S A L E S B R O C H U R E

Transcription

1 P LU M B I N G & H E AT I N G S O LU T I O N S S A L E S B R O C H U R E Leading the way in the innovation of Flexible Plumbing and Underfloor Heating

2 Project: Thunderbird Poole. Project Size: 200m 2. Material: Uponor MLCP Plumbing & Underfloor Heating Uponor s Multi-layer Composite Pipe was used for both Plumbing and Underfloor Heating throughout the development. Installer Andy Hopkins of LA Heat, Poole explains We put in around 1,000 metres of pipe for the plumbing alone and we would not have been able to do that within the time with any other system I can think of. The UFH installation is also very impressive, with around 3500 metres of pipe, 2 manifold areas, the largest of which is 60cm long and has 26 ports, and the latest high tech controls incorporating weather compensation providing the building s rooms and swimming pool area with the ultimate heating system. 2 C a s e S t u d y

3 Contents Uponor Product Overview: 5 Introduction 5 MLC Pipe (Unipipe) 5 PEX Pipe (Wirsbo) 5 Pre-Insulated Pipe (Ecoflex) Underfloor Heating: 6 Why Underfloor Heating? 6 Underfloor Heating FAQ s 7 Underfloor Heating Floor Constructions & Finishes 8 Uponor System 12 9 Domestic Underfloor Heating Solutions 10 Underfloor Heating with MLC Pipe & Small Area Packs 10 Underfloor Heating with PEX Pipe & Small Area Packs 11 Commercial Underfloor Heating Solutions 12 Manifolds & Water Temperature Controls: 14 Uponor Manifolds & Compact Control Set 14 Water Temperature Control - UP36 15 Water Temperature Control - Unisets 16 Uponor Electric Boiler 17 Plumbing & Radiators: 18 MLC Plumbing & Fittings Systems inc. Mini Gun MLC Manifold Plumbing - FAQ s 19 PEX Plumbing Systems 20 PEX Manifold Plumbing - FAQ s 21 Pre-Insulated Piping: 22 General Product Information 22 Product Range 23 Uponor Training Academy: 24 Introduction 24 Course Details 24 Uponor Technical Services: 25 Guarantee 27 U p o n o r I n t r o d u c t i o n 3

4 4

5 Uponor Housing Solutions Overview Uponor Housing Solutions provide heating systems for all building types, from one bedroom flats to large public buildings. We offer real solutions for both underfloor and radiator heating systems, including intelligent controlling and adjusting systems. We are at the forefront of heating innovation, providing a complete comfort experience to our users. Our facility at Lutterworth has seen rapid expansion in the last two years, and now houses the industry s largest, professionally qualified, technical team in the UK Heating Solutions industry. Our level of expertise is regularly called upon as a reference point by the professions, third-party manufacturers and users alike. Indeed our slogan no sales without support shows our dedication to always inaugurate support systems prior to entering a market. On a practical level we appreciate our products are only as good as the technician who installs them. That is why in 2004 we opened our own dedicated training academy which allows our customers to learn about the theoretical aspects of underfloor heating and then put this knowledge into practice in our practical suite, giving the best results to the end user. Uponor Product Offerings Uponor Multi-layer Composite Pipe Uponor MLCP is a perfect solution for many types of plumbing and heating installations. We produce over 50 million metres of pipe of this innovative, Multilayer Composite Piping (MLCP) system every year for world wide application, making it a market leader. A pipe with all the advantages of metal and plastic with none of the disadvantages; Diffusion Barrier - The aluminium core is absolutely diffusion tight; it reliably prevents the ingress of oxygen High form stability High bending flexibility Low heat expansion - It compensates and reduces snap-back forces and heat expansion with changes temperature. Easy jointing - The system is designed for easy, safe and fast pipe installations; simply bend, cut to length, bevel, join and press simple Currently available in 11 sizes ranging from mm, Uponor MLCP pipe is now the first genuine pipe for all applications. Uponor PEX Pipe Uponor have been designing systems for over 30 years and with this experience have developed the Uponor PEX underfloor heating system, available with numerous inventive features, for all floor structures. Uponor plumbing and heating systems are developed and manufactured to meet all relevant national and international standards and are complemented by a range of specially designed fittings to meet the requirements of both specifier and installer. PEX Pipe at a glance: Diffusion Barrier Pipe memory ensures a permanent joint Choice of fittings Pipes for all heating and potable water applications Corrosion free system Superior long term durability Uponor Pre-Insulated Plastic Pipe Uponor Pre-Insulated Pipe is the proven name for the pioneering, flexible, pre insulated plastic piping system to transport a variety of liquids both inside and outside a building. Its material properties give long service life and as the pipes are low-weight and highly flexible, they can be installed easily and quickly, even over obstacles and round corners. The pipes are supplemented by a wide range of pipe couplings, T-pieces, bends, chambers, wall sleeves etc. in brief everything you need for a complete Uponor Pre-Insulated Pipe system. O v e r v i e w 5

6 Why Uponor Underfloor Heating? General facts on radiant heating Thermal comfort can be described as the point at which the human body feels at ease and comfortable with the surrounding environment. There are many factors that influence the way people feel the temperature, such as direct sunshine, humidity, draught and how evenly the temperature is distributed. With radiant heating the feeling of thermal comfort can be increased, as the temperature is stable and there is no draught. It is also a method that satisfies other senses, too. It is completely invisible and very silent. Uponor belongs to the innovators in radiant heating and offers solutions both with all-plastic and with composite multi-layer pipes that add living comfort and also the value of the house itself. Here s how it works. Uponor Underfloor heating systems circulate warm water through PEX or Multi-Layer Composite pipeing embedded in the floor of your home. The heat radiates up through the floor, warming the people, furnishings and air in the room. The warmth stays down around where the people are, not up at the ceiling or lost to the outdoors every time a door or window is opened. It s a comfortable, even heat where cold spots and drafts are eliminated. Comfort Underfloor Heating heats from the floor upwards allowing an even distribution of heat and maximising comfort levels. With radiators, heat rises above head height and can cause discomfort. Ease of Control The small temperature difference between the floor and the air above means the system is practically selfregulating. And with our individual room control, you can regulate the temperature of each room in your home. Cost Effectiveness Underfloor Heating can result in a 15-40% energy saving over traditional heating methods. Space & Aesthetics By using Underfloor Heating you can gain more useable space when compared to traditional heating methods. With Underfloor Heating wet floors dry quicker and the peeling of wallpaper and discolouration of paint is prevented. Silence Compared to radiators, there is no noise with Underfloor Heating. Hygiene Underfloor Heating helps to reduce the number of dust mites in your home because moisture content levels are too low. This can aid sufferers of asthma and other breathing complications. Benefits Installation is fast and simple, when using Uponor Underfloor heating systems. It is possible to use a range of heat sources - the water in the pipes can be heated by using gas or oil burners, solar energy, electricity etc. The main benefit is perhaps the most important: comfort. Uponor Underfloor heating systems is considered by some to be a luxury; the actual cost, however, is very competitive. Consistent, steady heat all winter long keeping the ideal cool head - warm feet environment. Uponor Underfloor heating systems add value to the home - underfloor heating can immediately increase the value of your property. Installing Uponor Underfloor heating systems in slab or basement applications allows you to turn cold, damp areas into warm cozy living spaces. 6 U n d e r f l o o r H e a t i n g

7 Underfloor Heating FAQ s Why UFH? Because Underfloor Heating runs at a lower temperature than radiators, around 45 o C, you ll benefit from reduced running costs and higher efficiency. In fact you could see a 15-40% reduction in running costs! Unlike radiators there are no high temperature surfaces or sharp edges which can cause injury. The low floor surface temperature (around 27 o C) results in an extremely comfortable, luxurious environment that is completely safe. Is it more expensive than Radiators to install? Underfloor Heating is generally more expensive to install when compared with traditional systems utilising steel panel radiators. However, bearing in mind the lower running costs, higher comfort and added value to the building, the initial expense is more than justified. Installation and material costs compare favourably against systems utilising modern designer style radiators. What happens if there is a leak under the floor? With Uponor Underfloor Heating there are no joints under the floor, a continuous circuit of pipe is laid from the flow and return sections of the manifold. A high-pressure test (above the normal running pressure) is completed before the floor is laid. Our pipes are put through the highest possible quality control procedures, including high-pressure tests for every metre produced during the manufacturing process. Is Underfloor Heating left on all the time? No, we can provide controls that allow you to choose when you want your heating on, off or set-back (reduced temperature setting) Can you control each room? Yes, you can; our systems can use individual room thermostats with wired or radio controlled options. What Floor Coverings can we use? You can use most types of coverings including tiles, vinyl, wood, stone and carpet. Carpet underlay should be selected suitably for underfloor heating applications and with a maximum Tog value not exceeding 1.0. Carpet Tog values up to 1.5 are usually acceptable. Is Underfloor Heating suitable for Old Buildings or Restorations? Underfloor Heating is ideal for this type of use. You will have to either lift the floorboards or raise the floors in height slightly to accommodate the pipes and insulation, installation is subject to sufficient upgrade of building insulation. Can we use both Underfloor Heating and Radiators? Yes, our control systems allow for hotter water for radiators and towel rails, whilst warm water is provided for the floor system. U n d e r f l o o r H e a t i n g 7

8 Floor Constructions & Finishes Floor Constructions Solid Floor Uponor UFH can be permanently built into solid or concrete floors. First, insulation is laid onto the sub-floor in accordance with Building Regulations. Edge insulation is positioned around all walls. The Uponor Pipe Plate with its interlocking edges is then laid on top of the insulation and with the polyethylene flap under the panel form a continuous surface. The heating loops are then walked into the panel and the whole floor is covered with screed. Once fully cured, the floor covering may be laid and the heating system started. Alternatively, the cost effective Uponor Tacker system can be used - see the Kombi Gun & Kombi Klips section for details. Maximum Heat Output: 100 W/m 2 Floating Floor Any existing floor surface can be covered with Uponor Floating Floor Panels - a pre-grooved insulation panel. Heat emission plates are laid into the panel and the pipe walked into before the final floor covering. Maximum Heat Output: 70 W/m 2 Suspended Floor - Heat Emission Plate A grooved heat emission plate can be used either to span the existing joists, or laid on cross-battens. Heating loops are then laid into the grooves. The floor void must be insulated, either with mineral wool insulation or with solid insulation, for maximum heating efficiency. Standard tongue and groove floor deck is then laid before the final floor covering. Maximum Heat Output: 70 W/m 2 Suspended Floor - Unifoil The multi-layer bubble film insulation is rolled out across the joists and fixed in place using Unifoil Clips. Unifoil edges overlap - but are not taped. Pipe is then clipped into the Unifoil Clip which holds the pipe in position. Maximum Heat Output: 70 W/m 2 Floor Finishes Timber Timber floor finishes are very popular, laminated strips or boards are designed to be unaffected by shrinkage due to moisture changes. Real wood finishes are natural materials and may be subject to shrinkage or expansion as the moisture content of the wood changes. The use of underfloor heating need not cause problems, providing wood with moisture content below 10% is selected and correctly stored before use. A marginal change in gapping between boards may be evident between the heating season and when the heating is not in use. Chipboard floors which form the base for carpet or vinyl finishes can be used without special consideration due to the stability of their construction. Stone or solid materials Natural or reconstituted stone, marble flooring; slate; terrazzo and tile are all excellent conductors of heat. The natural attractiveness of the material is enhanced by the warm, welcoming feel of a heated floor. The flow temperature of the Uponor system for floors using these materials is generally between C which produces a design surface temperature of C. Carpet, Sheet Vinyl, Vinyl Tiles and Linoleum etc. These materials can be laid over screeded or timber covered floors. Manufacturers of vinyl coverings and glues may recommend maximum floor temperatures which may result in lower heat outputs. When selecting underlays for carpets, note that the use of dense or very thick underlays may restrict heat output from the floor. 8 U n d e r f l o o r H e a t i n g

9 NEW PRODUCT! Uponor System 12 Low Build Height Underfloor Heating Warm water underfloor heating is the modern and energy-efficient way of creating a comfortable indoor climate. Uponor System 12 has been developed from several decades of experience in the design and installation of different underfloor heating systems. Uponor System 12 is a combination of 2 different floor heating systems with low build heights that can be laid directly onto new and existing floors, wooden and concrete. It is the ideal system for refurbishment projects because it is often possible to install without having to adjust thresholds and doors. In addition, low height systems will also have faster reaction times. Uponor System 12 uses 12 x 2.0 mm cross-linked polyethylene (PEX) pipe with an oxygen diffusion barrier. Wood Panel Low-profile 13mm panel to allow for reduced build up height Made of plywood and aluminium, a preferred construction material and heat conductor Low thermal mass for fast response time Quick installation over wooden subfloor The pipe is laid in continuous, jointless loops connected to a manifold. Final floor coverings can be installed straight over the system Perfect for tongue and groove floors, parquet floors or carpet. Polystyrene Plates Build height 15 mm (excluding floor covering). Polystyrene panels with built in heat emission plates are laid onto the floor, which is first covered with a vapour barrier. The pipe is laid in continuous, jointless loops connected to a manifold. An appropriate underlay is put down before finally finishing with the floating floor. Perfect for wood/laminate floating floors c/c distance 175mm c/c distance 125mm U n d e r f l o o r H e a t i n g 9

10 Domestic Underfloor Heating Solutions Multi-Layer Composite Pipe System Uponor MLC pipe systems, now offers the most comprehensive range of heating systems available. Used extensively throughout Europe, Uponor MLC pipe is both flexible and form stable. Its enclosed aluminium pipe ensures that it is 100% oxygen diffusion proof while maintaining very low expansion rates, similar to other metal pipes. One Pipe Does It All With Uponor MLC pipe, you no longer have to decide between metal and plastic, because the Uponor MLC pipe generation combines all the benefits of plastic and metal pipes. This ensures state of the art products and quality, high degree of flexibility and endurance, coupled with high pressure and temperature stability. For heating or radiant temperature control - there s nothing like Uponor for smart installation. With our five-layer composite pipe, we can offer a product with advantages that are second to none: The aluminium core is absolutely diffusion tight; it reliably prevents the ingress of oxygen. It compensates and reduces snapback forces and heat expansion with changes of temperature. The system is designed for easy, safe and fast pipe installations; simply bend, cut to length, bevel, join and press - that s all! Offered with fittings ranging from standard compression to the superb Press-fit system, Uponor MLC pipe brings new and genuine improved standards to installation techniques. Currently available in 11 sizes, Uponor MLC pipe is now the first genuine pipe for all applications, be it plumbing, heating, underfloor heating or mains supply. Uponor MLC pipe is available in a range of pipe diameters from 12mm to 32mm coils for domestic use. All advantages at a glance: Diffusion Barrier High form stability High bending flexibility Low heat expansion Easy jointing Small Area Packs for Screeded floors Uponor MLC Pipe Small Area Pack 14m 2 Suitable for Conservatories & Extensions up to 14m 2 Pack Contents: 75m coil of 16mm Uponor MLC Pipe, return water temperature limit valve, fixing clips, edging insulation, screw connectors, bevelling tool and fittings to enable connection to existing 15mm copper pipework. Single Room Pack 14-28m 2 Suitable for Extensions & Conservatories between 14-28m 2 Pack Contents: 2 x 75m coils of 16mm Uponor MLC Pipe, 2 port manifold, 4 x screw connectors, box of clips, roll of edge strip, compact control pack, zone control pack, bevelling tool, pipe cutter. Single Room Pack 29-38m 2 Suitable for Extensions & Conservatories between 29-38m 2 Pack Contents: 2 x 100m coils of 16mm Uponor MLC Pipe, 2 port manifold, 4 x screw connectors, 2 x box of clips, roll of edge strip, compact control pack, zone control pack, bevelling tool, pipe cutter. 1 0 U n d e r f l o o r H e a t i n g

11 PEX Composite Pipe System Uponor are the world leaders in underfloor heating systems and have been manufacturing pipe and designing systems for over 30 years. With this experience, we developed Uponor PEX underfloor heating system. This brings many benefits associated with using one pipe for both plumbing and underfloor heating systems and is readily available from merchant outlets. The comprehensive Uponor PEX system includes a variety of installation solutions for all floor structures; manifolds with innovative design features, a selection of assembled water temperature controls and options for individual room temperature control - all designed and available from Uponor. Utilising our in-house design facility, you will be assured of the best solution for your project. Uponor PEX underfloor heating systems have added benefits for the installer. Any competent plumber who has already installed plastic pipework can install the underfloor pipework and manifolds. The techniques are similar and no specialist equipment is required. Commissioning the system is easy with Uponor manifolds. Wiring schematics are provided to ensure easy integration with the hot water system. Our technical team is available to give product training and technical support whenever needed. Advantages at a glance: Diffusion Barrier Pipe memory ensures a permanent joint Choice of fittings Pipes for all heating and potable water applications Corrosion free system Superior long term durability Wide range of sizes Small Area Packs for Screeded floors with Uponor PEX Pipe Small Area Pack 14m 2 Suitable for Conservatories & Extensions up to 14m 2 Pack Contents: 75m coil of 15mm Uponor PEX Pipe, return limit valve, fixing clips, edging insulation, connectors, compression couplers, compression nut & olives, compression inserts. Single Room Pack 14-28m 2 Suitable for Extensions & Conservatories between 14-28m 2 Pack Contents: 2 x 75m coils of 15mm Uponor PEX Pipe, 2 port manifold, isolation valve, fixing clips, edging insulation, Push 15, programmable room thermostat, wiring centre, 2 port zone valve, 4 x pipe bend supports, PEX pipe cutter. Single Room Pack 29-38m 2 Suitable for Extensions & Conservatories between 29-38m 2 Pack Contents: 2 x 100m coils of 15mm Uponor PEX Pipe, 2 port manifold, isolation valve, fixing clips, edging insulation, Push 15, programmable room thermostat, wiring centre, 2 port zone valve, 4 x pipe bend supports, PEX pipe cutter. U n d e r f l o o r H e a t i n g 1 1

12 Commercial Underfloor Heating Solutions Uponor Commercial UFH Uponor PEX is the leading brand in the UK for polyethylene piping products for use in underfloor heating applications. The systems are used in both new construction and refurbishment projects. Uponor perfected the technique of producing cross-linked polyethylene or PEX, a material ideally suited to heating and plumbing applications, and was the first company to produce PEX pipes commercially. The manufacture of Uponor PEX pipe conforms to, or exceeds many International Standards. In working or shopping environments Uponor PEX 20 (mm) Commercial underfloor heating is the perfect solution. From supermarkets and offices to lift lobbies and corridors this highly efficient heating method provides practical answers. Keeping the maximum heating effect in the lower part of the room space, rather than at the ceiling, means that Uponor PEX 20 Commercial UFH system can offer the potential for big savings in the heating bills of sports and leisure centres. Uponor PEX 20 has devised special product designs so that underfloor heating can be integrated into the sprung floors frequently used in sports buildings. Uponor PEX 20 invisible, tamperproof floor heating is ideal where heating comfort is to be combined with safety for the young, elderly or infirm in schools, churches, hospitals, and residential care centres. There is no need for bulky, expensive low surface temperature radiators, or other compromise heating solutions. With no surfaces which need cleaning, Uponor PEX 20 Commercial underfloor heating is hygienic. When used in wet floor areas such as changing rooms, Uponor PEX 20 underfloor heating system helps create a dry floor and reduces slip hazard. Architects, builders and of course families appreciate that the home is where comfort really counts. That s why Uponors floor heating is changing the face of the modern home. It combines total comfort with total invisibility and draft-free warmth in the building at floor level. All of this is achieved without the need for hot, sharp edged radiators that utilise valuable space - no grilles, concealed convectors, or trailing cables. Uponor PEX 20 Commercial UFH Features Include: A system based on quality Uponor PEX cross-linked polyethylene pipe that is long lasting. Floor heating technology that turns the whole floor area into a gentle, radiant surface warming the room from the floor up for maximum comfort and fuel efficiency. No creaks or groans in concrete floors - Uponor PEX provides high efficiency heating with none of the background noise of a metal based system. Uponor PEX is gentle on building materials too. Greatly reduces fear of cracking, warping or distortion in a home with this type of floor heating. Only low temperature hot water is required making the best possible use of modern condensing boilers for low running costs. Uponor PEX 20 Commercial UFH is suitable for most types of floors and floor coverings. 1 2 U n d e r f l o o r H e a t i n g

13 Project: LTA Performance Training Centre. Project Size: 4000m 2. Material: Uponor PEX The Roehampton Country Club is one of London s most exclusive retreats, boasting first class facilities including a golf course in one of the world s most expensive areas of land. The impressive facilities and the close location to the All England club have led to the Lawn Tennis Association to move all of their operations to the Roehampton site, including British Tennis High Performance Training Centre. Uponor Housing Solutions Ltd was asked to supply a heating solution to keep the courts at the facility at an ambient temperature making the courts as comfortable as possible for the world class players who use them. The installation took place over four weeks and incorporated 4,000m 2 of Uponor s Polyethylene Cross-Linked Pipe or Uponor PEX as it is more commonly known. The PEX pipe was laid within the constructional slab of the building allow the heat to spread evenly and more efficiently throughout the development. Uponor PEX has a full BBA approval (certificate No 05/4235) for its use in underfloor heating, important when laying large amounts of pipe in screed floors. Underfloor heating is extremely gentle on new commercial buildings greatly reducing the risk of cracking that extreme heat can cause. C a s e S t u d y 1 3

14 Uponor Manifolds & Water Temperature Controls Introducing the New Generation FM, & FR manifolds, together with the new improved Compact Control Set. The entire range of products forms a system of perfectly compatible components, valve engineered and with a wide range of connection configurations. Uponor Manifolds At a glance: Pre-assembled manifolds for 2 to 12 loops, including plastic mounting brackets with sound insulating insets H manifold for radiator connection; ideal when underfloor heating is installed in the ground floor and radiators are required upstairs FR manifold with all-plastic regulating valve for tool-free adjustment of underfloor heating loop flow rate FM manifold with all plastic top meter 0-4 1/min with 180 o simple adjustment between fully open to fully closed positions. Complete colour coding of supply and return connections Supplied clip-on room indication labels Wide range of accessories including: single loop extension sets for FM & FR manifolds; strap-on thermometer; straight & single pattern ball valve Simple Eurocone connection for varying sizes of Uponor MLC & PEX pipes Uponor 2-wire thermal actuators can be fitted to each loop to enable individual room temperature control via an Uponor control system Pipe jointing compound is not required as manifolds have flat sealing washers for primary connections, and compression adaptors for secondary pipe connections. Compact Control Set Version 3 The new Compact Control Set is designed to close couple neatly onto the FM or FR manifolds, and can provide for constant water temperature control of underfloor heating systems to a maximum floor area of 120m 2. The pack is a bolt together kit containing the following items;- Main items; 1 Grundfos UPS composite pump Thermostatic head, pipe sensor & clip-on bracket Tamper proof immersion thermostat for high limit protection 2-port thermostatic valve body 1 MT x 3 / 4 MT (Eurocone) Lockshield valve, 1 MT x 3 / 4 MT (Eurocone) Thermometer Fittings; 1 elbow connection set with integral pump isolation valve 1 elbow connection set with immersion sensor adjustable pocket For valve bodies; 3 / 4 x 16mm Uponor MLC pipe adaptors (2 off) and 3 / 4 x 15mm copper pipe connectors (2 off) for primary pipe connections Manifold bracket fixing set 1 sealing washers for manifold & pump connections 1 4 U n d e r f l o o r H e a t i n g

15 Water Temperature Controls - UP36 Uponor UP36 System Introducing the new UP36 System Controller and Accessories. With it, you can have set-point water temperature control to a hydronic underfloor heating system with the added benefit of built-in weather compensation control option. All this in an attractively styled and attractively priced package. At a glance: Setpoint water temperature control Configurable built-in weather compensation option Pipe and outside sensors included as standard Unoccupied (night) setback capability Built-in exercising function Setpoint temperature control The new UP36 Controller uses a floating action mixing valve to vary and maintain the supply water temperature to a hydronic system at a fixed point. The supply water temperature is based on a fixed setpoint. The unit is configured as standard for setpoint control with functions such as setback included as standard. Weather compensation As standard, this unit comes supplied with accessories to allow for weather compensation control. Once configured, this means that, via the positioning of a 3 or 4 port mixing valve, water at the correct temperature may be supplied to the system by automatically varying the supply water temperature in relation to the outside temperature. In other words, the unit takes into account heat losses that will vary depending on the outside temperature and therefore produces a much more economical and efficient system. Pipe and outside temperature sensors The unit comes as standard with pipe sensors and an outside temperature sensor to allow for weather compensation benefits. Unoccupied (Night) setback capability This function allows for a much reduced water temperature to be pumped around the system at times when room temperature doesn t have to be within comfort zone (such as night-time or during long absence such as holidays, etc.). When the unit calls for the temperature to be raised to comfort level again (e.g. in the morning), the systems reaction time is reduced, as the room temperature has not been allowed to fall below a certain set point. This also means that it doesn t require as much energy to reach the required occupied temperature, producing a very economical way of providing comfort. Exercising function The UP36 unit comes complete with a built-in exercising function. If the system valve or pump has not been operated at least once every three days, the control turns on the output for a minimum of 10 seconds. This minimizes the possibility of a pump or valve seizing during a long period of inactivity. W a t e r Te m p e r a t u r e C o n t r o l s 1 5

16 Water Temperature Controls - UNIsets Uponor UNIsets The new range of UNIset Water Temperature Control units from Uponor. The preassembled UNIsets are designed for control of both water temperature and flow rates in secondary underfloor heating circuits. All sets are robust and engineered for use in domestic and commercial properties, both refurbishment and new build. At a glance: Universal harmonised control Pre-assembled units Variable height adjustment Compatible room control Water temperature control Uponor DUOmix Universal harmonised control Uponor UNIsets may be used with any of the current Uponor Housing Solutions hydronic underfloor heating systems (Uponor 14 or 16mm MLC pipe and Uponor 15 or 20mm PEX pipe) through use of the appropriate Uponor manifolds and compression couplings. All sets are flexible enough to be used for single-zone and multi-zone applications. Pre-assembled units All three Uponor UNIsets come pre-assembled and include a preplumbed circulating pump, ball valves for primary connection and all necessary mounting brackets and pipe clips. Variable height adjustment All three Uponor UNIsets feature a telescopic connection between the flow and return parts of the unit to allow for adjustment when connecting to manifolds with varying vertical centres. This may also be used to reduce overall installation height in situations where space may be an issue. Compatible room control All three UNIsets are compatible with Uponor individual room controllers, which incorporate a wide range of wired and wireless thermostat systems. Water temperature control All sets include a three-port valve for mixing the primary supply water with the underfloor heating return water. The smallest set (UNIset MINI) has a thermostatic mixing valve with a temperature range of 35 o C to 60 o C (DUOmix). Uponor DUOmix TMVA UNIset MINI comes with an actuated thermostatic mixing valve (TMVA) complete with auxiliary switch for water temperature control and secondary zone isolation as well as a fail safe closed primary port in the event of a power failure (Uponor DUOmix). This means when using the UNIset MINI, there is no need to purchase an additional water temperature controller. 1 6 W a t e r Te m p e r a t u r e C o n t r o l s

17 Uponor Electric Boiler EB25U How many times a year do you use your conservatory? How many times would you like to? Most of us would agree that if we were to spend money on an additional room for our family, we would want to reap the benefit throughout the year and not just in the warmer months (few as they are). The Uponor EB25U, in combination with Uponor Underfloor Heating pipework packages (16mm MLC pipe as well as 15mm PEX pipe), offers all year round comfort without taking up valuable floor/wall space with alternative heat sources. Single zone usage Designed for single-zone applications, the unit is perfect for extension projects such as conservatories, garden / sunrooms as well as garage and loft conversions. With 2 loops as standard, the unit offers the user the benefit of less temperature variation across the floor area to be heated. Compact and self-contained Free to install surface mounted or recessed and covering approx 0.25m 2 wall area (560h x 450w x 170d cm), the compact design allows for placement almost anywhere and, where required, can be concealed with relative ease. When it comes to conservatories in particular, the short height of the unit allows the user to mount the unit on the often quite limited external dwarf wall. The unit comes complete with all the necessary equipment to make the system ready to use straight from the box, including expansion vessels and relief valves. Wireless temperature control Each boiler comes complete with its own wireless temperature sensor and controller, complete with setback programming. Using radio rather than a wired system allows the user to place the sensor anywhere in the room, whilst at the same time providing room temperature indication. The installer also benefits by not having to hardwire the controller to the boiler. Easy installation Because the boiler provides the heat source and distribution all in one sealed system, there is no need to go through the often difficult, messy and expensive task of tapping into your existing heating system. Also, as the unit is electric by nature, there is no need to install any condensate drain or flue gas pipework*; simply connect to a nearby mains supply using a suitable spur. Connecting to the UFH pipework is a simple matter of making four joints at the boiler manifold using the appropriate pipe adaptors. With the added benefit of simple filling and venting, all in all, the unit requires very little input to start giving you output! * Discharge pipework will need to be installed Data and facts: Model: Product Code: Application: Boiler: Supply Voltage: Supply Current: Recommended Supply: Supply Connections: Output Power: Output Temperature: Controls: Manifolds: EB25U EB25U01 Hydronic Underfloor Heating Electric 2.5kW Volts 50 Hz 10.4 Amps at 240 Volts 13A Rated Fused Spur Unit Terminal Block (cable not supplied) kW 30 O C to 60 O C (adjustable) RF52 Wireless Programmable Room Thermostat 2-Port Plated Brass Flow and Return (with Flow Meters) Top Port: Hose type connection - Filling Bottom Port: Service Valve - Drain Pump: Grundfos UPS Dimensions: 560h x 450w x 170d Weight (approx.): 20kg Max. Floor Area: 45m 2 (conditions apply) Safety Pressure Relief Valve: 3 Bar Operating Pressure: Bar Expansion Vessel: 2 Litres Pressure Dial: 0 4 Bar Reading Inline Service Valve: To aid coil filling Case: Zintec Steel painted White Pipework Entries: Through cutout in the base. Front Panel: Removable (two screws) E l e c t r i c B o i l e r 1 7

18 Plumbing & Radiators Uponor MLC Pipe Plumbing & Fittings System One system for all applications The Uponor range of plumbing products can be used for drinking water installations of all sizes. A range of special products is available for all applications in old and new buildings. An extensive range of connectors enables the system to be connected to all standard on-wall installation systems and fixtures. Installation with Uponor MLC pipe is extremely economical and easy; all components are designed to fit perfectly. The dimensional stability of the pipe and low heat expansion make only a few fixing points necessary a practical advantage for fast installation. A range of clever tools rounds off the Uponor MLCP system: from pipe cutters to bevelling tools through to pressing tools. Uponor 12mm MLC System Uponor have recently announced their latest addition to the MLCP range. Complemented by a comprehensive list of fittings and accessories, the 12mm MLC pipe is particularly suited to radiator heating applications in homes employing plasterboard walls or dry lining dot and dab systems. The Uponor 12mm MLCP System also carries the full approval of the UK Water Regulations Advisory Scheme (WRAS) and has passed testing to BS 6920 ( Effect on water quality ), installers are free to use it with domestic hot and cold water applications, especially pressurised systems that are becoming more and more popular. Uponor MLCP - Detectable in line with NHBC regulations Chapter 8.1, Internal Services, Clause S2 Commercial Plumbing Uponors Multi-layer Composite pipe offers the ideal solution for your plumbing installation on large projects. The sophisticated fitting technology and the wide range of accessories enables complete installation with only one system. The system is extremely durable and safe, as certified by the German DVGW and SKZ and verified in numerous international tests and approvals, including WRAS in the UK. The larger diameter pipes contain thicker aluminium layers making them more rigid and suitable for risers and large diameter plumbing applications. The low expansion rates of the MLC range means that the pipe maintains its shape during service, offering a flexible alternative to standard plastic pipe but with an 8th of the expansion rate, close to that of copper. Fittings Concept The Uponor range of fittings, consisting of couplings, elbows, tees and a large number of other system components leaves nothing to be desired: Pressing or compression both methods can be used to ensure a permanently tight connection. With the advanced press fitting generation, Uponor is offering a multi-layer composite pipe system with reliable test safety. The fitting is designed so that pressure testing reveals non-pressed connections which would discharge water a smart system designed for your safety. An additional bonus is the clever range of tools for fast and convenient installation. Connection By Compressing Uponor compression fittings are available for pipe diameters from 12 to 25 mm Compression fittings are available for connection to standard copper compression bodies, and for connection onto Uponors manifold range. Connection By Pressing Complete System Press fittings are available for all practical applications. Press fittings of tin plated brass are available for all sizes from 12 to 75 mm. The system also includes composite fittings of PPSU in the sizes 16 to 32 mm. Specially developed clamp fittings are available for diameters 90 and 110mm. Pressure sleeve of metal fittings The pressure sleeve for dim mm of high quality aluminium is permanently connected with the fitting body. That means the O-rings are protected against mechanical effects during transport and handling. The integrated window enables a check to be made during installation to see whether the pipe is correctly inserted. Uponor Pressing Tools Uponor pressing jaws are designed specially for use in conjunction with Uponor electrical and batteryoperated pressing tools. In case pressing tools of other make will be used the respective manufacturer should be contacted in order to approve the qualification, warranty and operational safety. Uponor Mini Gun 32 Uponor Mini 32 battery pressing tool is an alternative to the existing UP75 battery pressing tool, the Mini 32 can press all existing Uponor metal and composite press fittings from 12mm up to 32mm, without the need for external power.* 1 8 P l u m b i n g & R a d i a t o r s

19 At a glance: Single handed operation High capacity Turnable pressing head Short charging time Fully automatic action Mains electricity independent Single handed operation The light and compact construction of the Uponor Mini 32 allows for easy handling in difficult site situations. High capacity Depending on the dimension, up to 65 pressing cycles can be made with one battery charge - enough power for most small projects. (Spare batteries and charger available). Turnable pressing head The Uponor Mini 32 has a pressing head which can be turned through 360 o allowing for access to areas normally too difficult to reach. Fast charging time The short charging time for the battery of only 40 minutes allows continuous work without long recovery periods. In fact, recharging can be carried out over lunchtime! Automatic action When the pressing has been correctly finished, then the pressing piston automatically goes back to the original location and the engine shuts off. The action must be completed in full before the joint is released, giving an additional safe jointing feature. Independent from electric network With the Uponor Mini 32 you are independent from a power socket and can start work directly on the building site - without site power!* * External power needed to charge batteries Uponor MLC Manifold Plumbing FAQ s Why Uponor MLC Plumbing? All Uponor Multi-layer Composite pipe is formstable, flexible, light and easy to handle. Uponor components are manufactured to the highest standards. Uponor MLC Pipe also meets a number of approvals including DIN16833 and WRAS. Unipipe is available in coils or straight lengths to reduce on-site wastage. A range of pipe diameters are available from 12mm to 32mm in coils, and 16mm to 110mm in 3 or 5m straight lengths. Uponor MLC Pipe truly is the one pipe for all plumbing and heating applications. Can I use traditional compression fittings? Yes you can! Uponor MLC pipe offers a range of standard copper compression bodies and adapters for conventional jointing techniques. I ve never used Uponor Press fittings before, is it hard to understand? No, just follow the fitting instructions, cut, bevel and press! We also offer a number of other fittings including, compression, composite and clamp. Although the press fitting system tends to be used for conventional systems rather than manifold plumbing. Is there a fitting free plumbing system? Uponor MLC Pipe Plumbing offers a manifold plumbing system. A length of pipe connects the manifold to the appliance e.g. Shower, WC, Tap, these are the only places a connection is made, meaning that no fittings are hidden away in inaccessible voids or under the floor. Why choose Uponor Housing Solutions to supply your plumbing system? Uponor is the biggest name in Plumbing and Underfloor Heating applications. Our innovative multilayer composite piping system is the world leader for this type of product. Over 60 million metres of pipe and 40 million fittings are manufactured annually. Over 1.5 billion metres of our polyethylene pipe products have been supplied worldwide, and parts of the Uponor company have been in existence since The Uponor customer-focused Technical Team in the UK stands comparison with any in Europe: in numbers, qualification and experience. What guarantee does Uponor Housing Solutions offer? Uponor Housing Solutions Ltd ( Uponor ) guarantees [to the original purchaser/customer] that pipes and fittings sold by it are free of defects in materials or manufacture under normal conditions of use for a period of 25 years and in case of electrical and mechanical products for 1 year from the date of installation. This guarantee only applies to the products stored, installed, tested and operated in accordance with the Fitting Instructions issued by Uponor and valid at the time the products were installed. P l u m b i n g & R a d i a t o r s 1 9

20 Plumbing & Radiators Uponor PEX Plumbing Systems The Uponor PEX range incorporates complete plumbing and heating systems for every type of application in domestic, public and commercial buildings. All our systems are based on Uponor PEX special cross-linked polyethylene material, which has been purpose developed for this type of application. Over 1500 million metres of Uponor PEX now serve buildings all over the world - from homes to hospitals, from schools to airports. Uponor plumbing and heating systems are developed and manufactured to meet all relevant national and international standards and are complemented by a range of specially designed fittings to meet the requirements of both specifier and installer. Designed by experts - used by professionals The Benefits of Uponor PEX pipe Available in UK sizes: 15mm, 22mm and 28mm, and have the following features and benefits. suitable for all types of heating and potable water applications - one pipe for all applications. Already extensively used in Europe and the USA, Uponor PEX s unique purpose-designed expansion fitting system is ideal for fast and reliable installations. Flexible, light and easy to handle. Uponor PEX has an integral oxygen diffusion barrier. The smooth bore of Uponor PEX means a scale-free system. Specially coloured white; the pipe needs no painting. Pipes are designed for a minimum of 50-year service life and documented with long-term tests by official research laboratories round the world. Flexible pipes are supplied in coils or straight lengths to minimise wastage. Pipes are also available pre-inserted in conduit to meet Water Regulations Uponor PEX - The sure, safe, secure system A simple and reliable fitting design with no rubber seals and no moving parts. Utilises the unique elasticity of Uponor PEX material. Plastic fittings purpose-designed for plastic pipe to give total system integrity. Easy to use and fast to fit - average connection time is only 25 seconds. Safe and clean to use, Uponor PEX plumbing system need no heat gun, fluxes or other compounds. An expansion tool with a choice of head sizes is available. Choose from a manual or batterypowered tool. Making a Uponor PEX joint for 15, 22 or 28 mm pipe is simplicity itself. The installer places the PEX ring over the end of the pipe. The pipe and ring are then both expanded simultaneously with the expander tool - and finally the pipe is pushed onto the fitting. Step by step in seconds The expanded pipe and ring then shrink back due to the elasticity of Uponor PEX, giving a firm grip on the fitting. So effective is this process that the fitting cannot be pulled out manually within a few seconds of insertion. Total time to make a 15mm joint is water-thigh after half an hour. Manufactured and Kite marked to BS 7291 Class S 2 0 P l u m b i n g & R a d i a t o r s

21 Uponor PEX Manifold Plumbing FAQ s What is Uponor PEX Plumbing System? Uponor PEX is a flexible plastic plumbing and heating system that is manufactured to the highest standards. The pipe is based on Uponors PEX cross-linked polyethylene material. The pipe has an integral oxygen diffusion barrier and the smooth bore results in a scale-free system. Why use Uponor PEX pipe system? Uponor PEX pipe is flexible, light and easy to handle. Uponor PEX has its own unique fitting solution and both pipe and fittings are available in dimensions 15, 22 and 28mm. Uponor PEX is available in straight lengths or coils to reduce wastage. We also offer a pipe in conduit solution to meet current UK Water Regulations. Uponor PEX fittings are available in PPSU plastic or DZR brass. The average connection time is 25 seconds, how come? The unique PEX fitting system utilises the elastic properties of Uponor PEX pipe. A PEX ring is fitted over the pipe, both the pipe and ring are slowly expanded and pushed onto a Uponor PEX fitting. The pipe and ring then shrink back to their original positions creating a seal between the pipe and fitting. Do you offer a fitting free plumbing system? Uponor PEX offers a plumbing manifold system. This means there are no fittings under the floor or hidden away in inaccessible voids. The only place connections are required is at the manifold or the application i.e. a tap, shower or WC. Why choose Uponor Housing Solutions to supply your plumbing system? Uponor is the biggest name in Plumbing and Underfloor Heating applications. Over 1.5 billion metres of our polyethylene pipe products have been supplied worldwide, and parts of the Uponor company have been in existence since Our innovative PEX composite piping system is world leader for this type of product. Over 60 million metres of pipe and 40 million fittings are manufactured annually. The Uponor customer-focused Technical Team in the UK stands in comparison with any in Europe: in numbers, qualification and experience. Is Uponor PEX Plumbing System expensive to install? No, the fittings are competitive. Combined with a faster installation time, Uponor PEX works out as a more cost effective solution to your plumbing requirements. P l u m b i n g & R a d i a t o r s 2 1

22 Uponor Pre-Insulated Pipe Uponor Pre-Insulated Pipe Uponor Pre-Insulated Pipe is the proven name for the innovative, flexible, pre insulated plastic piping system to transport a variety of liquids both inside and outside of buildings. The system also comprises a complete range of products for heating and hot and cold water supplies. Its material properties give long service life and as the pipes are lowweight and highly flexible, they can be installed easily and quickly, even over obstacles and round corners. Ecoflex can be used for a wide variety of applications, a few of which are detailed below. By Medium Potable Water Heating Water Cooling Water Sewage Foodstuffs and Chemicals By Use Connecting up individual buildings Construction of a supply network Urban engineering Liquids for industry The Advantages: Easy to handle: Easy to handle: low-weight and highly flexible, the pipe can be installed around any obstacle. No need for special tools for assembly: No special-purpose tools what so ever are needed for any phase of the assembly. Endless pipe lengths from the coil: No connections nor compensators - just roll off the length of pipe you need! Fixed lengths - delivery service: Pipes can be cut to size as required and delivered direct to the construction site - saving time and money! Rapid work progress: Small trenches and quick, easy installation and job progress is guaranteed! Service: From the planning phase to work completion we can offer you a comprehensive service package. (2) (3) (1) (4) (1) Ribbed jacket pipe made of impact proof polyethylene. Very flexible with high load bearing capacity (2) Excellent low weight PEX foam heat insulation (3) The two coloured dog bone prevents mix ups in flow and return connections (4) Corrosion proof, oxygen impermeable carrier pipe made of PEX material 2 2 U p o n o r P r e - I n s u l a t e d P i p e