Casing Wiper Plugs and Darts

Transcription

1 Casing Wiper Plugs and Darts Cement integrity starts here. There is more to cementing a well than just cement. Offering you more engineering expertise and more technology with more reliability than anyone else in the industry.

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3 Table of Contents Introduction Built for the Integrity of Your Well...6 A Systems Approach to Product Development...7 Float-Equipment Compatibility...8 Plug Compatibility Chart...9 Technology Subsurface-Release Plug Systems...10 Sub-Surface Release Large-Bore Plug System...12 Sub-Surface Release Mid-Bore Plug System...14 Sub-Surface Release Small-Bore Plug System...16 Model 837BC Sub-Surface Release Top Plug System Sub-Surface Release Small-Bore Top Plug...21 Plug Locator System...23 Surface-Release Plug Systems...25 Surface-Release Casing-Wiper Plugs...27 Multiple Latch-In High-Pressure Plug System...32 Multiple Latch-In Rupture Plug System...34 Stage-Cementing Wiper Plugs...36 Eliminator Series Stage Tools...38 Hydraulic Stage Tool 754PD with Casing Plug Set...42 Hydraulic Stage Tool 754PD with 854BS Liner Plug Set...46 Darts...51 Inner-String Latch-In Stinger Dart...52 Dart-Catcher Tool...53

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5 Introduction

6 Introduction Built for the Integrity of Your Well Well integrity begins with the cementing process. Proper cementing operations have more rigorous requirements for today s complex drilling environments. As operations move into deeper waters and unconventional applications, with higher angles, pressures and temperatures, the cementing equipment needs to not only meet these requirements, but exceed them. In addition, proper planning and execution are crucial elements to the operation. For more than half a century, the industry has depended on Weatherford to provide top-quality equipment for primary cementing operations in the world s toughest operating environments. Our extensive experience enables us to design and manufacture only the highest quality products with proven performance. Each product is engineered to deliver superior value and unsurpassed reliability for assured wellbore integrity. With plug designs built from high-pressure polyurethane to high-temperature HNBR (hydrogenated nitrile butadiene rubber) material, we have systems for subsea, surface, liner, extended-reach and multistage cementing applications. These systems are compatible with a wide range of wellbore fluids, and their superior wiping performance helps reduce well-construction costs.* *Note: Temperatures and fluids affect plug performance. To select the appropriate cement plug system for your application, please contact a Weatherford representative Weatherford. All rights reserved.

7 Introduction A Systems Approach to Product Development A manufacturer of cementing products for more than 50 years, Weatherford is the leader for a reason. Our engineering staff is driven by customer needs and dedicated to new product development. Because of industry demands, we have implemented a comprehensive global quality process focused on one goal: delivering the most reliable, cost-efficient products in the market. For the highest-quality product delivery and functionality, we have developed standardized quality plans at multiple levels that document and distribute all manufacturing specifications and testing requirements. We have also developed comprehensive field-installation procedures, along with technical and training competency standards, which are critical in achieving operational success. We offer the most complete line of cementing wiper plugs in the industry. They separate displacement fluid, effectively wipe tubulars, and reduce cement contamination during cementing operations in virtually all well conditions. Our wiper plugs are constructed primarily of high-abrasion, wear-resistant polyurethane to withstand high bump pressures and high-pressure casing tests. We offer a variety of plug systems, including subsurface release and surface release plugs and specialty plugs and darts, to meet casing- and liner-running applications. These plugs, as well as our landing collars, float collars, and shoes, are compatible with all cementing operations. And in pressure-sensitive formations and close-tolerance casing programs, our autofill float collars with antirotation plug systems provide superior performance in the most critical environments. As a global, single-source, well-construction organization, Weatherford provides cementing products, liner hangers and inflatable packers to every major oil-and-gas market in the world for quality-critical applications. We offer a full fleet of complementary products that are designed and manufactured to ensure complete system compatibility for enhanced wellbore integrity. The products and services described below are fully compatible with the well-construction process, providing improved wellbore integrity and economics. Weatherford s cementing heads enhance the efficiency of cementing operations by releasing setting balls and drillpipe darts without breaking connections. Our centralizers provide maximum standoff for efficient mud and cement displacement, achieving the best possible chance of zonal isolation. Weatherford s SurgeMaster II multiple-opening diverter tool reduces surge pressure and mud loss while increasing casing and liner running speeds. The Micro-Seal isolation system safeguards long-term well integrity by preventing the unwanted migration of well fluids through microannulus leak paths between the casing and cement sheath. Our liner hanger designs allow high circulation rates past the liner-top assembly for enhanced debris removal during well cleaning, improving the quality of cement displacement Weatherford. All rights reserved. 7

8 Introduction Float-Equipment Compatibility Weatherford s plugs and float equipment are specially designed for compatibility, ensuring the necessary face seal to withstand high bump pressures and casing tests. Our float equipment includes float collars and shoes with the industry-leading Sure-Seal 3 valve, meeting API RP10F requirements and performing several functions. The shoe guides casing to total depth, the valve prevents contaminated mud from entering the casing string and the collar provides a landing point for the casing wiper plugs. The float collar also acts as a back-up to the float shoe. Our industry-leading float collars and shoes, built to withstand long periods of circulation and high flow rates, are available in all common casing sizes and are suitable for use in any well geometry. The WiperLok System The WiperLok system combines Weatherford s uniquely designed nonrotational cementing plugs with float collars and shoes. How the WiperLok system works The system starts with Weatherford s elastomer wiper plugs, which are designed with a patented interlocking mechanism. The construction allows the top and bottom plugs to be secured to each other, as well as to the float or landing collar when rotational force is applied. This innovative design resists rotation as drillout weight is increased and allows the plugs to lock in any casing inclination. The system allows significantly faster drillout times with either PDC (polycrystalline diamond composite) or roller cone bits, and the one-piece core ensures that the antirotational device will not shear during drillout. Field results have shown that plug drillout can be in as little as 5 minutes, and complete drillout of the system can be accomplished in less than 20 minutes. These plugs drill out best with light weight on bit (WOB) and higher rotary speed (rpm). Industry-Leading Technology Weatherford s world-class Sure-Seal 3 float collar incorporates a unique PDC-drillable spring-loaded phenolic plunger valve with an easily drilled, nonferrous spring. This float collar offers quick PDC drillability through compatible materials and design, high-strength shell design for high-pressure plug bump and backflow resistance and the capability to withstand long periods of circulation and high flow rates. Weatherford s large-bore autofill float equipment represents state-ofthe-art autofill cementing valve technology, reducing surge pressure as casing is run. The wide throat allows the passage of well fluids up the inside of the liner and drillpipe, rather than forcing it around the restricted OD, thus reducing surge pressure on the open hole. Weatherford recommends using our patented filter shoe to prevent passage of solids and drilled cuttings into the liner ID where they could inhibit functionality of hydraulically activated tools Weatherford. All rights reserved.

9 Plug Compatibility Chart a Subsurface Plugs Features Features Surface Plugs Dual Plugs Engineering product name Engineering product name Dual Wiper Plug (DWP) Sub-Surface Release Small-Bore (SSR-SB) Plug System New product name New product name a b Engineering model number Engineering model number SRSBL-XXXX-HP or SRSBL-XXXX-LP Casing size (in.) Casing size (in.) SRSB-XXXX-HP or SRSB-XXXX-LP 7 to 7-5/8 Sub-Surface Release Mid-Bore (SSR-MB) Plug System SSR-MB Plug System with Plug Locator System (PLS) SRMB-XXXX-HP or SRMBS-XXXX-HP or SRMB-XXXX-LP SRMBS-XXXX-LP SRMBL-XXXX-HP or SRMBL-XXXX-LP 9-5/8 to /8, 11-3/4, 13-3/8, and 16 Single Plugs SSR-MB Plug System with Ball Receiver Model 837BC Sub-Surface Release Top Plug System Model 837BC Sub-Surface Release Top Plug System (without Ball Cage) 837BC-XXXX-HP 837BC-XXXX 854BS Liner Plug Set (Hydraulic Stage Tool System) 854BS Liner Plug Set (Hydraulic Stage Tool System) 854BS-XXXX-HP 854BS-XXXX-HP SSRTL-XXXX-HP or SSRTN-XXXX-HP or SSRTS-XXXX-HP or SSRTL-XXXX-LP SSRTN-XXXX-LP SSRTS-XXXX-LP 9-5/8 to 24 7 to 7-5/8 9-5/8 to 13-3/8 7 to 7-5/8 9-5/8 to 16 Sub-Surface Release Large-Bore (SSR-LB) Plug System SRMB-XXXX-HP01 SRMB-XXXX-HP03 SRLB-XXXX-HP or or SRMB-XXXX-LP01 or SRMB-XXXX-LP03 SRLB-XXXX-LP 9-5/8 to 24 Dual Plugs SRLBS-XXXX-HP or SRLBS-XXXX-LP Dual-Wiper Plug (DWP) Top Only SSR-SB Top Plug Color coding (product stickers Color coding and dart labels)and dart labels) (product stickers Blue Green Red Blue Green Blue Green Complete landing string Complete landing string minimum drift minimum drift Minimum plug set bore IDID Minimum plug set bore Trip ball size Trip ball size (through plug (through system, in./mm) system,plug in./mm) Yes No Integral ball seat Integral ball seat Activation ball Activation ball Bottom plug rupture disc/tube Bottom plug rupture disc/tube ratings (psi/mpa) ratings (psi/mpa) 1, , , Yes, 9 5/8-in. MBS Yes, 9 5/8-in. MBS Yes, 7-in. MBS Yes, 9 5/8-in. MBS Yes, 7-in. MBS Nonrotating Nonrotating SSR-LB top dart SSR-SB top dart SSR-MB top dart SSR-SB top dart SSR-MB top dart SSR-LB bottom dart SSR-SB bottom dart SSR-MB bottom dart 754PD 754PD Maximum temperature for bump Maximum temperature for pressure ratinga ( F/ C) bump pressure ratingc ( F/ C) Mechanical ball seat (MBS) Mechanical ball seat (MBS) compatible compatible Plug landing profile Plug landing profile Compatible Compatible darts/balls darts/balls Top-plug Top-plug activation activation Bottom-plug Bottom-plug activation activation Compatible landing Compatible landing collars/baffle plate collars/baffle plate Compatible float collars Compatible float collars c d for landing plugs for landing plugs Yes, 7-in. MBS Latch-in WiperLok WiperLok Standard flat SSR-SB top dart WiperLok WiperLok SSR-MB top dart SSR-SB bottom dart WLCD WiperLok SSR-MB bottom dart 507N, 502P 507N, 502P 502, 507N, 507P 402P/NP M45AP, 455P/NP 402P/NP, 402PH, L45WP/AP, L42W/A, L47W/A, 455P/NP 402 / E402, L45W/A, L42W/A, L47W/A, 455, /4-in. ball 1 3/4-in. ball WiperLok Standard flat 507N, 502P 507N, 502P 502, 507N, 507P 402P/NP, 402PH, L45WP/AP, L42W/A, L47W/A, 455P/NP 402P/NP, 402PH, L45WP/AP, L42W/A, L47W/A, 455P/NP 402, E402, L45W/A, L42W/A, L47W/A, 455, 456 Temperatures and fluids affect plug performance. To select the appropriate cement plug system for your application, please contact a Weatherford representative. This number is for internal use only. The four X s in the model number stand for the compatible casing size. For example, 0700 denotes a plug compatible with 7-in. casing. c Contact a Weatherford customer service representative for more information. d Not all compatible float collars and shoes are shown. Weatherford elastomer plugs with standard flat-landing profiles can also be landed on landing collars or float collars with WiperLok landing plates. a b Weatherford. All rights reserved. Latch-in WiperLok Standard flat Single Dart Multiple Latch-In Plug System Inner-String Latch-In Stinger Dart Casing Wiper Plugs Surface-Release Casing-Wiper Plug with PLS Surface-Release Casing-Wiper Plug CNPT-XXXX or CNPB-XXXX CSPT-XXXX or CSPB-XXXX 4 to /2 to 24 CNPT-XXXX-PLS CSPT-XXXX-PLS 7, 9-5/8, 11-3/4, 13-3/8, and 16 CPLT-XXXX or CPLB-XXXX CPLT-XXXX or CPLB-XXXX SDTL-XXXX 2-7/8 to 4 4-1/2 to 5-1/2 4-1/2 to 6-5/8 (4 sizes) 507N, 502P 402P/NP, 402PH, M45AP, M42A, M47A, 455P/NP 502, 507N, 507P 402, E402, M45A, M42A, M47A, 455, Yes, 9-5/8 MBS 1, No WiperLok Standard flat WiperLok Standard flat WLCD to 1, to 6.89 WiperLok Depending on plug size No Multiple Latch-In Plugs Maximum circulating Maximum circulating temperature rating ( F/ C) temperature rating ( F/ C) Surface Dart 507N, 502P 507N, 502P 502, 507N, 507P 507N, 502P 502, 507N, 507P 402P/NP, 402PH, L45WP/AP, L42W/A, L47W/A, 455P/NP 402P/NP, 402PH, 402EP, L45WP/ AP, L42W/A, L47W/A, M45AP, M42A, M47A, 455P/NP 402, E402, 402E, L45W/A, L42W/A, L47W/A, M45A, M42A, M47A, 455, P/NP, 402PH, 402EP, L45WP/ AP, L42W/A, L47W/A, M45AP, M42A, M47A, 455P/NP 402, E402, 402E, L45W/A, L42W/A, L47W/A, M45A, M42A, M47A, 455, 456 4E2HL 750 to 6, to No No Latch-in Latch-in 5E4L 502-1L 4E2EL, 4E2HL, 4E2L 371, 303-1L/2L, 323-1L/2L, 313-1L/2L, 402-1L, 402-2L

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11 Subsurface- Release Plugs

12 Introduction Sub-Surface Release Plug Systems Weatherford s Sub-Surface Release plug systems are run with subsea casing or liner-hanger systems to separate fluids while cementing. The darts separate fluids in the drillpipe or landing string and then activate the releasing mechanism in the plug. The plugs, available in both single- and dual-plug designs, maintain fluid separation throughout the casing. The top and bottom darts which are used to activate and launch the plugs, vary from one type of system to another. To ensure use of the proper darts with the proper plugs, each plug system uses a specific color-code: red for large-bore systems, green for mid-bore systems and blue for small-bore systems. Additionally, within each system, all top and bottom darts and plugs are color coordinated to ensure the proper loading and releasing sequence. Top darts and plugs are yellow; bottom darts and plugs are red. The bottom dart is pumped from the surface in front of cement slurry and latches into the bottom plug. The bottom plug releases and features a rupture disk that enables circulation to be re-established after the wiper plug lands on the float equipment. The top dart is pumped behind the cement slurry and lands in the top plug. After the top plug is released, it wipes the casing before bumping on top of the bottom plug, providing a positive indication of cement displacement. The plug systems are designed for use with Weatherford s autofill float equipment and SurgeMaster diverter tools, which are run to reduce surge pressures and increase running speeds. The SurgeMaster tool helps get pipe in the hole faster, and the wiping efficiency of the plugs ensures clean casing ID and good-quality cement behind pipe. All plugs and darts are functionally compatible with casing and liner-hanger systems across the industry as well as all cementing-pumping service operations. Large rupture disks in the bottom plug minimize risk of plugging with solids or debris to ensure system reliability. Polyurethane plug fins offer superior abrasion resistance and excellent wiping action, resulting in a clean casing ID after passage. Patented, integral swivel pressure-equalizer prevents pressure buildup above the plugs to prevent premature release and enables rotation of the running string without rotation of the plugs. Should both top and bottom plugs release simultaneously, an internal bypass feature enables fluid to flow through the plugs when they land to complete the cement job. Integral pressure equalizer Mid-bore top dart receiver (green) Top dart (yellow) Mid-bore bottom dart receiver (green) Secondary burst tube Top plug (yellow) Primary burst tube Bottom dart (red) Bottom plug (red) Weatherford. All rights reserved.

13 Subsurface-Release Plugs Sub-Surface Release Large-Bore Plug System For Casing and Liner Sizes 9-5/8 in. to 24 in. Weatherford s industry-standard Sub-Surface Release large-bore plug system is particularly advantageous in close-tolerance casing programs. It is run in conjunction with 9 5/8- to 24-in. subsea casing hanger or liner hanger systems where the minimum drift of the running string is 2.88 in. The plug system is specifically designed with a 2.41-in. bore inside the plugs to enable the passage of 2 1/4-in. trip balls, improve fluid-flow capacity, and reduce surge pressures on weak formations when combined with Weatherford s autofill float equipment. The patented, integral pressure-equalizer prevents pressure buildup above the plugs to prevent premature release. The large-bore bottom dart is pumped from the surface in front of cement slurry and latches into the bottom plug. The bottom plug releases and features a rupture disk that enables circulation to be re-established after the wiper plug lands on the float equipment. The large-bore top dart is pumped behind the cement slurry and lands in the top plug. After the top plug is released, it wipes the casing before bumping on the top of the bottom plug, providing a positive indication of cement displacement. In the unlikely event that the top and bottom plugs release simultaneously, the integral emergency-bypass feature enables fluid to bypass the plug set and flow into the shoe track, ensuring continuation of cement displacement. mm) g-bump pressure (psi/mpa) aunch pressure (psi/mpa) ch /MPa) ID (in./ mm) area (in. 2 /mm 2 ) d-dart diameter High pressure Low pressure p-through drift diameter for dart ce (bbl/min) ulating temperature rating ( F/ C) perature for bump pressure rating ( F/ C) ired to open equalizer (psi/mpa) 9-5/ , /4 to 11-3/ to , to 1, to ,000 to 2, to to 1, to , Dramatically reducing drillout and running-in-the-hole time, the Sub-Surface Release large-bore plugs feature a Wiperlok nonrotating profile that corresponds to equivalent nonrotating landing profiles of compatible Weatherford float equipment. The plugs are primarily constructed from polyurethane and are available in either standard or combination fin designs. 13-3/4 to to , for 4 hr/18 for 16 hr 16 to to , Applications Any liner requiring a dual-plug system configuration to provide fluid separation during cementing operations Tight-tolerance liners that require the largest possible bore through the running string Especially beneficial when radial clearance between casing strings is less than or equal to in. Compatible and recommended for use with Weatherford s Sure-Seal 3 and 402/P/NP autofill equipment Liners run in pressure-sensitive formations to Weatherford. All rights reserved to

14 Subsurface-Release Plugs Sub-Surface Release Large-Bore Plug System For Casing and Liner Sizes 9-5/8 in. to 24 in. Features, Advantages and Benefits The large-bore plug system reduces surge pressures while running casing or a liner with autofill equipment in close tolerance annuli, protecting sensitive formations from surge pressures that can cause mud losses and ultimately saving time and rig costs. The patented, integrated pressure-equalizer prevents pressure buildup above the plugs to prevent premature release and enables rotation of the running string without rotation of the plugs, preventing fin damage on the plugs. The 2.41-in. large-bore enables the passage of 2 1/4-in. trip balls to pass through, activating float equipment below the plug. For float equipment requiring a smaller (2-in.) trip ball activation, see Weatherford s Sub-Surface Release mid-bore plug system. Two large 1.97-in. (50-mm) rupture disks in the bottom plug minimize risk of plugging with solids or debris, ensuring system reliability. In the event that the dual plugs are released simultaneously by the bottom dart, the integral emergency-bypass feature enables fluid to bypass the plug set and flow into the shoe track, ensuring continued cement displacement. Plugs are released by darts that maintain fluid separation through the drillpipe, preventing cement contamination. The system is PDC (polycrystalline diamond composite) drillable with a Wiperlok nonrotation profile that prevents rotation of the plugs during drillout of the float equipment, simplifying drillout and saving rig time. Polyurethane plug fins offer superior abrasion resistance and excellent wiping action, resulting in a clean casing ID after passage. Specifications Plug size 9-5/ /4 to 11-3/ to /4 to to to to Maximum plug-bump pressure (psi/mpa) 6, , , , Bottom-plug launch pressure (psi/mpa) 800 to 1, to Top-plug launch pressure (psi/mpa) High pressure Low pressure 2,000 to 2, to to 1, to Minimum plug ID (in./ mm) Minimum flow area (in. 2 /mm 2 ) ,941 Maximum rigid-dart diameter Minimum pump-through drift diameter for dart Flow endurance (bbl/min) 27 for 4 hr/18 for 16 hr Maximum circulating temperature rating ( F/ C) Maximum temperature for bump pressure rating ( F/ C) Pressure required to open equalizer (psi/mpa) 30 to to 0.41 Options Plug sets are available in standard or combination plug fin designs. Top plug available for high- or low-pressure applications. Optional ball catcher enables a 1 1/2- to 2-in. setting ball to be caught and retained in the bottom plug Weatherford. All rights reserved.

15 Subsurface-Release Plugs Sub-Surface Release Mid-Bore Plug System For Casing and Liner Sizes 9-5/8 in. to 24 in. Weatherford s industry-standard Sub-Surface Release mid-bore plug system is run in conjunction with 9 5/8- to 24-in. subsea casing hanger or liner hanger systems where the minimum drift of the running string is 2.54 in. The plug system is specifically designed with a 2.11-in. mid-bore inside the plugs to enable the passage of 2-in. trip balls, improve fluid-flow capacity, and reduce surge pressures on weak formations when combined with Weatherford s autofill float equipment. The patented, integral pressure-equalizer prevents pressure buildup above the plugs to prevent premature release. The mid-bore bottom dart is pumped from the surface in front of cement slurry and latches into the bottom plug. The bottom plug releases and features a rupture disk that enables circulation to be re-established after the wiper plug lands on the float equipment. The mid-bore top dart is pumped behind the cement slurry and lands in the top plug. After the top plug is released, it wipes the casing before bumping on the top of the bottom plug, providing a positive indication of cement displacement. In the unlikely event that the top and bottom plugs are released simultaneously, the integral emergency-bypass feature enables fluid to bypass the plug set and flow into the shoe track, ensuring continuation of cement displacement. plug-bump pressure (psi/mpa) lug launch pressure (psi/mpa) launch (psi/mpa) plug ID flow area (in. 2 /mm 2 ) rigid-dart diameter High pressure Low pressure pump-through drift diameter for dart urance (bbl/min) circulating temperature rating ( F/ C) temperature for bump pressure rating ( F/ C) required to open equalizer (psi/mpa) 9-5/ , /4 to 11-3/ to , /8 to to , to 1, to ,000 to 2, to to 1, to , for 4 hr/18 for 16 hr to to 0.41 Dramatically reducing drillout and running-in-the-hole time, the Sub-Surface Release mid-bore plugs feature a Wiperlok nonrotating profile that corresponds to equivalent nonrotating landing profiles of compatible Weatherford float equipment. The plugs are primarily constructed 16 to 24 from polyurethane and are available in either standard to or combination 3,000 fin designs Applications Any liner requiring a dual-plug-system configuration to provide fluid separation during cementing operations Tight-tolerance liners that require a large bore through the running string Compatible and recommended for use with Weatherford s Sure-Seal 3 and 402/P/NP autofill equipment Liners run in pressure-sensitive formations 2013 Weatherford. All rights reserved. 14

16 Subsurface-Release Plugs Sub-Surface Release Mid-Bore Plug System For Casing and Liner Sizes 9-5/8 in. to 24 in. Features, Advantages and Benefits The mid-bore plug system reduces surge pressures while running casing or a liner with autofill equipment in close-tolerance annuli, protecting sensitive formations from surge pressures that can cause mud losses and ultimately saving time and rig costs. The patented, integrated pressure-equalizer prevents pressure buildup above the plugs to prevent premature release and enables rotation of the running string without rotation of the plugs, preventing damage of the fins on the plugs. The 2.11-in. bore enables 2-in. trip balls to pass through, activating float equipment below the plug. For float equipment requiring larger (2-1/4 in.) trip ball activation, see Weatherford s Sub-Surface Release large-bore plug system. Two large 1.97-in. (50-mm) rupture disks in the bottom plug minimize risk of plugging with solids or debris, ensuring system reliability. In the event that the dual plugs are released simultaneously by the bottom dart, the integral emergency-bypass feature enables fluid to bypass the plug set and flow into the shoe track, ensuring continued cement displacement. Plugs are released by darts that maintain fluid separation through the drillpipe, preventing cement contamination. The system is PDC (polycrystalline diamond composite) drillable with a Wiperlok nonrotating profile that prevents rotation of the plugs during drillout of the float equipment, simplifying drillout and saving rig time. Polyurethane plug fins offer superior abrasion resistance and excellent wiping action, resulting in a clean casing ID after passage. Specifications Plug size 9-5/ /4 to 11-3/ to /8 to to to to Maximum plug-bump pressure (psi/mpa) 6, , , , Bottom plug launch pressure (psi/mpa) 800 to 1, to Top plug-launch pressure (psi/mpa) High pressure Low pressure 2,000 to 2, to to 1, to Minimum plug ID Minimum flow area (in. 2 /mm 2 ) ,245 Maximum rigid-dart diameter Minimum pump-through drift diameter for dart Flow endurance (bbl/min) 24 for 4 hr/18 for 16 hr Maximum circulating temperature rating ( F/ C) Maximum temperature for bump pressure rating ( F/ C) Pressure required to open equalizer (psi/mpa) 30 to to 0.41 Options Plug sets are available in standard or combination plug fin designs. Top plug available for high- or low-pressure applications. Optional ball catcher enables a 1 1/2- to 2-in. setting ball to be caught and retained in the bottom plug Weatherford. All rights reserved.

17 Subsurface-Release Plugs Sub-Surface Release Small-Bore Plug System For Casing and Liner Sizes 7 in. to 7-5/8 in. Weatherford s industry-standard Sub-Surface Release small-bore plug system is designed for subsea casing hangers or hydraulic liner systems between 7 in. (177.8 mm) and 7-5/8 in. (193.7 mm) where the minimum drillstring drift is 2.17 in. (55.1 mm). The bore inside the plugs improves fluid-flow capacity and, when combined with Weatherford s autofill float valves, reduces surge pressure on weak formations as the system is running in the hole. The patented, integral pressure-equalizer prevents pressure buildup above the plugs to prevent premature release. The small-bore plug system is fully compatible with Weatherford s mechanical ball seat (MBS). When a setting ball lands in the seat, applied surface pressure facilitates setting the hydraulic hanger and shears the ball seat. The bottom dart is pumped from the surface in front of cement slurry and latches into the bottom plug. The bottom plug releases and features a rupture disk that enables circulation to be re-established after the wiper plug lands in the landing or float collar. The top dart is pumped behind the cement slurry and lands in the top plug. After the top plug is released, it wipes the casing before bumping on the top of the bottom plug, providing a positive indication of cement displacement. Sub-Surface Release Small-Bore small-bore Plug plug Systemsystem with with latch-in, nonrotating profile profile In the unlikely event that the top and bottom plugs leave simultaneously, the integral emergency-bypass feature enables fluid to bypass Sub-Surface the Release plug Small-Bore set and Plug System flow into the shoe track, ensuring with Wiperlok nonrotating profile continuation of cement displacement. The system can be used with Weatherford s autofill float equipment to dramatically reduce drillout and running-in-the-hole time. The plugs are available in a latch-in, nonrotating profile or a Wiperlok nonrotating profile that corresponds to the compatible WLCD landing collar or 402P/ NP float collar. The plugs are primarily constructed from polyurethane and are available in either standard or combination fin designs. Applications Any liner for which a dual wiper-plug system is required to provide separation of fluids during the cementing operations Liners run with close-tolerance annuli Liners run in pressure-sensitive formations Latch-in configuration is compatible and recommended for use with Weatherford s WLCD landing collar and autofill float equipment Wiperlok configuration is compatible and recommended for use with Weatherford s 402P/NP float collars and autofill float equipment Sub-Surface Release Small-Bore small-bore Plug System plug system with Wiperlok nonrotating profile with Wiperlok nonrotating profile 2013 Weatherford. All rights reserved. 16

18 Subsurface-Release Plugs Sub-Surface Release Small-Bore Plug System For Casing and Liner Sizes 7 in. to 7-5/8 in. Features, Advantages and Benefits The dual plugs are released by darts that maintain fluid separation through the drillpipe, preventing cement contamination. The patented, integrated pressure-equalizer prevents pressure buildup above the plugs to prevent premature release and enables rotation of the running string without rotating the plugs in the casing, thereby preventing damage to the plug fins. Polyurethane plug fins offer superior abrasion resistance and excellent wiping action, resulting in a clean casing ID after passage. The system is PDC (polycrystalline diamond composite) drillable with a latch-in, nonrotating profile or Wiperlok nonrotating profile to prevent rotation of the plugs during drillout of the landing or float collar, simplifying drillout and saving rig time. Two large rupture disks in the bottom plug minimize risk of plugging with solids or debris, ensuring system reliability. Fully compatible with Weatherford s MBS to eliminate the need of a ball seat within the plugs and unnecessary equipment below the landing or float collar, improving operational efficiency and reducing cost. The 1.78-in. (45.21-mm) bore enables the passage of 1.5-in. (38.1-mm) trip balls to pass through, activating float equipment below the plug. In the event that the dual plugs are released simultaneously by the bottom dart, the integral emergency bypass feature enables fluid to bypass the plug set and flow into the shoe track, ensuring continued cement displacement. Specifications Plug size Maximum plug-bump pressure (psi/mpa) Maximum plugback pressure (psi/mpa) Top plug-launch pressure (psi/mpa) Bottom plug-launch pressure (psi/mpa) Minimum plug ID Minimum flow area (in. 2 /mm 2 ) Maximum rigid-dart diameter Minimum pump-through drift diameter Flow endurance (bbl/min) High pressure Low pressure Maximum circulating temperature rating ( F/ C) Maximum temperature for bump pressure rating ( F/ C) Equalizer actuation pressure (psi/mpa) / / / , , ,000 to 2, to to 1, to to 1, to , for 24 hr/14 for 4 hr to to / /8 8-5/ /8 9-5/ Weatherford. All rights reserved.

19 Subsurface-Release Plugs Model 837BC Sub-Surface Release Top Plug System For Liner Sizes 9-5/8 in. to 16 in. Weatherford s industry-standard Model 837BC Sub-Surface Release top plug system is a premium cementing plug that incorporates a ball seat for mid-diameter liners. The plug is designed for use with 9 5/8-in. and larger hydraulic liner systems, where the minimum drift of the drillstring is 2.54 in. (64.5 mm). This plug performs multiple functions during liner-setting and cementing operations. When the setting ball lands in the seat, applied surface pressure facilitates setting the hydraulic hanger and releasing the hydraulically released running tool. During the cementing job, the plug separates the top of the cement column from the displacement fluid, preventing cement contamination and confirming cement displacement when the plug lands on the float or landing collar at the liner bottom. The Model 837BC Sub-Surface Release top plug system features a patented integral-pressure equalizer to prevent premature release. It also has a more reliable shear-ring ball seat and plug-launch design, resulting in more accurate shear-pressure activation. When run on the outer joints connected to the retrievable seal mandrel (RSM) packoff, the plug does not move when picking up the setting tool, thus confirming release from the hanger system. This feature prevents damage to, or accidental release of, the plug and is a proprietary design advantage of the Weatherford liner-hanger system. 2,500 psi (17.24 MPa) Applications 3,000 psi (20.68 MPa) 3,500 psi (24.13 MPa) Liners run in pressure-sensitive formations Compatible and recommended for use with Weatherford s SurgeMaster II and large-bore autofill float equipment Liners run with close-tolerance annuli Wells in which it is advantageous to have the ball seat in the plug rather than at the shoe 2013 Weatherford. All rights reserved. 18

20 Subsurface-Release Plugs Model 837BC Sub-Surface Release Top Plug System For Liner Sizes 9-5/8 in. to 16 in. Features, Advantages and Benefits The integral ball seat provides the capability to actuate hydraulically functioned equipment above the plug rather than pressuring up the complete casing string, providing greater operational efficiency. The ball seat retains the setting ball after shearing, eliminating the need for a separate ball-catching device, thereby reducing costs. The Model 837BC Sub-Surface Release top plug system relieves surge pressures while running a liner with autofill-float equipment in close-tolerance annuli, ultimately saving time and rig costs by protecting sensitive formations from surge pressures, which can cause mud loss. The patented, integral pressure-equalizer system prevents pressure buildup above the plug, thereby preventing premature release. The mid-bore dart releases the plug to maintain fluid separation of cement and displacement fluid through the drillpipe, preventing cement contamination. The in. (59.51-mm) bore enables in. (53.98-mm) trip balls to pass through, activating equipment below the plug, such as the float equipment. When the integral ball seat is sheared, the pressure dissipates in the liner, greatly reducing the possibility of formation damage related to hydraulic shock. Polyurethane plug fins offer superior abrasion resistance and case-wiping action, resulting in a cleaner casing ID than conventional plugs. The plug is PDC (polycrystalline diamond composite) drillable, which eliminates the need to trip in and out of the hole to remove the plug, saving operating costs and rig time. The exclusive WiperLok nonrotating system s selective use of the compatible Weatherford float collar or landing collar prevents the plug from rotating during drillout, thereby reducing rig time. If the plug does not release as planned, a bypass feature located in the crossover above the plug enables the plug to be released and cement to be displaced from the liner. Ball Seat Ball seats can catch 2 1/8-in. balls and come in four different shear pressures that are color-coded for easy identification: 1,600 psi (11.03 MPa) blue, 2,500 psi (17.24 MPa) yellow, 3,000 psi (20.68 MPa) green, and 3,500 psi (24.13 MPa) red. 1,600 psi (11.03 MPa) 2,500 psi (17.24 MPa) 3,000 psi (20.68 MPa) 3,500 psi (24.13 MPa) 1,600 psi (11.03 MPa) 2,500 psi (17.24 MPa) 3,000 psi (20.68 MPa) 3,500 psi (24.13 MPa) Weatherford. All rights reserved.

21 Subsurface-Release Plugs Specifications Plug size 9-5/ /4 to 11-3/ to /8 to to Maximum bump pressure (psi/mpa) 6, , , , Plug-launch pressure (psi/mpa) 2,000 to 2, to Blue ball seat shear pressure (psi/mpa) 1, Yellow ball seat shear pressure (psi/mpa) 2, Green ball seat shear pressure (psi/mpa) 3, Red ball seat shear pressure (psi/mpa) 3, Pressure required to open equalizer (psi/mpa) 30 to to 0.41 Minimum plug ID Minimum flow area (in. 2 /mm 2 ) ,058 Maximum rigid-dart diameter Minimum pump-through drift diameter Maximum circulating temperature rating ( F/ C) Maximum temperature for bump pressure rating ( F/ C) Flow endurance before ball seat shear (bbl/min) 16 for 24 hr Flow endurance after ball seat shear (bbl/min) 16 for 4 hr Options Plug sets are available in standard or combination plug fin designs. Top plug available for high- or low-pressure applications Weatherford. All rights reserved. 20

22 Subsurface-Release Plugs Sub-Surface Release Small-Bore Top Plug For Casing and Liner Sizes 7 in. to 7-5/8 in. Weatherford s industry-standard Sub-Surface Release small-bore top plug is designed for use with subsea casing hangers or hydraulic liner systems between 7 in. (177.8 mm) and 7-5/8 in. (193.7 mm), where the minimum drift of the drillstring is 2.17 in. (55.1 mm). When combined with Weatherford s autofill float valves, the 1.81-in. (46.0- mm) bore inside the plug improves fluid-flow capacity and reduces surge pressure on weak formations as the system is running in the hole. The patented, integral pressure-equalizer prevents pressure buildup above the plug to prevent premature release. The plug is fully compatible with Weatherford s mechanical ball seat (MBS). During the cement job, the plug separates the top of the cement column from the displacement fluid, preventing cement contamination and confirming cement displacement when the plug lands on the float or landing collar at the bottom of the liner. Sub-Surface Release Small-Bore small-bore Top Plug top plug with with Wiperlok nonrotating profile The Sub-Surface Release small-bore top plug can be used with Weatherford s autofill float equipment to reduce drillout and running-in-the-hole time. The plug is available in a latch-in, Wiperlok, or standard flat nonrotating profile that corresponds to the compatible WLCD landing collar or 402/NP float collar. The plug fins are primarily constructed from polyurethane and are available in either standard or combination designs. Applications Any liner for which a single wiper-plug system is required to provide separation of fluids during cementing operations Liners run with close-tolerance annuli Wiperlok configuration is compatible and recommended for use with Weatherford s 402P/NP float collars and autofill float equipment Latch-in configuration is compatible and recommended for use with Weatherford s WLCD landing collar Liners run in pressure-sensitive formations Standard flat configuration is compatible and recommended for use with Weatherford s 402 float collar and autofill float equipment Weatherford. All rights reserved.

23 Subsurface-Release Plugs Features, Advantages and Benefits The top plug is released by the top dart, maintaining fluid separation through the drillpipe, preventing cement contamination. The patented, integrated pressure-equalizer prevents pressure buildup above the plug to prevent premature release and enables rotation of the running string without rotating the plug in the casing, preventing damage of the fins on the plug. Polyurethane plug fins offer superior abrasion resistance and excellent wiping action, resulting in a clean casing ID after passage. Fully compatible with Weatherford s MBS to eliminate the need of a ball seat within the plug and unnecessary equipment below the float collar, improving operational efficiency and reducing cost. The plug is PDC (polycrystalline diamond composite) drillable with a standard flat, latch in, or Wiperlok nonrotating profile that prevents rotation of the plug during drillout of the float collar, simplifying drillout and saving rig time. The 1.81-in. (46.0-mm) bore enables the passage of 1.75-in. (44.4-mm) trip balls to pass through, activating float equipment below the plug. Specifications Plug size / / Maximum plug-bump pressure (psi/mpa) 8, Top plug-launch pressure (psi/mpa) 2,000 to 2, to Minimum plug ID Minimum flow area (in. 2 /mm 2 ) ,661 Maximum rigid-dart diameter Minimum pump-through drift diameter for dart Flow endurance (bbl/min) 10 for 24 hr/14 for 4 hr Maximum circulating temperature rating ( F/ C) Maximum temperature for bump pressure rating ( F/ C) Equalizer actuation pressure (psi/mpa) 50 to to Weatherford. All rights reserved. 22

24 Subsurface-Release Plugs Plug Locator System Weatherford s plug locator system eliminates errors in cement displacement volumes by producing a recognizable indication when a cementing top plug passes through a locator collar at a predetermined distance above the float or landing collar in the casing string. A surface pressure increase between 300 and 900 psi (2.068 and MPa) indicates when the top plug passes through the locator collar. Accurate displacement is achieved by pumping the calculated volume between the locator and landing collars until the top plug bumps. The system meets the temperature and pressure ratings of Weatherford plugs equipped with polyurethane fins and Duromer cores. Applications Long casing or liner strings using Weatherford s conventional or Sub-Surface Release plug systems Wells with compressible displacement fluids Critical well casing strings Features, Advantages and Benefits The system eliminates most errors in cement displacement volumes, such as fluid compression, casing ID variances, and incorrect pump efficiencies, preventing costly corrective measures. The system prevents a wet shoe and excessive cement drillout. The locator collar and plug are PDC (polycrystalline diamond composite) drillable, saving valuable rig time Weatherford. All rights reserved.

25 Subsurface-Release Plugs Specifications a Nominal Size / / / Indicator Pressure psi/mpa Part Number A 300 to to to to to to to to to to a The plug locator system is only available in dual-plug sets. Dimensions B C Minimum Pump-Through ID Options The 7-in. (177.8-mm), 9 5/8-in. (244.5-mm), 11 3/4-in. (298.5-mm), 13 3/8-in. (339.7-mm), and 16-in. (406.4-mm) sizes are available with Weatherford s WiperLok nonrotating profile for superior drillability when used with the WiperLok float shoes and collars. A B C 2013 Weatherford. All rights reserved. 24

26 Surface- Release Plugs

27 Introduction Surface-Release Plug Systems Weatherford s surface-release casing-wiper plugs are used for surface casing strings that require fluid separation during cementing operations. Released from Weatherford s cementing head, the bottom plug is launched in front of the cement slurry and features a rupture disk that enables circulation to be re-established after the plug lands on float equipment below. The top plug is then released, wiping the casing before bumping on the top of the bottom plug, providing a positive indication of cement displacement. A casing pressure test can then be performed to verify casing integrity. Unique features of the systems include: Top and bottom plugs incorporate secondary sealing and wiping fins, reducing cement contamination by maintaining fluid separation. Standard plugs have a flat-bottom profile that forms a face-to-face seal, enabling high bump pressures. Nonrotating top and bottom plugs are available with WiperLok nose design to prevent rotation of the plugs during drillout. Polyurethane plug fins offer superior abrasion and wear resistance, providing excellent wiping action, resulting in a clean casing ID after passage. One-piece Duromer core can withstand high torque, ensuring the device will not shear during drillout Weatherford. All rights reserved. 26

28 Surface-Release Plugs Surface-Release Casing-Wiper Plugs For Casing Sizes 3-1/2 in. to 24 in. Weatherford s surface-release casing-wiper plugs are designed to efficiently wipe casing strings clean of cement while maintaining fluid separation during cementing operations. Designed and built using Weatherford s extensive field-proven experience in elastomer products, the wiper plugs are constructed primarily of high-abrasion, wear-resistant polyurethane to withstand high bump pressures and high-pressure casing tests. Released from Weatherford s cementing head, the bottom plug is launched in front of the cement slurry and features a rupture disk that enables circulation to be re-established after the plug lands on float equipment below. The top plug is then released, wiping the casing before bumping on the top of the bottom plug, providing a positive indication of cement displacement. A casing pressure test can then be performed to verify proper zonal isolation. The surface-release casing-wiper plugs are available in either standard flat or Wiperlok nonrotating profiles. The plugs are compatible and recommended for use with Weatherford s float equipment to enhance pressure ratings and reduce surge pressures. Applications Surface casing strings requiring fluid separation during cementing operations Deep, high-angle wellbores anticipating high displacement and bump pressures Compatible and recommended for use with Weatherford s Sure-Seal 3 float equipment Weatherford. All rights reserved.

29 Surface-Release Plugs Features, Advantages and Benefits Top and bottom plugs feature secondary sealing and wiping fins, reducing cement contamination by maintaining fluid separation. The bottom plug s integral rupture disk is rated at a 400-psi (2.75-MPa) burst pressure, with higher burst pressures available, providing operational flexibility for specific applications. Standard plugs feature a flat-bottom profile that forms a face-to-face seal, enabling high bump pressures. Nonrotating plugs feature Weatherford s Wiperlok profile that prevents spinning and increases resistance to rotation as load is applied, producing significantly faster drillout times. Plugs are released from surface by Weatherford s cementing head, which uses a flag indicator to give a positive indication that the plugs have successfully launched from the head. Wiper plugs are PDC (polycrystalline diamond composite) drillable, saving rig time and avoiding bit damage. Polyurethane plug fins offer superior abrasion and wear resistance, providing excellent wiping action, resulting in a clean casing ID after passage. One-piece duromer core can withstand high torque, ensuring the device will not shear during drillout. Options Plugs are available with standard or Wiperlok nonrotating profiles. Combination plugs are available for casing strings with multiple standard sizes. Higher pressure rupture disks are available upon request. Wiper Plugs Standard top plug Nonrotating top plug Standard bottom plug Nonrotating bottom plug 2013 Weatherford. All rights reserved. 28