HR Heated HB Blower. Smart Solutions for Drying Compressed Air. Dual Tower Heat Reactivated Desiccant Air Dryer

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1 Smart Solutions for Drying Compressed Air Dual Tower Heat Reactivated Desiccant Air Dryer HR Heated HB Blower Engineered Air Products

2 Moisture in compressed air is damaging. Without proper treatment, this vital energy source is a wet, gritty, acidic brew, silently destroying all that it comes in contact with. hold the key for systems requiring high quality, reliable air in an energy efficient package. By installing an Engineered Air HR Externally Heated or HB Blower Purge dryer Eliminate Water from Your Compressed Air System In today s competitive industrial markets, dry compressed air is a necessity not a luxury. The Engineered Air Products Genesis Series of Heat Reactivated compressed air dryers the user will see immediate results in the removal of moisture and contaminants from their system. While there are many different applications where heated desiccant dryers apply, no two applications are exactly alike. Upon installation, there are a number of variables within the operating environment where the dryer may be located. Through EAP s exclusive process of Tuned Regeneration, the user can dovetail the dryer regeneration process to achieve optimal results. Overall KW reduction and alleviation of dew point bumps can be realized through a process of tuning the interactive settings in the Logic Pro Master Controller. Understanding the Master Controller is so easy, most users are comfortable with system operation after only a few minutes of interaction. Because the EAP heated dryer is provided with three independent Genesis Heated Dryers readouts, the user can quickly see the heating pattern of the regeneration tower. Adjustments to heating temperature, duration and cycling controls can all be made without the need for costly programming. Slight adjustments from winter to summer months can result in maintaining system peak operational efficiency, while reducing energy usage. Adjustments of cooling cycles can reduce dew point spikes and maximize air volume available to process.

3 EAP Genesis heat reactivated desiccant dryers use the adsorption method to remove saturated compressed air flows through the drying tower, its moisture content adheres to the surface System Flow Schematics moisture from compressed air. Pressure dew points of minus 40 0 F/C to as low as F (-56 0 C) are achieved by directing the flow of saturated compressed air over a bed of desiccant. As the of the desiccant, resulting in reduced relative humidity and optimal dew points. The dried process air is final polished by micron filter and sent to the plant air distribution system. In order to fully and effectively regenerate the off line saturated tower of the HR series, EAP utilizes the most advanced and highly tuned procedure in the industry. A regulated amount of already dried process air (approx. 7%) is heated by way of a low watt density heater and passed down (counter current) through the desiccant bed. This heated purge air, exhausted to atmosphere, removes all of the collected moisture adhered to the desiccant from the previous drying cycle. Air Out Air Out HR Regeneration Pre Exhaust Valve Main Exhaust Valve Inlet Valve HB Regeneration Air In Air In Pre Exhaust Valve Main Exhaust Valve Inlet Valve The EAP HB series of dryers also use heated air to regenerate the off line tower, however no process air is used during regeneration. A high efficiency packaged blower assembly directs heated atmospheric air counter current through the desiccant bed, removing all of the moisture that was collected during the previous drying cycle. Dew point spikes or heat bump can be minimized by tuning the regeneration cycle to meet the application. Energy (KW) requirements are greatly reduced through the use of our exhaust system temperature controllers. HR & HB Features Upon achievement of optimal temperatures in the regenerating tower, the heater system is turned off and the tower is cooled in preparation for its return to the drying process. Cooling and dry purge cycles can be customized to provide the best regeneration results. All EAP heated Dryers are equipped with fail-safe and heat-safe directional valves. Should there be a power failure or emergency stop, the inlet air directional system will maintain its exact position, locking out the regeneration tower. This protects the user from allowing excessive heated purge to enter the distribution system, which can affect process and damage downstream pneumatic devices. Upon restoration of power, the retentive memory systematically steps the dryer back into process condition without interaction from the user, and without affecting the duration of the current regeneration.

4 With a combination of quality name brand components, superior craftsmanship and a software package delivering on EAP s many years of experience, Logic Pro represents a revolution in simplifying dryer control. Logic Pro Master Controllers All EAP dryers capitalize on the superior performance of Allen-Bradley PLC Controllers. Allen-Bradley controllers are established as highly reliable, repeatable, and expandable, and are common within industrial controls environments. There is no need to open the control panel or access any internal working components of the control box. All functions are easily managed and displayed on the 4 inch interactive touchscreen controls. A 6 inch touch screen is standard on 4000 SCFM and larger dryers Chances are, when you purchase an EAP heated dryer, your facility operations team is likely familiar with our controls platform already. Primary Voltage Control Box Lockable, gasketed NEMA enclosures Service disconnect switch Single point connections Dual contactors for heater control Primary cycling contactor controls heater operation Secondary over-temperature contactor protects circuit Redundant contactors provide the ultimate in heater system protection Built-in fused secondary voltage transformer Blower overload protection and motor starters User Interface / Low Voltage Control Box Interactive control system with visual indication of current condition Run/Standby Mode Heatless Back Up Mode Cycle Stepping Service programming menus allow user to dovetail operational set points Temperature indication package with digital display and alarm Exhaust Temperature Monitors (Saves Energy) Full compliement of pressure, temperature, and alarm readouts EcoTronic Dew Point Control (Optional) Digital Dew Point Readout High Humidity Alarm Communications through Allen Bradley Controller Emergency Stop Durable NEMA 4 sheet metal cabinet All Components independently fused to UL and CSA standards

5 6 Touch Screen 4 Touch Screen Allen Bradley with Interactive Menu Search Full on-board temperature and pressure menu with interactive set points and alarms Retentive alarm log with fault code readout and time stamping Communications package for remote monitoring (MODBUS RTU Standard, other languages available, consult factory) Step by step countdown timers for all operations Interactive service menu allowing direct control of parameters Available Options Ecotronic Demand Control All EAP dryers equipped with the Logic Pro Heated Dryer Controller are pre programed to accept the 4-0mA loop from the Ecotronic moisture analyzer probe. The Ecotronic provides numerous benefits over a system that operates exclusively on an 8 hour NEMA cycle. Demand Cycle Operation Unit only switches when the dew point achieves user desired set point (factory set at F/C). Significant energy savings are realized by reduction of blower and heater KW consumption and purge. Digital Dew Point Readout High Humidity Alarm with Output 4-0 ma Output Standard Unit continuously displays outlet dew point quality of air, and is visible on all menu screens. High dew point alarm is adjustable and alarm light is displayed on main menu should upset condition occur. The significance of protecting a desiccant dryer system with suitable filtration cannot be understated. If incoming air is not filtered of oils, liquids Packaged Filters - Complete Air Treatment System and aerosols, contamination of the desiccant material will occur, leading to an eventual system failure. To keep your system operating at peak efficiency, Engineered Air Products recommends factory installed filtration systems, designed and matched directly to the dryer. The resulting package reflects a complete air treatment system which provides easier installation, single point connections and data acquisition functions from a single Logic Pro control system. All EAP Heat Reactivated Air Dryers come complete with the pre and after filters mounted and piped to match the dryer. The 0.0 micron coalescing pre filter (equipped with and auto drain/isolation service valve) and pressure differential indicator, ensures that oil aerosols and bulk liquids do not enter the inlet flow and contaminate the desiccant bed. The micron particulate after-filter will remove any solids for truly polished and ultra clean, dry compressed air. Depending on your application, EAP can supply an assortment of filter configurations to suit your specific needs.

6 EAP dryers are provided with our advanced software package that allows the operations engineer to dovetail dryer operating set points to actual operating Interactive Allen Bradley Controllers conditions. The ability to make fine adjustments to dryer operations in the field ensures the highest quality air to process, while reducing service and maintenance costs. All EAP HR and HB dryers are constructed using premium actuated positioning valves to direct the inlet flow of compressed air. Premium Non-Lubricated Rotary Actuated Valves The inlet directional valves are dual acting to assure proper air flow and continued operation even in a system fault condition or power outage. These premium valves are so reliable they carry a 3 year factory warranty. EAP dryers exclusively use high quality USA manufactured activated alumina desiccants. These desiccants have a high surface to mass ratio, high crush strength and are Premium Quality Desiccants designed specifically for air dehydration applications. For systems requiring extremely low dew points, EAP offers Molecular sieve as a polishing layer in combination with an alumina base layer. Standard Through the use of EAP s exclusive and patent pending process of Tuned Regeneration, the HR and HB heated dryers use only the energy required to provide a gentle and Premium Non-Lubricated Rotary Actuated Valves consistent low pressure air-flow to desorb the accumulated moisture from the regeneration tower. Continuous exhaust air temperature monitoring further reduces energy consumption by controlling heating cycle duration on demand. Equipment Touch Screen Interactive Display Screen ASME/CRN Code Pressure Vessels Logic Pro Advanced Control System Field Adjustable Operating Parameters System Run/Standby Selector Switch Emergency Stop Button and Alarm Premium Inlet Switching Valves with 3 Year Warranty Separate High and Low Voltage Control Boxes with Single Point Power Connections Tri-temp Heater Control System Heater Protection Over-Temperature Shut Down with Alarm Low Watt Density Heaters Exhaust Temperature Monitors w/ Early Heat Temperature Feature Tuned Regeneration Temperature Control with Dual Contactors CRN/CSA approvals for Canada (Consult factory for details) Industrial Duty Blower (HB Only) Control Air Regulating Valve with Gauge and Orifice Union Control Air Filter F Pressure Dew Point Standard Adjustable/Selectable % Stripping Cycle (HB Only) Heatless Back-Up Mode Re-Pressurization Circuit Premium Directional Purge, Outlet and Blower Check Valves Rated for High Temperature Service Premium High Temperature Exhaust Valves Premium USA activated Alumina Desiccant Full Flow Safety Relief Valves Heater Circuit Insulation and Aluminum Jacketing Communication Packages for Remote Monitoring Premium Stainless Steel Bezel Pressure Gauges Tower Moisture Indicators Structural Steel Skids Equipment Lifting Lugs Mounted Filters Optional Filter Packages System Bypass Packages (All) EcoTronic Demand Control Tower Insulation Outdoor Jacketing of Insulation Low Flow Alarm Switch Failure Alarm Special Voltage Low Ambient Insulation with Heat Tracing Stainless steel control tubing Special Options All Welded Construction Extra Heavy, Non-Yellow Metal Construction Full Base Top Plate or Diamond Plate

7 Model 00 PSIG Line Size (Inches) Electrics Max Heater KW Approx Purge (SCFM) Dimensions W x D x H (Inches) Unit Weight (lbs) HR00 HR30 HR00 HR300 HR400 HR550 HR650 HR800 HR000 HR50 HR500 HR000 HR600 HR3000 HR4000 HR5000 HR / / 4FL 4FL 5V/ 5V/ 5V/ x 4 x x 4 x x 4 x x 46 x x 46 x x 50 x x 50 x x 60 x x 60 x x 80 x 0 80 x 80 x 90 x 95 x x 05 x 05 3 x 0 x 05 3 x 80(46) x ,90,35,950,5 3,60 4,400 5,50 6,360 7,800 9,800,50 3,080 Dryer Specifications Model 00 PSIG Line Size (Inches) Electrics Max Heater KW Blower HorsePower Dimensions W x D x H (Inches) Unit Weight (lbs) HB V/.3 46 x 4 x HB00 00 / x 4 x HB / x 46 x HB x 46 x 98,480 HB x 50 x 98,30 HB x 50 x 98,450 HB x 60 x 00 3,580 HB x 60 x 06 4,850 HB x 80 x 0,750 HB x 80 x 6,900 HB x 95 x 05 8,600 HB FL x 05 x 05 0,750 HB FL x 0 x 05,960 HB x 80(46) x 06 4,50 * Consult Factory HB All specifications and dimensions subject to change without notice. All units 00 SCFM and larger available with 575/3/60 electrical supply. HB Unites 4000 SCFM and larger with factory packaged filters are provided on two bases designed to bolt together at installation. Correction factor for inlet air pressure (PSIG) Correction factor for inlet temperature 0 F Capacity Correction Factors C Factor Corrected flow = Normal capacity of dryer (SCFM) x inlet pressure factor x inlet temperature factor

8 Engineered Air Products ph fax Patents Pending Made in 04 Engineered Air Products, Lancaster, NY 4086 HBHL

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