Program mechatronics. Orlians. Development «signalisation light» with LED-technology

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1 Program mechatronics Result portfolio-exercise (2007): Mechatronics in active steering / passive decoupling (or suppression) to obtain a smooth operation (machine or proces) Digital mockup: enhanced design and optimisation in the virtual world Feasibility of building in intelligence and embedded software in products Intelligence Actuators Mechanical system Tele- remote monitoring, configuration, upgrading, steering of products (machines) Sensors Services: Mechatronic design, noise and vibrations, DfX for PBA (RoHS) Smooth operation (machine or proces) by mechatronic design (principles) ICT in products (study ongoing) Together with knowledge partners (eg. FMTC, IMEC) and innovating companies Projects: focus on innovation and growth (rather than troubleshooting ) sirris info@sirris.be 21/06/ Orlians Development «signalisation light» with LED-technology Railway: Development of signalisation light based on LED-technology Overschrijdingslicht Compliant with railway-standards and requirements NMBS (Infrabel) Contribution Sirris Analysis of railway standards and requirements Mechanic, elektronic, functional Choice of appropriate technologies LED-technology, power supplies Realisation prototype (icw integrator) Result LED-technology (maintenance friendly, reliable, less energy consumption) applied in lighting- and signalisation systems. Realisation of a overschrijdingslicht for NMBS. van hightech infrastructuur u vooruit? sirris info@sirris.be 21/06/

2 Skyman Development of an intelligent BMU van hightech infrastructuur u vooruit? Develop BMU for curved walls Introduction of intelligent controls Contribution Sirris Set up specifications telescopic arm Safety Reliability Market study of available mechatronic components Input of competence on sensors, PLC s, wireless communication, Result New type BMU with ability to clean curved walls Development of other applications for new markets (e.g. wind mills) sirris info@sirris.be 21/06/ Trinity engineering develops a gyroscopic stabilised camera platform Development of a high tech camera platform Integration state-of-the-art technologies (gyroscopes, control strategies) Contribution Sirris/FMTC Help and advice with concept choice Kinematic and dynamic simulations Mechatronic workbench : rapid prototyping and testing of system and different control strategies, steering methods to obtain stabilized images Aimed result Cost effective, qualitative solution for the mediasector New markets? (e.g. surveillance) van hightech infrastructuur u vooruit? sirris info@sirris.be 21/06/

3 Telemonitoring, condition monitoring and diagnostics van hightech infrastructuur u vooruit? Follow up of the condition of machines and/or parts Choice of suitable sensors and suitable algorithms for diagnosis (always alarm in case of error; avoid invalid alarms) Contribution Sirris/FMTC Help with sensor and algorithm choice Intensive measurement campaigns Use of in-house developed software for processing the measurement data and to choose the good algoritm Aimed result Remote monitoring of machines Correct automatic diagnosis (no money- or time loss by interventions in case of invalid alarms) sirris info@sirris.be 21/06/ EDM in cooperation with Imec 1. Theme: PBA Printed Board Assembly: What? Components soldered on a Printed Circuit Board to realise an electronic function Importance? Basic building block of electronic systems and modules. Basic platform to introduce electronics read intelligence in products. Low entrance level, wide spread, universal applied industrial technology A lot of application independent design, qualification en production problems sirris info@sirris.be 21/06/

4 EDM in cooperation with Imec 2. Industrial problems Very complex, international supply chain OEM, ODM, design houses, EMS PCB fabricants Component fabricants, component suppliers High level of technicity < > weak technical-scientific approach. Common practice is experience based. Enhancing, complex standards and regulations: WEEE, RoHS, EuP, Reach, The Pb free assembly revolution. Cost: 32 Miljard US$ (end 2007) Individual company lacks resources to translate the technological evolution and the enhancing standardisation/regulations in efficient design- and qualification directives. Big gap between knowledge in companies and knowledge required to steer the supply chain. No academic substructure. sirris /06/ EDM in cooperation with Imec 3. The service since 1/7/2005 IMEC PBA initiative PBA knowledge- and advisory service team Offers a PBA (incl. PCB) development service and a nontechnological, product development methodology r&d in cooperation with IMEC research groups, external knowledge centers, regional and international industry. sirris info@sirris.be 21/06/

5 EDM in cooperation with Imec 3. Advices to companies of the sector Niko ED&A (ventilation) Siemens Jaga Radson Massive ETAP Philips BARCO sirris /06/ Some other examples of mechatronic projects in the sector L-Door, Liedekerke, production van sectional doors Resultaten en prognose INA INVEST en L-Door Aantal poorten Jaartal L-Door INA INVEST sirris info@sirris.be 21/06/

6 Some other examples of mechatronic projects in the sector Santana, Asse, automatic varnishing of cork tiles Transportband Drogen 100 gr/m² natte lak volledig droog microgolf lucht van barberan Transportband Drogen 100 gr/m² natte lak moet maar 50 à 60% droog zijn Lucht IR Frictietransportband Van 80 Gieten 100 gr/m² natte Frictietransportband sirris lak /06/ Van 5 80 m/min 6