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1 SOLAR HEATING SYSTEMS

2 // 2 Orkli is one of the main European manufacturers of components for household appliances and innovative solutions for the comfort sector. Its corporate activity is focused on the manufacture and sale of components for heating and domestic hot water, thermoelectric safety, water heating, solar systems and underfloor heating and cooling. 30 years of professional experience have made Orkli a global company that is competitive on an international scale. Orkli exports over 80% of its production and currently has manufacturing plants in Spain, China and Brazil. It also has subsidiaries across Europe and sales representatives strategically located in countries all over the world. Orkli is not alone when it comes to facing the challenges of a globalized market. It is part of the largest cooperative group worldwide: the Mondragon Corporation. As a result of its commitment to renewable energies, Orkli develops and manufactures new components for solar thermal systems. These include hydraulic pump systems, high performance hydraulic systems for large installations, automatic drain units, etc.

3 The company s commitment to the environment and to halting climate change has led to products with higher energy efficiency, manufactured through more efficient processes that minimize resource consumption and waste generation. Orkli has been granted the most demanding certifications in the areas of quality, safety and occupational health and safety, as well as protection and respect for the environment. Its products are recognized by the main brands in the sector and the company s innovative philosophy continues to reinforce its international presence. Orkli engages in innovation in terms of products, quality improvement, production systems, service and logistics: a comprehensive offer that aims to provide new solutions for the market while meeting customer needs. ORKLI, A DIFFERENT KIND OF COMPANY We provide safe comfort, with our own technology, using renewable energies, respecting the environment.

4 // 4 SOLAR SYSTEM WITH INTEGRATED OKSOL-150 TANK YEARS WARRANTY OKSOL-150 is an integrated solar collector that uses thermal solar power to produce Domestic Hot Water. The absorber, the forced recirculation system and a DHW storage tank holding 150 litres of water are all included in one single element. It uses photovoltaic solar technology to supply the recirculating pump, making it a totally independent system with no external power requirements. HOW DOES IT WORK? When solar radiation falls on the collector, the collector concentrates the heat and transfers it to the heat-carrying fluid circulating inside it. Its cover shape and selective treatment enable the whole surface of the fluid-filled heat-carrying collector to be made use of. As a result, the solar radiation reaches both the heat-carrying fluid and the photovoltaic panel, which generates electricity, causing the recirculating pump to run and the hot fluid to be conveyed to the inside of the heat exchanger. The heat is transferred from the collector to the tank by means of the pump controlled by the photovoltaic panel and the heat exchanger. On sunny days the tank will heat up to maximum storage temperature of 95ºC.

5 // 5 No building work required! INSTALLATION On a flat roof or in a garden. Built into a sloping roof. Sloping roof top structure. APPLICATIONS Any type of dwelling Mobile Home Bungalows Allotments Cottages... ADVANTAGES Quick and easy to install: only the water inlet and outlet need to be connected. Independent system: no electricity required. Automatic system: no regulation required. It does not take up space in the home: The tank is built into the system. Similar performance to an element-based system. Fully integrable, stylish modern appearance. Will not rust. FEATURES Pump powered by photovoltaic cell. Storage capacity: 150 litres. Useful collection surface area: 1,95 m 2. Heat exchanger surface: 0,29 m 2. External dimensions: - Length: 2029 mm - Width: 1020 mm - Depth: 250 mm - Empty weight including tank: 80 kg. Structure on ground or flat terrace included. Roof-integrated structure, sloping roof top structure and wall structure, under request. Keymark Solar Certificate 011-7S1479A.

6 // 6 DRAIN UNIT HYDRAULIC UNIT WITH DRAIN-BACK SYSTEM A solution to prevent overheating and freezing. Optimise your Solar Power Bigger Savings Simply select all the components you need Compatible with all the collectors, heat exchangers and regulators on the market HOW DOES IT WORK? Height-adaptable for use with lower-powered pumps, which means savings and better overall system efficiency. The volume of the circuit above the drain unit must not exceed 8-16 litres of the working volume of the air separator. For installations with a larger number of collectors than other market alternatives

7 // 7 The best automatic draining unit on the market! FEATURES Maximum operating temperature: 110ºC. Maximum peaks: 130ºC. Safety valve calibration: 3 bar. Flow indication range: 2-12litres/min. Maximum separation volume: 8 litres. Connections: bicone nut for a Cu15mm o ½ M pipe. Control options with pre-connections made. Consult for adaptability to other regulations. In case of Drain Unit without regulation option, the regulation must comply with the following characteristics: - Solar regulation with a differential relay. - Maximum temperature function of collector 110ºC. (recommended). - Difference in activation temperature 10-15ºC. (recommended).

8 // 8 DRAIN UNIT DUAL HYDRAULIC UNIT WITH DRAIN BACK SYSTEM Now for installations with twice as many solar collectors as the existing system. FEATURES Maximum operating temperature: 110ºC. Maximum peaks: 130ºC. Safety valve calibration: 3 bar. Flow indication range: 2-12litres/ min. Maximum separation volume: 16 litres. Connections: bicone nut for a Cu15mm o ½ M pipe. Control options with pre-connections made. Consult for adaptability to other regulations. In case of no regulation options, the regulation must comply with the following characteristics: - Solar regulation with a differential relay. - Maximum temperature function of collector 110ºC. (recommended). - Difference in activation temperature 10-15ºC. (recommended).

9 // 9 HYDRAULIC UNITS FOR MAJOR INSTALLATIONS Savings! 70% savings on labour costs for component installation For collector fields of up to 50 m 2. All hydraulic components pre-assembled. FEATURES Maximum operating temperature in flow branch: 160ºC. Maximum temperature in return branch: 110ºC. Maximum temperature of safety valve: 160ºC. Hydraulic unit for collector fields of up to 50m 2. Safety valve calibration: 6bar. Thermometer temperature range: 0-120ºC. Flow indication range: 5-40l/min. Manometer scale: 0-10 bar. Distance between branches: 125mm. Connections: 1 1/4 for flexible pipe DN25 and bicone nut for a pipe Cu 28mm. Connection for expansion vessel: ¾ M. Consult for adaptability to other regulations.

10 // 10 SOLAR HYDRAULIC UNITS HIGH EFFICIENCY The SolarOrkli line opts for technologically innovative products contributing to smarter, more sustainable consumption of renewable energies. An example are the high-efficiency solar hydraulic units, which include components that can increase energy efficiency by almost 50%.

11 // 11 FEATURES The optimum efficiency of the sun as a power source Maximum working temperature in flow branch: 120ºC. Maximum working temperature in return branch: 100ºC. Maximum working temperature of safety valve: 160ºC. Safety valve calibration: 6 bar. Thermometer temperature range: 0-120ºC. Flow meter indication range: 2-40 l/min. High energy efficiency pump with cabling preconnection. External PWM pump modulation. Consult for adaptability to other regulations. Pump consumption range: 4-60W. Energy count option on models with electronic sensors. Manometer scale: 0-10bar. Connections: 3/4 H. Branch distance: 95 mm. Regulation with connections made. EPP insulation. Hydraulic characteristics 8 Head 80 Power Efficiency 50% % H (mce) P1 (W) % 20% (%) % 0 0 0,5 1 1,5 2 2,5 3 Q (m 3 /H) 0 0% 0 0,5 1 1,5 Q (m 3 /H) 2 2,5 3

12 // 12 HYDRAULIC PUMPING UNITS WITH AND WITHOUT INTEGRATED CONTROL

13 // 13 INSTALLATION All the hydraulic components required for a solar installation. Air vent valve with ball valve Collectors field Solar hydraulic pump units Solar expansion vessels Support system Boiler Swimming pool Zone valve Drain valves with air separators Hot water tank FEATURES Maximum operating temperature in flow branch: 160ºC. Maximum operating temperature in return branch: 110ºC. Maximum operating temperature in safety valve: 160ºC. Hydraulic unit for collector fields of up to 16m 2. Safety valve calibration: 6 bar. Thermometer temperature range: 0-120ºC. Consult for adaptability to other regulations. Flow indication range: 2-12 l/min. Manometer scale: 0-10bar. Connections: 3/4 H. Distance between branches: 95 mm. Control with connections made.

14 // 14 INDIRECT HEAT EXCHANGE SOLAR KIT The indirect heat exchange solar kit is designed for centralised solar heating installations with distributed back-up power. Each home has an individual back-up power source and its own interior distribution circuit supplying domestic water. HOW DOES IT WORK? This kit regulates the recirculation inlet to the home from the circuit previously heated by the solar collector. If the kit detects that a tap has been turned on and hot water is required, the flow to the heat exchanger is opened to preheat the domestic water inlet. When the hot water tap is turned off, the 3-way valve opens the bypass again and shuts off the flow to the heat exchanger. The shut-off valves allow the central recirculation system to be completely blocked off at all the inlets. You may complete the totally regulated installation with the solar domestic water kit

15 // 15 Hydraulic characteristics FEATURES H (m) Hot water circuit Hot water circuit Flow (L/h) Dimensions: 350 x 308 x 115 mm. Heat exchanger power: 35KW. Activation flow: 2L/min. Maximum HWR operating flow: 15L/min. Maximum heating operating flow: 20L/min. Maximum HWR pressure: 15bar. Maximum heating temperature: 70ºC. Connections: ¾ M. Fastening template H (m) Circuit bypass Circuit heat exchanger Heating Flow (L/h) Heating output Heating input HWR input HWR output 3 ways valves Hydraulic valve Heat exchanger

16 // 16 SOLAR DHW KIT A universal kit for connecting a solar hot water tank to a conventional domestic hot water source FEATURES Unit for connection to the auxiliary domestic water heating units installed between the solar water tank and this back-up power source, normally an instant water heater or a gas or electric water heater. It includes a 3-way valve, which determines whether the water from the solar water tank should be conveyed via the back-up power source or can be directly sent on for consumption, and a mixing valve regulating the outlet temperature of the domestic hot water in the solar heating + conventional back-up system. Valve material: brass, according to EN12165 standard. Closure gasket material: EPDM. Connections: ½, or 15 mm copper pipes. Maximum operating temperature: 90ºC. Maximum operating pressure: 10bar. Calibration of 3-way valve/ bypass temperature: 48ºC. Bypass temperature tolerance: +-2ºC. Thermostatic mixer regulation range: 30-60ºC. Mixing outlet temperature calibration: 45ºC. Components suitable for use with domestic water.

17 // 17 Hydraulic diagram: If water in solar hot water tank >48ºC If water in solar hot water tank <48ºC Domestic hot water outlet Mains water connection From the solar hot water tank >48ºC Domestic hot water outlet Mains water connection From the solar hot water tank <48ºC Solar hot water tank Domestic hot water outlet From the solar collector field Mains water connection Return to the solar collector field

18 ORKLI, S. Coop. Ctra. Zaldibia, s/n E Ordizia (Spain) Tel: Orkli do Brasil Av. José Benassi, 300 Galpão 03 FAZGRAN SP - CEP: Pq. Industrial - Jundiaí Fazgran Tel.: +55 (11) Fax: +55 (11) PRODUCTION PLANT Orkli Kunshan West of Huang Pu Jian Road Qiandeng Town Kunshan City Tel.: Fax: COMMERCIAL NETWORK Orkli U.K. Ltd Surrey KT9 1BD Chessington Tel.: Fax: Orkli, S. Coop. Prumyslova 3143/ Prostejov Rep. Checa Tel.: Fax: Orkli Italia S.P.A Centro Cassina Plaza Cassina de Pecchi Tel.: Fax: Orkli Deutschland GmbH SteinlachstraBe 109 D Mössingen/Talheim Te.: +49 (0)7443 / Fax: +49 (0) 7443 / Orkli Middle East Ltd. Orkli House, No Vali-Asr Avenue Tehran Tel.: Fax: MCC Rusia Bolotnaia naberezhanaya, 15, block Moscow, Rusia Tel.: Fax: MCC India B-6/6, Safdarjung Enclave, Commercial Complex New Delhi Tel.: Fax:

19

20 ORKLI, S. Coop. Ctra. Zaldibia, s/n / E Ordizia (Gipuzkoa) Tel.: / Fax:

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