check terminal voltage at Thermistor (DC5.0V) BLACK BROWN BLUE BLACK BROWN THERMISTOR (HEAT SINK) THERMISTOR (COMPRESSOR) THERMISTOR (OUTDOOR) THERMISTOR (PIPE) THERMISTOR (DISCHARGE) CN25 CN26 CN23 CN22 CN21 If the voltage does not appear, replace Main PCB
51 Trouble shooting 8 INDOOR OUTDOOR UNIT UNIT Error Method: Outdoor Discharge Pipe Temperature Thermistor Error Detective Actuators: Outdoor Unit Main PCB Circuit Discharge Pipe Temperature Thermistor Indicate or Display: Refer to error code table. Detective details: When Discharge Pipe Temperature Thermistor open or short-circuit is detected at power ON or while running the compressor. Forecast of Cause : 1. Connector connection failure 2.Thermistor failure 3. Main PCB failure Check Point 1 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if thermistor cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Remove connector and check Thermistor resistance value Thermistor Characteristics (Approx. value) Temperature 0 C 5 C 10 C 15 C 20 C 30 C 40 C 50 C 60 C Resistance Value (k ) Temperature 70 C 80 C 90 C 100 C 120 C 140 C 160 C 180 C Resistance Value (k ) If Thermistor is either open or shorted, replace it and reset the power. Check Point 3 : Check voltage of Main PCB (DC5.0V) Make sure circuit diagram of outdoor unit and check terminal voltage at Thermistor (DC5.0V) BLACK BROWN BLUE BLACK BROWN THERMISTOR (HEAT SINK) THERMISTOR (COMPRESSOR) THERMISTOR (OUTDOOR) THERMISTOR (PIPE) THERMISTOR (DISCHARGE) CN25 CN26 CN23 CN22 CN21 If the voltage does not appear, replace Main PCB
52 Trouble shooting 9 INDOOR UNIT Error Method: Indoor EEPROM abnormal (Model No.) Indicate or or Display: Refer to error code table. Detective Actuators: Indoor Unit Controller PCB circuit Detective details: When the model information being read from EEPROM has an apparent error. Forecast of Cause: 1. External cause 2. Defective connection of electric components 3. Controller PCB failure Check Point 1-1 : Reset Power Supply and operate Does Error indication show again? NO YES Check Point 2 : Check Indoor Unit electric components Check all connectors. (loose connector or incorrect wiring) Check any shortage or corrosion on PCB. Check Point 3 : Replace Controller PCB Change Controller PCB. Check Point 1-2 : Check external cause at Indoor and Outdoor (Voltage drop or Noise) Instant drop : Check if there is a large load electric apparatus in the same circuit. Momentary power failure : Check if there is a defective contact or leak current in the power supply circuit. Noise : Check if there is any equipment causing harmonic wave near electric line.(neon bulb or electric equipment that may cause harmonic wave) Check the complete insulation of grounding. Note : EEPROM EEPROM(Electronically Erasable and Programmable Read Only Memory) is a nonvolatile memory which keeps memorized information even if power is turned off. It can change the contents electronically. To change the contents, it uses higher voltage than normal, and it can not change a partial contents. (Rewriting shall be done upon erasing the all contents.) There is a limit in a number of rewriting
53 Trouble shooting 10 INDOOR UNIT Error Method: Indoor Fan Motor abnormal Indicate or Display: Refer to error code table. Detective Actuators: Indoor Unit Controller PCB Circuit Indoor Fan Motor Detective details: When the condition that actual frequency of Indoor Fan is below 1/3 of target frequency is continued more than 56 seconds. Or the condition of fan speed is 0rpm is continued more than 56 seconds. Forecast of Cause: 1. Fan rotation failure 2. Motor protection by surrounding temperature rise 3. Control PCB failure Check Point 1 : Check rotation of Fan Rotate the fan by hand when operation is off. (Check if fan is caught, dropped off or locked motor) >>If Fan or Bearing is abnormal, replace it. Check Point 2 : Check ambient temp. around motor Check excessively high temperature around the motor. (If there is any surrounding equipment that causes heat) >>Upon the temperature coming down, restart operation. Check Point 3 : Replace Controller PCB If Check Point 1,2 do not improve the symptom, change Controller PCB
54 Trouble shooting 11 INDOOR UNIT Error Method: Outdoor Communication Signal Error (Forward Transfer Signal Error) Detective Actuators: Indoor Unit Controller PCB Circuit Indicate or or Display: Refer to error code table. Detective details: When the outdoor unit cannot receive the serial signal from Indoor unit more than 10seconds. Forecast of Cause: 1. Connection failure 2. External cause 3. Controller PCB failure Check Point 1-1 : Reset the power Does Error indication reappear? NO YES Check Point 2 : Check Connection Check any loose or removed connection line of Indoor unit and Outdoor unit. >> If there is an abnormal condition, correct it by referring to Installation Manual or Data & Technical Manual. Check connection between Indoor Unit Controller PCB and Filter PCB. (If there is loose connector or open cable) Check Point 1-2: Check external cause such as noise Check the complete insulation of the grounding. Check if there is any equipment that causes harmonic wave near the power cable (Neon light bulb or any electronic equipment which causes harmonic wave). Check Point 3 : Check the voltage of power supply Check the voltage of power supply >> Check if AC V appears at Outdoor Unit Terminal L - N. Check Point 4 : Check Serial Signal (Forward Transfer Signal) Check Serial Signal (Forward Transfer Signal) >> Check if Indicated value swings between AC70V and AC130V at Outdoor Unit Terminal N - 3. >> If it is abnormal, Controller PCB is failure. >> Replace Controller PCB WHITE BLACK N L
55 Trouble shooting 12 OUTDOOR UNIT Error Method: Compressor Temperature Thermistor Error Detective Actuators: Outdoor Unit Main PCB Circuit Compressor Temperature Thermistor Indicate or Display: Refer to error code table. Detective details: When Compressor Temperature Thermistor open or short-circuit is detected at power ON or while running the compressor. Forecast of Cause : 1. Connector connection failure 2. Thermistor failure 3. Main PCB failure Check Point 1 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if thermistor cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Remove connector and check Thermistor resistance value Thermistor Characteristics (Rough value) Temperature 0 C 5 C 10 C 15 C 20 C 30 C 40 C 50 C 60 C Resistance Value (k ) Temperature 70 C 80 C 90 C 100 C 120 C 140 C 160 C 180 C Resistance Value (k ) If Thermistor is either open or shorted, replace it and reset the power. Check Point 3 : Check voltage of Main PCB (DC5.0V) Make sure circuit diagram of outdoor unit and check terminal voltage at Thermistor (DC5.0V) BLACK BROWN BLUE BLACK BROWN THERMISTOR (HEAT SINK) THERMISTOR (COMPRESSOR) THERMISTOR (OUTDOOR) THERMISTOR (PIPE) THERMISTOR (DISCHARGE) CN25 CN26 CN23 CN22 CN21 If the voltage does not appear, replace Main PCB
56 Trouble shooting 13 INDOOR OUTDOOR UNIT UNIT Error Method: Pressure Switch Error Indicate or Display: Refer to error code table. Detective Actuators: Outdoor Unit Main PCB Circuit Pressure Switch Detective details: When pressure switch open is detected in 10 seconds after the power is turned on. Forecast of Cause : 1. Connector connection failure 2. Pressure Switch failure 3. Main PCB failure Check Point 1 : Reset Power Supply and operate Does abnormal LED indication show again? NO YES Check Point 32 : Check voltage of Main PCB (DC5.0V) Make sure circuit diagram of outdoor unit and check terminal voltage at Pressure Switch. (DC5.0V) CN RED RED PRESSURE SWITCH 1 CN RED RED PRESSURE SWITCH 2 If the voltage does not appear, replace Main PCB. Check Point 3 : Check Pressure Switch Check if connector is loose or cable is open. >> If no abnormal connection is found, replace Pressure Switch. After replacing Pressure Switch, check operating condition and pressure in operation. Check Point 4 : Check High Pressure Protection on cooling Check Excessive high pressure protection on cooling. (Refer to Trouble shooting 31) 02-23
57 Trouble shooting 14 OUTDOOR UNIT Error Method: IPM error Detective Actuators: Outdoor Unit Main PCB Circuit Compressor Indicate or Display: Refer to error code table. Detective details: When more than normal operating current to IPM in Main PCB flows, the compressor stops. After the compressor restarts, if the same operation is repeated within 40sec, the compressor stops again. If and repeats 5 times, the compressor stops permanently. Forecast of Cause : 1. Defective connection of electric components 2. Outdoor Fan Operation failure 3. Outdoor Heat Exchanger clogged 4. Compressor failure 5. Main PCB failure Check Point 1 : Check connections of Outdoor Unit Electrical Components Check if the terminal connection is loose. Check if connector is removed. Check erroneous connection. Check if cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Check Outdoor Fan, Heat Exchanger Is there anything obstructing the air distribution circuit? Is there any clogging of Outdoor Heat Exchanger? Is the Fan rotating by hand when operation is off? >> If the Fan Motor is locked, replace it. Check Outdoor Fan Motor. (Refer to Trouble shooting 18) >> If the Fan Motor is failure, replace it. Check Point 3 : Check Compressor Check Compressor. (PARTS INFORMATION 2) Check Point 4 : Replace Main PCB If Check Point 1, 2, 3 do not improve the symptom, change Main PCB
58 Trouble shooting 15 OUTDOOR UNIT Error Method: CT error Detective Actuators: Outdoor Unit Main PCB Circuit Outdoor Unit Filter PCB Circuit (Input current sensor unit) Indicate or Display: Refer to error code table. Detective details: When Input Current Sensor has detected lower than 0.5A while Inverter Compressor is operating at higher than 56Hz, after 1minute upon starting the Compressor. (Except during the defrost operation) Forecast of Cause : 1. Defective connection of electric components 2. External cause 3. Filter PCB failure 4. Main PCB failure Check Point 1-1 : Reset Power Supply and operate Does Error indication show again? NO YES Check Point 2 : Check connections of Outdoor Unit Electrical Components Check if the terminal connection is loose. Check if connector is removed. Check erroneous connection. Check if cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 1-2 : Check external cause at Indoor and Outdoor (Voltage drop or Noise) Instant drop : Check if there is a large load electric apparatus in the same circuit. Momentary power failure : Check if there is a defective contact or leak current in the power supply circuit. Noise : Check if there is any equipment causing harmonic wave near electric line.(neon bulb or electric equipment that may cause harmonic wave) Check the complete insulation of grounding. Check Point 3 : Check Filter PCB and Main PCB Check DC voltage of CN1 (between 2 (Brown) and 3 (Red)) on Filter PCB. >> After 40seconds upon starting the Compressor, If it is higher than 0.2V, Main PCB is failure. (Filter PCB is normal) >> Replace Main PCB >> If it is lower than 0.2V, Filter PCB is failure. >> Replace Filter PCB If it does not improve the symptom, change Main PCB
59 Trouble shooting 16 INDOOR OUTDOOR UNIT UNIT Error Method: Active Filter Module (AFM) error Detective Actuators: Outdoor Unit Main PCB Circuit Active Filter Module Indicate or Display: Refer to error code table. Detective details: When inverter input DC voltage is higher than 467V or lower than 237V. When a momentary power cut off occurred on low voltage. Forecast of Cause : 1. External cause 2. Connector connection failure 3. Active Filter Module failure. Main PCB failure Check Point 1 : Check external cause at Indoor and Outdoor (Voltage drop or Noise) Instant drop : Check if there is a large load electric apparatus in the same circuit. Momentary power failure : Check if there is a defective contact or leak current in the power supply circuit. Noise : Check if there is any equipment causing harmonic wave near electric line. (Neon bulb or electric equipment that may cause harmonic wave) Check the complete insulation of grounding. Check Point 2 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 3 : Check Active Filter Module Check Active Filter Module. (PARTS INFORMATION 3) >>If Active Filter Module is abnormal, replace it. Check Point 4 : Replace Main PCB If Check Point 1, 2 do not improve the symptom, change Main PCB
60 Trouble shooting 17 OUTDOOR UNIT Error Method: Compressor rotor location cannot detect (Permanent Stop) Detective Actuators: Outdoor Unit Main PCB Circuit Indicate or Display: Refer to error code table. Detective details: While running the compressor, if the detected rotor location is out of phase with actual rotor location more than 90 degrees, the compressor stops. After the compressor restarts, if the same operation is repeated within 40sec, the compressor stops again. If and repeats 5 times, the compressor stops permanently. Forecast of Cause : 1. Defective connection of electric components 2. Main PCB failure Check Point 1 : Check connection of around the Compressor components For Compressor Terminal, Main PCB Check if connector is removed. Check erroneous connection. Check if cable is open. (Refer to PARTS INFORMATION 2) >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Replace Main PCB If Check Point 1 do not improve the symptom, change Main PCB
61 Trouble shooting 18 OUTDOOR UNIT Error Method: Outdoor Unit Fan Motor Error Detective Actuators: Outdoor Unit Main PCB Circuit Outdoor Fan Motor Indicate or Display: Refer to error code table. Detective details: When outdoor fan rotation speed is less than 100rpm in 20 seconds after fan motor starts, fan motor stops. After fan motor restarts, if the same operation within 60sec is repeated 3 times in a row, compressor and fan motor stops. If and repeats 5 times in a row, compressor and fan motor stops permanently. Forecast of Cause: 1. Fan rotation failure 2. Motor protection by surrounding temperature rise 3. Main PCB failure Check Point 1 : Check rotation of Fan Rotate the fan by hand when operation is off. (Check if fan is caught, dropped off or locked motor) >>If Fan or Bearing is abnormal, replace it. Check Point 2 : Check ambient temp. around motor Check excessively high temperature around the motor. (If there is any surrounding equipment that causes heat) >>Upon the temperature coming down, restart operation. Check Point 3 : Check Output Voltage of Main PCB Check outdoor unit circuit diagram and the voltage. (Measure at Main PCB side connector) CN RED BLACK WHITE YELLOW BROWN FAN MOTOR FM Read wire Red - Black White - Black DC voltage V V If the voltage is not correct, replace Main PCB
62 Trouble shooting 19 OUTDOOR UNIT Error Method: Heat Sink Temperature Thermistor Error Detective Actuators: Outdoor Unit Main PCB Circuit Heat Sink Temperature Thermistor Indicate or Display: Refer to error code table. Detective details: When Heat Sink Temperature Thermistor open or short-circuit is detected at power ON or while running the compressor. Forecast of Cause : 1. Connector connection failure 2.Thermistor failure 3. Main PCB failure Check Point 1 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if thermistor cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Remove connector and check Thermistor resistance value Thermistor Characteristics (Approx. value) Temperature Resistance Value (k ) Temperature Resistance Value (k ) AO*18L/ 24L AO*30L AO*18L/ 24L AO*30L 0 C 5 C 10 C 15 C 20 C 30 C 40 C 50 C C 70 C 80 C 90 C 100 C 120 C If Thermistor is either open or shorted, replace it and reset the power. Check Point 3 : Check voltage of Main PCB (DC5.0V) Make sure circuit diagram of outdoor unit and check terminal voltage at Thermistor (DC5.0V) BLACK BROWN BLUE BLACK BROWN THERMISTOR (HEAT SINK) THERMISTOR (COMPRESSOR) THERMISTOR (OUTDOOR) THERMISTOR (PIPE) THERMISTOR (DISCHARGE) CN25 CN26 CN23 CN22 CN21 If the voltage does not appear, replace Main PCB
63 Trouble shooting 20 OUTDOOR UNIT Error Method: Compressor Start-up error (Permanent Stop) Detective Actuators: Outdoor Unit Main PCB Circuit Indicate or Display: Refer to error code table. Detective details: On start-up the compressor, when detected rotor position is out of phase with actual rotor position more than 90 degrees,the compressor stops. After the compressor restarts, if the same operation is repeated within 40sec, the compressor stops again. If and repeats 5 times, the compressor stops permanently. Forecast of Cause : 1. Defective connection of electric components 2. Main PCB failure Check Point 1 : Check connection of around the Compressor components For Compressor Terminal, Main PCB Check if connector is removed. Check erroneous connection. Check if cable is open. (Refer to PARTS INFORMATION 2) >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Replace Main PCB If Check Point 1 do not improve the symptom, replace Main PCB
64 Trouble shooting 21 OUTDOOR UNIT Error Method: 2-way valve Temperature Thermistor Error Indicate or Display: Refer to error code table. Detective Actuators: Outdoor Unit Main PCB Circuit 2-way valve Temperature Thermistor Detective details: When 2-way valve Temperature Thermistor open or short-circuit is detected at power ON or while running the compressor. Forecast of Cause : 1. Connector connection failure 2.Thermistor failure 3. Main PCB failure Check Point 1 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if thermistor cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Remove connector and check Thermistor resistance value Thermistor Characteristics (Approx. value) Temperature -10 C -5 C 0 C 5 C 10 C 15 C 20 C 30 C Resistance Value (k ) Temperature 40 C 50 C 60 C 70 C 80 C 90 C 100 C Resistance Value (k ) If Thermistor is either open or shorted, replace it and reset the power. Check Point 3 : Check voltage of Main PCB (DC5.0V) Make sure circuit diagram of outdoor unit and check terminal voltage at Thermistor (DC5.0V) CN39 CN40 BLACK 1 WHITE 3 WHITE 4 WHITE 5 WHITE 6 WHITE 7 WHITE 8 WHITE 9 BLACK 1 RED 2 RED 4 RED 5 RED 6 RED 7 RED 8 RED WHITE RED BLACK BLACK BLACK BLACK BLACK BLACK VALVE THERMISTOR A, B 2-WAY VALVE A 3-WAY VALVE A 2-WAY VALVE B 3-WAY VALVE B VALVE THERMISTOR C 2-WAY VALVE C 3-WAY VALVE C If the voltage does not appear, replace Main PCB
65 Trouble shooting 22 OUTDOOR UNIT Error Method: 3-way valve Temperature Thermistor Error Indicate or Display: Refer to error code table. Detective Actuators: Outdoor Unit Main PCB Circuit 3-way valve Temperature Thermistor Detective details: When 3-way valve Temperature Thermistor open or short-circuit is detected at power ON or while running the compressor. Forecast of Cause : 1. Connector connection failure 2.Thermistor failure 3. Main PCB failure Check Point 1 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if thermistor cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Remove connector and check Thermistor resistance value Thermistor Characteristics (Approx. value) Temperature -10 C -5 C 0 C 5 C 10 C 15 C 20 C 30 C Resistance Value (k ) Temperature 40 C 50 C 60 C 70 C 80 C 90 C 100 C Resistance Value (k ) If Thermistor is either open or shorted, replace it and reset the power. Check Point 3 : Check voltage of Main PCB (DC5.0V) Make sure circuit diagram of outdoor unit and check terminal voltage at Thermistor (DC5.0V) CN39 CN40 BLACK 1 WHITE 3 WHITE 4 WHITE 5 WHITE 6 WHITE 7 WHITE 8 WHITE 9 BLACK 1 RED 2 RED 4 RED 5 RED 6 RED 7 RED 8 RED WHITE RED BLACK BLACK BLACK BLACK BLACK BLACK VALVE THERMISTOR A, B 2-WAY VALVE A 3-WAY VALVE A 2-WAY VALVE B 3-WAY VALVE B VALVE THERMISTOR C 2-WAY VALVE C 3-WAY VALVE C If the voltage does not appear, replace Main PCB
66 Trouble shooting 23 OUTDOOR UNIT Error Method: INDOOR UNIT Connected Indoor unit error Indicate or Display: Refer to error code table. Detective Actuators: Outdoor Unit Main PCB Circuit Detective details: When the total capacity of the connected indoor units exceed the connectable range of the total capacity. Forecast of Cause : 1. The selection of connected indoor unit is incorrect 2.Main PCB failure Check Point 1 : Check the total capacity of indoor unit Check the total capacity of the connected indoor units. >>If abnormal condition is found, correct it by referring to Installation Manual or Data & Technical Manual. Check Point 2 : Replace Main PCB If Check Point 1 do not improve the symptom, change Main PCB. Trouble shooting 24 OUTDOOR UNIT Error Method: INDOOR UNIT Main CPU - Sub CPU communication error Detective Actuators: Outdoor Unit Main PCB Circuit Indicate or Display: Refer to error code table. Detective details: When it cannot receive an effective signal for 10sec between the Main CPU and Sub CPU in outdoor unit. Forecast of Cause : 1. Main PCB failure Check Point 1 : Replace Main PCB Change Main PCB
67 Trouble shooting 25 INDOOR UNIT Error Method: INDOOR UNIT Forced auto switch error Indicate or Display: Refer to error code table. Detective Actuators: Indoor Unit Controller PCB Circuit Forced auto switch Detective details: For AS*A09-18LACM When the Forced auto switch becomes ON for 10 consecutive seconds. For AG*F09-14LAC When the Forced auto switch becomes ON for 30 consecutive seconds. Forecast of Cause : 1. Forced auto switch failure 2.Controller PCB failure Check Point 1 : Check the Forced auto switch Check if Forced auto switch is kept pressed. Check ON/OFF switching operation by using a meter. >>If Forced auto switch is detective, replace it. Check Point 2 : Replace Controller PCB If Check Point 1 do not improve the symptom, change Controller PCB
68 Trouble shooting 26 INDOOR UNIT Error Method: INDOOR UNIT Power supply frequency detection error Detective Actuators: Indoor Unit Controller PCB Circuit Indicate or Display: Refer to error code table. Detective details: The power supply frequency cannot be recognized after 4sec of power ON. Forecast of Cause : 1. Connection failure 2. External cause 3. Controller PCB failure Check Point 1-1 : Reset the power and operate Does Error indication show again? NO YES Check Point 2 : Check Connection Check any loose or removed connection line of Indoor unit and Outdoor unit. >> If there is an abnormal condition, correct it by referring to Installation Manual or Data & Technical Manual. Check connection between Outdoor Unit Main PCB and Filter PCB. (If there is loose connector or open cable) Check Point 1-2: Check external cause such as noise Check the complete insulation of the grounding. Check if there is any equipment that causes harmonic wave near the power cable (Neon light bulb or any electronic equipment which causes harmonic wave). Check Point 3 : Check the voltage of power supply Check the voltage of power supply >> Check if AC V appears at Outdoor Unit Terminal L - N. Check Point 4 : Replace Controller PCB If Check Point 1 3 do not improve the symptom, change Controller PCB
69 Trouble shooting 27 OUTDOOR UNIT Error Method: Communication Error (Main PCB ---> Display PCB) Detective Actuators: Indoor Unit Main PCB Circuit Display PCB Indicate or or Display: Refer to error code table. Detective details: When the Display PCB cannot receive the signal from the Main PCB. Forecast of Cause: 1. Connection failure 2. External cause 3. Display PCB failure 4. Main PCB failure Check Point 1-1 : Reset the power and operate Does Error indication show again? NO YES Check Point 2 : Check Connection Check connection between Main PCB and Display PCB. (If there is loose connector or open cable) Check Point 1-2: Check external cause such as noise Check the complete insulation of the grounding. Check if there is any equipment that causes harmonic wave near the power cable (Neon light bulb or any electronic equipment which causes harmonic wave). Check Point 3 : Replace Display PCB >> If Check Point 1, 2 do not improve the symptom, change Display PCB. (If the symptom does not change, replace Main PCB.) 02-36
70 Trouble shooting 28 OUTDOOR UNIT Error Method: Communication Error (Main PCB <--- Display PCB) Detective Actuators: Indoor Unit Main PCB Circuit Display PCB Indicate or or Display: Refer to error code table. Detective details: When the Main PCB cannot receive the signal from the Display PCB. Forecast of Cause: 1. Connection failure 2. External cause 3. Display PCB failure 4. Main PCB failure Check Point 1-1 : Reset the power and operate Does Error indication show again? NO YES Check Point 2 : Check Connection Check connection between Main PCB and Display PCB. (If there is loose connector or open cable) Check Point 1-2: Check external cause such as noise Check the complete insulation of the grounding. Check if there is any equipment that causes harmonic wave near the power cable (Neon light bulb or any electronic equipment which causes harmonic wave). Check Point 3 : Replace Display PCB >> If Check Point 1, 2 do not improve the symptom, change Display PCB. (If the symptom does not change, replace Main PCB.) 02-37
71 Trouble shooting 29 OUTDOOR UNIT Error Method: CT error Detective Actuators: Outdoor Unit Main PCB Circuit Outdoor Unit Filter PCB Circuit (Input current sensor unit) Indicate or Display: Refer to error code table. Detective details: When Input Current Sensor has detected 0A, while Inverter Compressor is operating at higher than 60Hz, after 1minute upon starting the Compressor. (Except during the defrost operation) Forecast of Cause : 1. Defective connection of electric components 2. External cause 3. Filter PCB failure 4. Main PCB failure Check Point 1-1 : Reset Power Supply and operate Does Error indication show again? NO YES Check Point 2 : Check connections of Outdoor Unit Electrical Components Check if the terminal connection is loose. Check if connector is removed. Check erroneous connection. Check if cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 1-2 : Check external cause at Indoor and Outdoor (Voltage drop or Noise) Instant drop : Check if there is a large load electric apparatus in the same circuit. Momentary power failure : Check if there is a defective contact or leak current in the power supply circuit. Noise : Check if there is any equipment causing harmonic wave near electric line.(neon bulb or electric equipment that may cause harmonic wave) Check the complete insulation of grounding. Check Point 3 : Check Filter PCB and Main PCB Check DC voltage of CN1 (between 2 (Brown) and 3 (Red)) on Filter PCB. >> After 40seconds upon starting the Compressor, If it is higher than 0.2V, Main PCB is failure. (Filter PCB is normal) >> Replace Main PCB >> If it is lower than 0.2V, Filter PCB is failure. >> Replace Filter PCB If it does not improve the symptom, change Main PCB
72 Trouble shooting 30 INDOOR OUTDOOR UNIT UNIT Error Method: Discharge temperature error Indicate or Display: Refer to error code table. Detective Actuators: Outdoor Unit Main PCB Circuit Discharge Pipe Temperature Thermistor Detective details: When the discharge temperature becomes higher than 110 C, the compressor stops. Forecast of Cause : 1. Valve is close 2. EEV failure 3. Gas Leak, less 4. Discharge Thermistor failure 5. Outdoor Fan Operation failure 6. Outdoor Heat Exchanger clogged < Cooling mode > < Heating mode > Check Point 1 : Check if Gas Valve is open Check Point 1 : Check if LIquid Valve is open If it is not open, open it and check the operation. If it is not open, open it and check the operation. Check Point 2 : Check EEV and Strainer Check Point 2 : Check EEV and Strainer Are EEV and Strainer open? (Refer to PARTS INFORMATION 4) >>If EEV or Strainer is defective, replace it. Are EEV and Strainer open? (Refer to PARTS INFORMATION 4) >>If EEV or Strainer is defective, replace it. MPa MPa Check Point 3 : Check if gas leak or less gas Measure Gas pressure, if there is a leak, correct it. >>If recharging refrigerant, make sure to perform vacuuming and recharge the specified amount. Check Point 4 : Check Discharge Thermistor Isn t it fallen off the holder? Is there a cable pinched? >> Check characteristics of thermistor (Refer to Trouble shooting 8), If defective, replace the thermistor Check Point 5 : Check Outdoor FAN, Heat Exchanger Is there anything obstructing the air distribution circuit? Is there any clogging of Outdoor Heat Exchanger? Is the Fan rotating? (Check by hand and if it is locked, replace the motor) Check Outdoor Fan Motor. >>If the Fan Motor is defective, replace it
73 Trouble shooting 31 OUTDOOR UNIT Error Method: Excessive high pressure protection on cooling Detective Actuators: Outdoor Unit Main PCB Circuit Outdoor Fan Motor Heat Exchanger Temp. Thermistor Outdoor unit Electronic Expansion Valve Indicate or Display: Refer to error code table. Detective details: Excessive high pressure protection on cooling mode has been activated. Forecast of Cause : 1. Defective connection of electric components 2. Outdoor Fan Operation failure 3. Outdoor Heat Exchanger clogged 4. Thermistor failure 5. EEV failure 6. Main PCB failure Check Point 1 : Check connections of Outdoor Unit Electrical Components Check if the terminal connection is loose. Check if connector is removed. Check erroneous connection. Check if cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Check Outdoor Fan, Heat Exchanger Is there anything obstructing the air distribution circuit? Is there any clogging of Outdoor Heat Exchanger? Is the Fan rotating by hand when operation is off? >> If the Fan Motor is locked, replace it. Check Point 3 : Check Outdoor Fan Check Outdoor Fan Motor. (Refer to Trouble shooting 18) >> If the Fan Motor is failure, replace it. Check Point 4 : Check Thermistor Check Thermistor. (Refer to Trouble shooting 5) >> If the Thermistor is failure, replace it. Check Point 5 : Check Electronic Expansion Valve Check EEV. (PARTS INFORMATION 4) Check Point 6 : Replace Main PCB If Check Point 1 5 do not improve the symptom, change Main PCB
74 Trouble shooting 32 OUTDOOR UNIT Error Method: 4-way valve error Detective Actuators: Outdoor Unit Main PCB Circuit Discharge Temperature Thermistor Outdoor Temperature Thermistor 2/3 way valve thermistor 4-way valve Indicate or Display: Refer to error code table. Detective details: When the following condition is detected even only one time between 6min. - 15min. after compressor starts, compressor stops. Cooling operation Discharge temp. > = 50degC and Outdoor temp. = >15degC and Minimum temp. of 2/3 way valve thermistor > = Outdoor temp.+5degc Heating operation Discharge temp. > = 50degC and Outdoor temp. <15degC = and Maximum temp. of 2/3 way valve thermistor < = Outdoor temp.+5degc If the same operation wiyhin 60sec is repeated 3 times, the compressor stops permanently. Forecast of Cause : 1. Connector connection failure 2. Thermistor failure 3. Coil failure 4. 4-way valve failure 5. Main PCB failure Check Point 1 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if thermistor cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 2 : Check thermistor Isn t it fallen off the holder? Is there a cable pinched? >> Check characteristics of thermistor, If defective, replace the thermistor Check Point 3 : Check the solenoid coil and 4-way valve [ Solenoid coil ] Remove CN30 from PCB and check the resistance value of coil. Resistance value is about 1.4k >>If it is Open or abnormal resistance value, replace Solenoid Coil. [ 4-way valve ] Check each piping temperature, and the location of the valve by the temperature difference. >>If the value location is not proper, replace 4-way valve. Check Point 4 : Replace Main PCB If Check Point 1-3 do not improve the symptom, replace Main PCB
75 Trouble shooting 33 INDOOR OUTDOOR UNIT UNIT Error Method: Compressor temperature error Indicate or Display: Refer to error code table. Detective Actuators: Outdoor Unit Main PCB Circuit Compressor Temperature Thermistor Detective details: When the compressor temperature becomes higher than 110 C, the compressor stops. Forecast of Cause : 1. Valve is close 2. EEV failure 3. Gas Leak, less 4. Compressor Thermistor failure 5. Outdoor Fan Operation failure 6. Outdoor Heat Exchanger clogged < Cooling mode > < Heating mode > Check Point 1 : Check if Gas Valve is open Check Point 1 : Check if LIquid Valve is open If it is not open, open it and check the operation. If it is not open, open it and check the operation. Check Point 2 : Check EEV and Strainer Check Point 2 : Check EEV and Strainer Are EEV and Strainer open? (Refer to PARTS INFORMATION 4) >>If EEV or Strainer is defective, replace it. Are EEV and Strainer open? (Refer to PARTS INFORMATION 4) >>If EEV or Strainer is defective, replace it. MPa MPa Check Point 3 : Check if gas leak or less gas Measure Gas pressure, if there is a leak, correct it. >>If recharging refrigerant, make sure to perform vacuuming and recharge the specified amount. Check Point 4 : Check Compressor Thermistor Isn t it fallen off the holder? Is there a cable pinched? >> Check characteristics of thermistor (Refer to Trouble shooting 12), If defective, replace the thermistor Check Point 5 : Check Outdoor FAN, Heat Exchanger Is there anything obstructing the air distribution circuit? Is there any clogging of Outdoor Heat Exchanger? Is the Fan rotating? (Check by hand and if it is locked, replace the motor) Check Outdoor Fan Motor. >>If the Fan Motor is defective, replace it
76 Trouble shooting 34 INDOOR UNIT Error Method: INDOOR UNIT VDD permanence stop protection (Electric air clean) Detective Actuators: Electric air clean unit Indoor Unit Controller PCB Circuit Indicate or Display: Refer to error code table. Detective details: When the air cleanness monitor trial protection operates 4 times. Forecast of Cause : 1. Electric air clean unit failure 2. Controller PCB failure Check Point 1 : Check the Electric air clean unit Check the front panel is closed. Check the Micro switch in Electric air clean unit. (Check ON/OFF switching operation by using a meter.) >>If Micro switch is detective, replace Electric air clean unit. Check Point 2 : Replace Controller PCB If Check Point 1 do not improve the symptom, change Controller PCB. Trouble shooting 35 INDOOR UNIT Error Method: INDOOR UNIT Reverse-VDD permanence stop protection (Electric air clean power supply circuit abnormal) Detective Actuators: Electric air clean unit Indoor Unit Controller PCB Circuit Indicate or Display: Refer to error code table. Detective details: The air clean operation signal was detected for 1 minute at the time of air clean mode OFF. Forecast of Cause : 1. Electric air clean unit failure 2. Controller PCB failure Check Point 1 : Replace Electric air clean unit Change Electric air clean unit. Check Point 2 : Replace Controller PCB If Check Point 1 do not improve the symptom, change Controller PCB
77 Trouble shooting 36 INDOOR OUTDOOR UNIT UNIT Error Method: Active Filter Module (AFM) error Detective Actuators: Outdoor Unit Main PCB Circuit Active Filter Module Indicate or Display: Refer to error code table. Detective details: When inverter input DC voltage is higher than 467V or lower than 237V. When a momentary power cut off occurred on low voltage. Forecast of Cause : 1. External cause 2. Connector connection failure 3. Active Filter Module failure 4. Main PCB failure Check Point 1 : Check external cause at Indoor and Outdoor (Voltage drop or Noise) Instant drop : Check if there is a large load electric apparatus in the same circuit. Momentary power failure : Check if there is a defective contact or leak current in the power supply circuit. Noise : Check if there is any equipment causing harmonic wave near electric line. (Neon bulb or electric equipment that may cause harmonic wave) Check the complete insulation of grounding. Check Point 2 : Check connection of Connector Check if connector is removed. Check erroneous connection. Check if cable is open. >>Upon correcting the removed connector or mis-wiring, reset the power. Check Point 3 : Check Active Filter Module Check Active Filter Module. (PARTS INFORMATION 3) >>If Active Filter Module is abnormal, replace it. Check Point 4 : Replace Main PCB If Check Point 1 3 do not improve the symptom, change Main PCB
78 Trouble shooting 38 OUTDOOR UNIT Error Method: INDOOR UNIT Main relay welded error Indicate or Display: Refer to error code table. Detective Actuators: Outdoor Unit Main PCB Circuit Main relay Detective details: When the signal from the outdoor unit is input after 2min.20sec. from the time of operation stop under the Main relay is OFF condition. Forecast of Cause : 1. Main relay 2. Main PCB failure Check Point 1 : Replace Main PCB Change Main PCB
79 Trouble shooting 39 INDOOR UNIT Error Method: INDOOR UNIT Damper error (Upper & Lower air flow) (Upper air flow) Indicate or Display: Refer to error code table. Detective Actuators: Indoor unit Controller PCB Circuit Limit switch Damper Detective details: When damper opening recovery operation repeats 6 times. Forecast of Cause : 1. Limit switch failure 2. Shorted connector/ wire 3. Damper faulure 4. Controller PCB failure Check Point 1 : Check Limit switch Check operation of limit switch. (any blocking by dust, etc.) Remove Limit switch and check ON/OFF switching operation by using a meter. >>If Limit switch is detective, replace it. Check Point 2 : Check Connector (CN18) / Wire Check loose contact of CN18 /shorted wire (pinched wire). >>Replace Limit switch if the wire is abnormal Check Point 23 : Check Damper Check the obstruction of damper movement. Check the damper movement. >>Replace Damper if the damper is abnormal Check Point 4 : Replace Controller PCB If Check Point 1 3 do not improve the symptom, change Controller PCB
80 Trouble shooting 40 INDOOR UNIT Error Method: INDOOR UNIT Damper error Indicate or Display: Refer to error code table. Detective Actuators: Indoor unit Controller PCB Circuit Limit switch Detective details: When close detecting sw and open detecting sw operates simultaneously. Forecast of Cause : 1. Limit switch failure 2. Shorted connector/ wire 3. Controller PCB failure Check Point 1 : Check Limit switch Check operation of limit switch. (any blocking by dust, etc.) Remove Limit switch and check ON/OFF switching operation by using a meter. >>If Limit switch is detective, replace it. Check Point 2 : Check Connector (CN18) / Wire Check loose contact of CN18 /shorted wire (pinched wire). >>Replace Limit switch if the wire is abnormal Check Point 3 : Replace Controller PCB If Check Point 1 & 2 do not improve the symptom, change Controller PCB
81 2-3 TROUBLE SHOOTING WITH NO ERROR CODE Trouble shooting 41 Indoor Unit - No Power Forecast of Cause: 1. Power Supply failure 2. External cause 3. Electrical Components defective Check Point 1 : Check Installation Condition Isn t the breaker down? Check loose or removed connection cable. >>If abnormal condition is found, correct it by referring to Installation Manual or Data & Technical Manual. Check Point 2 : Check external cause at Indoor and Outdoor (Voltage drop or Noise) Instant drop Check if there is a large load electric apparatus in the same circuit. Momentary power failure Check if there is a defective contact or leak current in the power supply circuit. Noise Check if there is any equipment causing harmonic wave near electric line. (Neon bulb or electric equipment that may cause harmonic wave) Check the complete insulation of grounding. Check Point 3 : Check Electrical Components Check Voltage of power supply. >> Check AC V appears at Indoor Unit Terminal L - N (Power Supply). NO YES Check Varistor (VA101, VA102) in Filter PCB. >> If Varistor is defective, there is a possibility of an abnormal power supply. Check the correct power supply and replace Varistor. If the symptom does not change by above Check3, replace Filter PCB
82 Trouble shooting 42 Outdoor Unit - No Power Forecast of Cause: 1. Power Supply failure 2. External cause 3. Electrical Components defective Check Point 1 : Check Installation Condition Isn t the breaker down? Check loose or removed connection cable. >>If abnormal condition is found, correct it by referring to Installation Manual or Data & Technical Manual. Check Point 2 : Check external cause at Indoor and Outdoor (Voltage drop or Noise) Instant drop Check if there is a large load electric apparatus in the same circuit. Momentary power failure Check if there is a defective contact or leak current in the power supply circuit. Noise Check if there is any equipment causing harmonic wave near electric line. (Neon bulb or electric equipment that may cause harmonic wave) Check the complete insulation of grounding. Check Point 3 : Check Electrical Components Check the voltage of power supply. >> Check if AC V appears at Outdoor Unit Terminal L - N. NO YES Check Fuse (F2, F4) in Main PCB. >> If Fuse is open, check loose terminal or removed connector (CN1), and replace Fuse. Check Varistor in Main PCB (VA103). >> If Varistor is defective, there is a possibility of an abnormal power supply. Check the correct power supply and replace Varistor. Upon checking the normal power supply, replace Varistor. YES Check Active Filter Module. (PARTS INFORMATION 3) >>If Active Filter Module is abnormal, replace it. If the symptom does not change by above Check 3, replace Main PCB
83 Trouble shooting 43 No Operation (Power is ON) Forecast of Cause: 1. Setting/ Connection failure 2. External cause 3. Electrical Component defective Check Point 1 : Check indoor and outdoor installation condition Indoor Unit - Check incorrect wiring between Indoor Unit - Remote Control, or terminals between Indoor Units. Or, check if there is an open cable connection. Are these Indoor Unit, Outdoor Unit, and Remote Control suitable model numbers to connect? >> If there is some abnormal condition, correct it by referring to Installation manual and Data & Technical Manual. Turn off Power and check/ correct followings. Is there loose or removed communication line of Indoor Unit and Outdoor Unit? Check Point 2 : Check external cause at Indoor and Outdoor (Voltage drop or Noise) Instant drop Check if there is a large load electric apparatus in the same circuit. Momentary power failure Check if there is a defective contact or leak current in the power supply circuit. Noise Check if there is any equipment causing harmonic wave near electric line. (Neon bulb or electric equipment that may cause harmonic wave) Check the complete insulation of grounding. Check Point 3 : Check Electrical Components at Indoor and Outdoor Check Voltage at CN17 of Controller PCB. (Power supply to Remote Control) >> If it is DC12V, Remote Control is failure. (Controller PCB is normal) >> Replace Remote Control >> If it is DC 0V, Controller PCB is failure. (Check Remote Control once again) >> Replace Controller PCB >> If the symptom does not change by above Check 1, 2, 3, replace Main PCB of Outdoor unit
84 Trouble shooting 44 No Cooling / No Heating Forecast of Cause: 1. Indoor Unit error 2. Outdoor Unit error 3. Effect by Surrounding environment 4. Connection Pipe / Connection Wire failure 5. Refrigeration cycle failure Check Point 1 : Check Indoor Unit Does Indoor Unit FAN run on HIGH FAN? Is Air Filter dirty? Is Heat Exchanger clogged? Check if Energy save function is operated. Check Point 2 : Check Outdoor Unit Operation Check if Outdoor Unit is operating (If not, refer to Trouble shooting 42) Check any objects that obstruct the air flow route. Check clogged Heat Exchanger. Is the Valve open? Check Point 3 : Check Site Condition Is capacity of Indoor Unit fitted to Room size? Any windows open? Or direct sunlight? Attention Strainer normally does not have temperature difference between inlet and outlet as shown in, but if there is a difference like shown in, there is a possibility of inside clogged. In this case, replace Strainer. Check Point 4 : Check Indoor/ Outdoor Installation Condition Pipe (In) Pipe (Out) Check connection pipe (specified pipe length & Pipe diameter?) Check any loose or removed communication line. >> If there is an abnormal condition, correct it by referring to Installation Manual or Data & Technical Manual. MPa MPa Pipe (In) Pipe (Out) Check Point 5 : Check Refrigeration Cycle Check if Strainer is clogged (Refer to the figure at right). Measure Gas Pressure and if there is a leakage, correct it. >> When recharging the refrigerant, make sure to perform vacuuming, and recharge the specified amount. Check EEV (PARTS INFORMATION 4) Check Compressor (PARTS INFORMATION 1,2) 02-51
85 Trouble shooting 45 Forecast of Cause : Abnormal Noise 1. Abnormal installation(indoor/ Outdoor) 2. Fan failure(indoor/ Outdoor) 3. Compressor failure (Outdoor) Diagnosis method when Abnormal Noise is occurred Abnormal noise is coming from Indoor Unit. (Check and correct followings) Abnormal noise is coming from Outdoor Unit. (Check and correct followings) Is Main Unit installed in stable condition? Is the installation of Air suction grille and front panel normal? Is Fan broken or deformed? Is the screw of Fan loose? Is there any object which obstruct the Fan rotation? Is Main Unit installed in stable condition? Is Fan Guard installed normally? Is Fan broken or deformed? Is the screw of Fan loose? Is there any object which obstruct the Fan rotation? Check if vibration noise by loose bolt or contact noise of piping is happening. Is Compressor locked? >> Check Compressor (PARTS INFORMATION 1,2) Trouble shooting 46 Water Leaking Forecast of Cause: 1. Erroneous installation 2. Drain hose failure 3. Float Switch failure Diagnosis method when water leak occurs Diagnosis method when water is spitting out. Is Main Unit installed in stable condition? Is Main Unit broken or deformed at the time of transportation or maintenance? Is Drain Hose connection loose? Is there a trap in Drain Hose? Is Drain Hose clogged? Is the filter clogged? Check Gas Pressure and correct it if there was a gas leak. MPa MPa Is Fan rotating? >> Check Fan Motor (PARTS INFORMATION 5) Is Float Switch defective? >> Check Float Switch (Refer to Trouble Shooting 6) 02-52
86 2-4 SERVICE PARTS INFORMATION SERVICE PARTS INFORMATION 1 Compressor Diagnosis method of Compressor ( If Outdoor Unit LED displays Error, refer to Trouble shooting ) Does not start up Stops soon after starting up Abnormal noise Is there open or loose connection cable? Is there open or loose connection cable? Check if vibration noise by loose bolt or contact noise of piping is happening. Check Filter PCB, Main PCB, connection of Compressor,and winding resistance. (Refer to the next page). >> If there is no failure, the defect of Compressor is considered (Locked compressor due to clogged dirt or less oil) Is Gas Pipe Valve open? (Low Pressure is too low) Check if Refrigerant is leaking. (Recharge Refrigerant) MPa MPa Defective Compressor can be considered. (due to inside dirt clogging or broken component) Replace Compressor Check if Strainer is clogged. (PARTS INFORMATION 4) Replace Compressor Check Filter PCB, Main PCB, connection of Compressor,and winding resistance. (Refer to the next page). >> If there is no failure, the defect of Compressor can be considered. (Compression part broken or valve defective.) Replace Compressor 02-53
87 SERVICE PARTS INFORMATION 2 Inverter Compressor Check Point 1 : Check Connection Check terminal connection of Compressor (loose or incorrect wiring) Check connection of Main PCB (Loose or incorrect wiring) Terminal cover opened C (BLACK) S (WHITE) R (RED) MAIN PCB WHITE RED W305 W304 W303 BLACK Compressor Check Point 2 : Check Winding Resistance Check winding resistance of each terminal If the resistance value is 0 or infinite, replace Compressor. C Resistance Value : 0.97 ( at 20 C ) R S Check Point 3 : Replace Main PCB If the symptom does not change with above Check 1, 2, replace Main PCB
88 SERVICE PARTS INFORMATION 3 Active Filter Module Check Point 1 : Check Open or Short-circuit and Diode (D1) Remove connector, check the open or short-circuit and the diode in the module L1 L2 Check the open or short-circuit (+) D1 P Tester(+) Terminal Tester(-) Resistance value (+) ( ) 360k +- 20% ( ) Power factor control N1 N2 Io ( ) P L1 N1 (+) L2 720k M / (Ref. value 1) +- 20% 761k (Ref. value 2) P N1 360k +- 20% L1,L2 L2 Control Box N2 1.65M / (Ref. value 1) 1.14M (Ref. value 2) Check the diode Terminal Tester(+) Tester(-) L2 P P L2 Resistance value 1.32M / (Ref. value 1) 1.01M / (Ref. value 1) 663k (Ref. value 2) 762k (Ref. value 2) Ref. value 1 Specifications for Multimeter Manufacturer : FLUKE Model name : FLUKE11 Power source : DC9V. Ref. value 2 Specifications for Multimeter Manufacturer : Sanwa Model name : PM3 Power source : DC3V. If it is abnormal,replace ACTIVE FILTER MODULE Check Point 2 : Check the Output DC voltage (between P and N1) Check the Output DC voltage (between P and N1) of compressor stopping and operating. >> If the output voltage of compressor operating is less than the output voltage of compressor stopping, Active Filter Module is detective. >> Replace Active Filter Module 02-55
89 SERVICE PARTS INFORMATION 4 Outdoor unit Electronic Expansion Valve ( EEV ) Check Point 1 : Check Connections Check connection of connector ( Loose connector or open cable ) CN27 RED 1 BROWN 2 BLUE 3 ORANGE 4 YELLOW 5 WHITE 6 EXPANSION VALVE COIL A E V CN50 CN BLACK WHITE WHITE WHITE WHITE WHITE BLACK 1 GREEN 3 GREEN 4 GREEN 5 GREEN 6 GREEN WHITE GREEN RED BROWN BLUE ORANGE YELLOW WHITE RED BROWN BLUE ORANGE YELLOW WHITE EXPANSION VALVE COIL B E V EXPANSION VALVE COIL C E V Check Point 2 : Check Coil of EEV Remove connector, check each winding resistance of Coil. Check Point 3 : Check Voltage from Main PCB. Remove Connector and check Voltage (DC12V) If it does not appear, replace Main PCB. DC Read wire White - Red Yellow - Brown Orange - Red Blue - Brown Resistance value 46 4 at 20 C Check Point 4 : Check Noise at start up Turn on Power and check operation noise. If an abnormal noise does not show, replace Main PCB. If Resistance value is abnormal, replace EEV
90 Check Point 5 : Check Opening and Closing Operation of Valve When Valve is closed, it has a temp. difference between Inlet and Outlet. CLOSE Example : Hot Gas If it is open, it has no temp. difference between Inlet and Outlet. OPEN Example : Hot Gas Pipe (In) Hi TEMP. Pipe (In) Hi TEMP. Pipe (Out) Normal TEMP. Pipe (Out) Hi TEMP. Check Point 6 : Check Strainer Strainer normally does not have temperature difference between inlet and outlet as shown in, but if there is a difference as shown in, there is a possibility of inside clogged. In this case, replace Strainer. Pipe (In) Pipe (Out) Pipe (In) Pipe (Out) 02-57
91 SERVICE PARTS INFORMATION 5 Indoor Unit Fan Motor Check Point : AB*14/ 18LBAJ Check each winding resistance of the motor If Resistance value is abnormal, replace motor. Thermal protector 140 C Pr BLUE VIOLET PINK RED BLACK WHITE (AC) AB*14LBAJ Read Wire White Red Red Black Red Pink Pink Violet Violet Blue AB*18LBAJ Resistance value 445 8% 346 8% % % 124 8% at 20 C Read Wire Resistance value White Red 291 8% Red Red Black Pink 204 8% % Pink Violet % Violet Blue 182 8% at 20 C Check Point : AR*9LUAB/ 12/ 14/ 18LUAD Check each winding resistance of the motor If Resistance value is abnormal, replace motor. BLUE VIOLET Thermal protector 150 C Pr PINK RED BLACK (AC) WHITE AR*9LUAB Read Wire White Red Red Black Red Pink Pink Violet Violet Blue Resistance value 367 8% 145 8% % % 160 8% at 20 C AR*12/ 14/ 18LUAD Read Wire Resistance value White Red % Red Black 152 8% Red Pink % Pink Violet % Violet Blue 222 8% at 20 C 02-58
92 Check Point : AU*12/ 14/ 18LBAB Check each winding resistance of the motor If Resistance value is abnormal, replace motor. BLACK YELLOW Thermal protector 140 C AU*12/ 14LBAB Red Read Wire White Blue Pink Violet Red Black Pink Violet Blue Pr BLUE VIOLET PINK RED WHITE Resistance value 427 8% 191 8% % % 191 8% at 20 C (AC) AU*18LBAB Read Wire White Red Blue Black Red Pink Pink Violet Violet Blue Resistance value 431 8% % % % % at 20 C Check Point : AS*7/ 9/ 12LMACW Check each winding resistance of the motor If Resistance value is abnormal, replace motor. Thermal protector Pr WHITE YELLOW (AC) Read Wire Black Yellow Resistance value 138 8% BLACK White Yellow 136 8% at 20 C 02-59
93 R410A Universal Floor / Ceiling Duct / Cassette Wall Mounted / Floor type INVERTER (MULTI ) 3. REPLACEMENT PARTS
94 3. REPLACEMENT PARTS TOP PANEL SUB ASSY MOTOR BRACKET SUB ASSY MOTOR. DC BRUSHLESS PROPELLER FAN ASSY CONDENSER A ASSY NET S PROTECTIVE RIGHT PANEL SUB ASSY GRIP FRONT PANEL SUB ASSY CAP FOOT BASE ASSY FAN GUARD VALVE COVER SUB ASSY SERVICE PANEL SUB ASSY 03-01
95 PRESSURE SWITCH B PRESSURE SWITCH A SOLENOID THERMO HOLDER SEPARATE WALL SUB ASSY RECEIVER TANK ASSY WATER SEAL PLATE Connector : RED COIL, CHE VALVE PLATE A ASSY THERMISTOR (VALVE C) 4-WAY VALVE ASSY ACCUMULATOR ASSY EXPANSION VALVE 3-WAY VALVE ASSY(3/8") 2-WAY VALVE ASSY 3-WAY VALVE ASSY(1/2") Connector : WHITE THERMISTOR (VALVE A,B) THERMISTOR HOLDER COMPRESSOR ASSY COMPRESSOR COVER C RUBBER CUSHION (FOR COMP) COMPRESSOR PLATE ASSY COIL (EXPANSION VALVE C) COIL (EXPANSION VALVE B) COIL (EXPANSION VALVE A) COMPRESSOR COVER B COMPRESSOR COVER A 03-02
96 INVERTER BOX COVER CONTROLLER PCB ASSY POWER SUPPLY PCB ASSY HOLDER(THERMO) INVERTER BOX C ACTPM INVERTER BOX A FUSE HOLDER (SMALL) FUSE HOLDER (BIG) INVERTER BOX DUCT INVERTER BOX B ASSY HEAT SINK A TERMINAL 6P TERMINAL 3P FUSE (SMALL) FUSE(BIG) FUSE HOLDER (BIG) TERMINAL 2P Connector : BLACK GREEN BLUE RED YELLOW INVERTER BOX D WIRE (PRESSURE SW) Connector : RED WHITE WIRE (PRESSURE SW) THERMISTOR (HEAT SINK TEMP.) THERMISTOR (COMPRESSOR TEMP.) THERMISTOR (OUTDOOR TEMP.) THERMISTOR (DISCHARGE TEMP.) THERMISTOR (HEAT EXCHANGER) 03-03
97 1116,Suenaga,Takatsu-ku,Kawasaki ,Japan May Printed in Japan
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