The Equipment Sourcebook 2014 VOLUME 10

Transcription

1 The Equipment Sourcebook 2014 VOLUME 10

2 The Equipment Sourcebook Since 1971, Henkel Corporation has designed, built and integrated high-quality equipment solutions. From simple handheld devices to fully automated systems, Henkel offers a complete line of standard off-the-shelf brand dispensing and light curing equipment, which can be integrated easily into your manufacturing process. Introduction From water-thin liquids to high-viscosity pastes, brand equipment is capable of dispensing and curing a wide variety of adhesives, sealants and other industrial fluids: Adhesives and Sealants Industrial Fluids Acrylics Hot Melts Accelerators/Activators Paints Anaerobics Silicones Greases Primers Cyanoacrylates Urethanes Inks Solvents Epoxies UV/Light Curing Adhesives Lubricants/Oils Solder Pastes In addition to our standard line of equipment, Henkel offers a number of resources to support your dispensing needs: Custom Equipment Systems We can modify any brand standard system or customize a system to meet your specific assembly needs. Equipment Rental Program Evaluate the performance of our equipment before making a capital investment. Equipment Website Locate details on brand standard and custom equipment, parts and accessories, and equipment services. To learn more about our equipment, or to find the name and phone number of your nearest authorized distributor, visit Adhesive and Sealant Specialists Henkel Adhesive and Sealant Specialists are available across the continent to personally assist you with new assembly challenges or to help you re-engineer an existing application for improved performance and cost savings using brand products. Contact us at LOCTITE ( ) or visit The Adhesive Sourcebook In addition to our dispensing and curing equipment, Henkel offers a complete line of adhesives, sealants, cleaners, lubricants, potting compounds and coatings. More than 1,400 products in total! To view our online catalog, visit or to request a copy, send an to literature@loctite.com, and reference the Adhesive Sourcebook, LT Engineering Services Henkel now offers complete engineering services for projects demanding expertise and support beyond the limits of our standard technical services. As a result, our engineers and scientists can quote the following value-added services: On-site engineering assistance and consultation Joint product development programs Contract lab services and testing Prototype testing and fixture preparation Custom formulations For more information on these and other Henkel Engineering Services, contact your Henkel Adhesive and Sealant Specialist at LOCTITE ( ).

3 Contents INTRODUCTION EQUIPMENT SERVICE SOLUTIONS... 3 DISPENSING DISPENSE SYSTEMS ADHESIVE BOTTLES... 5 Benchtop Peristaltic Dispenser...6 Bond-A-Matic 3000 Dispenser...7 Dual Channel Integrated Dispenser...7 DISPENSE SYSTEMS PNEUMATIC SYRINGE DISPENSING... 8 Posi-Link Volumetric Dispense System for Prepackaged Syringes...9 Posi-Link Syringe Nests...10 Precision Syringe Dispensing System...11 EQ SD10 Digital Syringe Dispenser...11 Digital Syringe Dispensing System Foot Pedal Dispenser ml PUR Dispenser System DISPENSE SYSTEMS TUBE BONDING Light Cure Acrylic Adhesive Dispensing System...14 DuraPump Pneumatic Meter Mix Systems...28 Brand Meter Mix System Options & Accessories ml Dual Cartridge Dispensers...30 HANDHELD APPLICATORS ml/250 ml Hand Pumps...32 CA Volumetric Hand Pump...32 Soft Squeeze Bottles ml Gel CA Syringe Dispenser ml Manual Syringe Applicator ml/30 ml Tube Dispensing Manual Plungers ml F Tube Squeeze Dispenser ml Dual Cartridge Manual Applicators ml Dual Cartridge Pneumatic Applicator ml/400 ml Dual Cartridge Manual Applicators ml/400 ml Dual Cartridge Pneumatic Applicators ml Dual Cartridge Pneumatic Applicator...35 Fixmaster Universal Dispenser...35 Dual Cartridge Manual Applicator 300 ml x 300 ml Contents DISPENSE SYSTEMS CONTROLLERS & RESERVOIRS Dual-Channel Automatic Controller...16 Spray Valve Controller Digital Multi-Functional Controller Digital Dispense Controller...18 Bond-A-Matic 3000 Reservoir...19 Shot Miser Reservoir...19 BENCHTOP, HANDHELD & SOFT PACK CARTRIDGE DISPENSING High Pressure 300 ml Benchtop Dispenser ml Cartridge Pusher EQ HD ml Pneumatic Cartridge Dispenser ml Pneumatic Cartridge Dispenser Retainer...22 Soft Press Hand Held Pneumatic Applicator...22 VOLUMETRIC DISPENSING Posi-Link Controller...23 Posi-Link Actuator...23 Posi-Link 50 ml Dual Cartridge Nest...24 Pinch Tube Valve...24 SINGLE COMPONENT VOLUMETRIC DISPENSING Compact Rotor Pump Dispense System...25 TWO-COMPONENT VOLUMETRIC DISPENSING METER MIX SYSTEMS DuraPump Programmable Meter Mix Systems...27 HANDHELD HOT MELT DISPENSERS A/050A-HT /075-LT AIR/175-AIR-HT Pneumatic Dispensers SPRAY/175-SPRAY-HT Pneumatic Dispensers Manual Dispenser...39 Reactive Urethane Cartridge Dispenser...39 Brand Hot Melt Nozzles & Accessories...40 HANDHELD VALVES LV Handheld Applicator...42 Manual Handheld Applicator...43 Pneumatic Handheld Applicators...44 Vari-Drop Applicator...45 Brand Handheld Dispensing Valve Fluid Compatibility Chart...46 DISPENSING VALVES Stationary Applicator Valve...48 Micro Needle Valve...49 EQ VA10 Micro Diaphragm Valve...50 Light Cure Dispense Valve Cyanoacrylate Dispense Valve EQ VA15 Diaphragm Valve Diaphragm Valve...52 Spray Valve...53

4 2 Contents Spray Valve Controller...53 EQ VA30 Jet Valve...54 Poppet Valve...55 EQ Dispense Valve 50 Bar...56 High Pressure Dispense Valve 150 Bar...56 Brand Valve & Pump Fluid Compatibility Chart...57 ANAEROBIC SPECIAL DISPENSE SYSTEMS Positive Displacement Pump...59 Rotospray 9000 Applicator...59 Pump-A-Bead II Dispenser...60 Dial-A-Seal Applicator...61 DISPENSE MONITORING SYSTEMS High Precision Dispense Monitoring System...62 CONSUMABLES DISPENSE ACCESSORIES High Precision Stainless Steel Dispense Tips...63 Tapered Dispense Tips...64 General-Purpose Dispense Tips...64 Flexible Dispense Tips...64 General-Purpose Tapered Dispense Tips...64 Additional Dispense Tips & Accessories...64 Cartridge Accessories...64 Brand Static Mix Nozzles & Accessories...65 Brand Syringe Accessories...68 DISPENSE SPARE PARTS Brand Spare Parts...69 MOTION CONTROL ROBOT DISPENSE SYSTEMS D Benchtop Robot D Benchtop Robot D Benchtop Robot D Benchtop Robot...74 EQ RB20 500D Dual Benchtop Robot...75 EQ RB15 200D Gantry Robot...76 S440 Series SCARA-N Robot...77 DISPENSE STATIONS EQ RB10 Rotary Dispense System...78 Brand Mounting Hardware & Guarding Enclosures...79 LIGHT CURE LIGHT CURE SOLUTIONS LED LIGHT CURING DEVICES LED Light Source...82 Indigo 7703 LED Light Source HD LED Light Source...83 Indigo 7703-HD LED Light Source...83 CureJet 375 LED...84 CureJet 405 LED...85 CureJet Indigo LED...86 CureJet Quad Controller...87 LED FLOOD SYSTEMS LED Flood Controller...88 LED Flood Cure, LED Flood Cure, LED Flood Cure, Indigo...88 Single Line Array LED, Controller Single Line Array LED, Single Line Array LED, WAND SYSTEMS EQ CL10 Single LED Controller...91 EQ CL10 Quad LED Controller...91 EQ CL10 6 mm LED Head 2.7 m...91 EQ CL15 UV Wand Systems CURE CHAMBERS & FLOOD SYSTEMS UV Chamber S UV Flood System...94 Focused UV Flood Curing System...95 CURE CONVEYORS UV Benchtop Conveyor...96 UV Curing Conveyor...97 HIGH INTENSITY LIGHT SOURCES Electrodeless Lamp Assembly & Power Supply...98 High Intensity Ultraviolet Sources...99 ASSURECURE SYSTEM LIGHT METERS Radiometer Dosimeter for UV LED and UV A/B Light Radiometer Dosimeter for Visible LED and UVV Light UV Spot Radiometer INDEX INDEX BY ITEM NUMBER

5 Equipment Service Solutions As a full-service supplier of equipment, Henkel offers a wide variety of Equipment Services to its customers. 3 Factory Repairs If you have equipment in need of repair, Henkel can restore it to original operating specifications. Customers often schedule preventive repairs to coincide with annual shutdowns. Henkel can work with you to get your equipment up and running in the fastest possible time frame. Rental equipment may be available on a short-term basis to minimize downtime. Benefits of Factory Repair Service include: Trained technicians evaluate equipment based on original design specifications to identify critical and preventive repair recommendations. Equipment is repaired using original factory parts. All equipment is fully tested to original quality specifications. All repairs carry a 30-day labor and 90-day parts warranty. Calibrations Henkel provides calibration services for all of its light meters. All meters are calibrated to original calibration standards. Data is collected before and after calibration, and a calibration certificate is issued that states test results. In addition, you can sign up with Henkel for calibration reminders. All units are also inspected during calibration for any potential repairs. Rebuild Exchange Program The Henkel Rebuild Exchange Program offers customers a cost-effective way of streamlining the repair of dispensing valves. The rebuild program allows customers to send in their old valve and receive a reconditioned valve in return. Customers who participate in this program typically keep a spare valve in inventory so if a valve goes down, it can be replaced immediately. The valve in need of repair is then sent to Henkel and a reconditioned valve is shipped back to the customer for future use. Advantages of the Rebuild Exchange Program are: Rebuilt equipment is less than half the cost of a new unit. Rebuilt equipment is shipped in one to two business days. Highly trained technicians use original factory parts. All equipment is specially treated with a Henkel proprietary technology to prolong its useful life with reactive adhesives. All rebuilds carry a 30-day labor and 90-day parts warranty. Equipment Service Solutions Field Service Henkel technicians are available to travel to your location for repair services, preventative maintenance, training or assistance in setting up a new system. Whatever you need, Henkel can provide the service. Discount Equipment Henkel is able to offer a wide range of used or discontinued equipment at discounted prices. This equipment typically has been used in our rental program or has been used for customer demonstrations or trade shows. This equipment may have cosmetic blemishes, but performs to original factory specification. All equipment carries the same warranty as new equipment, and is fully tested and reconditioned prior to sale. Spare Parts Spare parts and accessories are available through the equipment services group of Henkel. Most common spare parts can be identified on our website at If you cannot find the part you are looking for, our equipment services group can help you identify that part and provide you with a quote.

6 4 Equipment Service Solutions Equipment Rental Many of the equipment products that Henkel offers are available for short-term rental. Henkel s Equipment Rental Program allows customers the flexibility to confirm the performance of our adhesives and equipment risk-free before investing in a purchase. If, during the first 30 days, you decide that you would like to purchase the rental equipment, the entire rental charge is credited toward your purchase. The benefits of this program include: The performance of a new manufacturing process can be confirmed before investing fully in the purchase of equipment. Short production runs can be accommodated without having to buy equipment. Equipment can be rented during the repair of production equipment, minimizing any downtime. Lease-To-Own Program Henkel offers a Lease-to-Own program for new equipment. According to the United States Equipment Lessors Association, 80% of all companies use leasing to acquire some or all of the machinery and equipment that they use to run their businesses. Henkel s Lease-to-Own program provides an effective way for your business to acquire almost any Henkel equipment. Leases can be customized to each company s needs. Our program can also include other services and spare parts as part of the equipment lease. Let us customize a lease program to meet your needs. Preventative Maintenance Contracts There are many misconceptions about preventative maintenance (PM). One such misconception is that PM is unduly costly. This may be true for some components, but not all. Without PM, costs for lost production time from unscheduled equipment breakdown will be incurred. Also, PM will result in savings due to an increase in effective system service life. Long-term benefits of PM include: Improved system reliability. Decreased cost of replacement. Decreased downtime. Better spare part inventory management. Henkel can create a PM contract that fits your specific equipment and can work with your maintenance staff to ensure maximum uptime of your equipment. Request Equipment Services To learn more about the services Henkel offers, you can visit our website at In addition to our services, the website offers manuals and technical information on equipment products. By Internet To request a quote or get more information, your request to equipment-customerservice@loctite.com. By Telephone If you wish to speak to us regarding an equipment service, you can call to speak to an equipment services representative. If you have a question regarding equipment setup or operation, our technical information staff is available to help. To contact a technical information staff member, call LOCTITE ( ) and choose the technical service option. Equipment Website To better support our wide array of equipment services, our Equipment website provides easy access to all service options and inquiries for all Equipment you may be interested in. Technical literature, Equipment Showroom locator, operational videos and much more are all at your fingertips, for quick and easy access. You can also choose to purchase directly online using a major credit card. Select from our wide array of adhesive dispensing and light curing equipment. Shipping time for most items is just one to two business days. Visit us on the web for additional information, diagrams, products and our full line of equipment.

7 Dispense Systems Adhesive Bottles bottle dispense systems are designed to offer the total package for dispensing adhesives, packaged in a or any other brand bottle. From outof-the-box ready to more versatile integrating dispensing components, these systems offer effective solutions to your demanding manufacturing needs. Dispensing 5 PRODUCT Item Number Pressure Regulation Used to Dispense Volumetric Bottle Dispensers Dispense adhesive directly from product bottle with no reservoirs required. Benchtop Peristaltic Dispenser N/A Pressure-Time Bottle Dispense Systems Versatile systems for dispensing a wide range of products in a variety of adhesive bottle sizes. Bond-A-Matic 3000 Dispenser Bond-A-Matic 3000 Dispenser Integrated Semiautomatic Dispenser to 15 psi Instant Adhesives, Light Cure Acrylics, Retaining Compounds, Threadlockers Gel Adhesives, Instant Adhesives, Light Cure Acrylics, Retaining Compounds, Threadlockers Package Types & Sizes Any bottle 250 ml bottle 1 lb. bottle 1 liter bottle 2 kg bottle 200 g squeeze tube Viscosity Range 0 to 5,000 cp Low Low Level Sensing to 100 psi Medium to High No to 15 psi Gel Adhesives, Instant Adhesives, Light Cure Acrylics, Retaining Compounds, Threadlockers 250 ml bottle 1 lb. bottle 1 liter bottle 2 kg bottle 200 g squeeze tube Low to Medium to 100 psi Medium to High Yes No No Yes Dispense Systems Adhesive Bottles Dispense tips are required to complete your system. Check out page 63 to select from our wide assortment of dispense tips.

8 VOLUMETRIC BENCHTOP BOTTLE DISPENSER 6 Dispense Systems Adhesive Bottles Benchtop Peristaltic Dispenser Item Number: Reliable and effective volumetric dispenser for single-component, low viscosity fluids. Dispenses directly from the product bottle. Air-free volumetric dispensing eliminates air in product, avoiding premature product clogging of cyanoacrylates. Instant reverse for vacuum suck-back that shuts off the flow of liquid and prevents dripping. Continuous or timed mode with LED display. Power Supply Power Consumption Dispense Time Range Rotor Speed Maximum Flow Rate Minimum Drop Size Dimensions Used to Dispense Viscosity Dispense Range Package Types & Sizes Suck-Back Parts Included 110/220 VAC; 50/60 Hz 0.3 amps 0.01 to 99.9 seconds Up to 120 rpm Up to 6 ml per minute ml 7.2" W x 3.2" H x 6.7" D 6.6 lbs. Instant Adhesives, Light Cure Acrylics, Retaining Compounds, Threadlockers 0 to 5,000 cp ml up to 6 ml/minute Any bottle Programmable by reversing the direction of rotor (1) Silicone Grease (1) Applicator Assembly (1) Manual (4) Feed Tubing (4) Applicator Nozzles Additional Information N/A Additional Accessories Sold Separately Applicator Holder Micro Dispense Scale Dispense tips are required to complete your system. Check out page 63 to select from our wide assortment of dispense tips.

9 PRESSURE-TIME BOTTLE DISPENSE SYSTEMS Bond-A-Matic 3000 Dispenser Item Numbers: and Reliable, low-cost pneumatic dispensers for single-component adhesives. Effective pinch tube dispenser included. PTFE-lined, black feed line provides a light and moisture barrier to ensure no-clog dispensing of light sensitive acrylics and moisture sensitive instant adhesives. Dispensing needle assortment allows you to select the needle to deliver the bead or dot size needed for your application. Adjustable pressure regulator. Ready to Go Right Out of the Box! Air Input Clean, dry air not to exceed 125 psi and filtered with a maximum of 50 microns Fluid Pressure Output : 0 to 15 psi : 0 to 100 psi Product Viscosity : 0 to 3,000 cp : >3,000 cp Maximum Distance from System to Dispense Point 48" Overall " H x 9.875" W x " Diameter Dimensions Internal Reservoir 10" H x 5" Diameter 18 lbs. Used to Dispense Gel Adhesives, Instant Adhesives, Light Cure Acrylics, Retaining Compounds, Threadlockers Package Types & Sizes 250 ml bottle / 1 lb. bottle / 1 liter bottle 2 kg bottle / 200 g squeeze tube Parts Included (1) Bond-A-Matic Reservoir with 1 4" tank fitting (1) Vari-Drop Applicator Kit (1) 1 4" Feed Line and Spring Strain Relief (1) Anti-Bubble Tip & Sleeve (1) Needle Assortment Kit (1) Tube of Silicone Grease (1) Manual Additional Information For Spare Parts & Accessories, see page 69. Additional Accessories Sold Separately Reservoir Liner Empty 1 lb. HDPE Bottle Dispense tips are required to complete your system. Check out page 63 to select from our wide assortment of dispense tips. 7 Dispense Systems Adhesive Bottles Dual Channel Integrated Dispenser Item Numbers: and Superior dispensing solution provides cost-effective operation in high volume applications. Integrated fluid reservoir and dispense valve timing controls. Precision fluid pressure regulator and gauge. Two independent adhesive output ports and digital timing channels (adjustable from 0.01 to seconds). Can be used to control two dispense valves or one dispense valve and one advancing slide. Selectable delay setting allows positioning of an advancing slide prior to the opening of dispense valve. Low level sensor alarm provides warning for adhesive bottle replacement. Interface connections for customer s PLC to indicate reservoir low level condition and cycle complete signal. Selectable supervisory lockouts for pressure and time Vari-Drop Applicator Power Supply Air Input 90/260 VAC; 47/63 Hz Minimum 30 psi Fluid Pressure Output (0 to 100 psi) (0 to 15 psi) Low Level Sensing Yes Yes Product Viscosity > 3,000 cp 0 to 3,000 cp Dimensions Reservoir Dimensions Used to Dispense Package Types & Sizes Parts Included 13.3" H x 7.3" W x 14.3" D 4.75" Diameter x 9.75" H 15.4 lbs. Gel Adhesives, Instant Adhesives, Light Cure Acrylics, Retaining Compounds, Threadlockers 250 ml bottle / 1 lb. bottle / 1 liter bottle 2 kg bottle / 200 g squeeze tube (1) Universal Power Supply (1) Fitting and Tube Kit (1) Dual Channel Integrated Semiautomatic Dispenser (1) Bottle Nesting Basket (1) Manual (1) Foot Switch (1) Anti-Bubble/Spring Guard Kit Additional Information For Spare Parts & Accessories, see page 69. Additional Required Accessories Sold Separately Light Cure Dispense Valve Cyanoacrylate Dispense Valve / Stationary Applicator Valves

10 Dispense Systems Pneumatic Syringe Dispensing 8 pneumatic syringe dispensing systems can accommodate adhesives packaged in either 3, 5, 10, 30 or 55 ml syringe barrels and conveniently dispense with precision and ease. Our top-of-the-line Posi-Link system provides our highest level of dispensing precision, making use of volumetric technology. Other systems use pressure-time dispensing with varying levels of dispensing performance. Dispense Systems Pneumatic Syringe Dispensing PRODUCT Item Number Dispense Patterns Used to Dispense Package Types & Sizes Syringe Dispensing Systems Choose the Posi-Link Volumetric Dispense System for the highest level of dispense precision. Posi-Link Volumetric Dispense System Precision Syringe Dispensing System EQ SD10 Digital Syringe Dispenser Digital Syringe Dispensing System Foot Pedal Dispenser See page * * Dots, Drops, Beads Dots, Drops, Beads Dots, Drops, Beads Dots, Drops, Beads Dots, Drops, Beads Gel Adhesives, Instant Adhesives, Light Cure Acrylics, Epoxies Gel Adhesives, Instant Adhesives, Light Cure Acrylics Gel Adhesives, Instant Adhesives, Light Cure Acrylics Gel Adhesives, Instant Adhesives, Light Cure Acrylics Gel Adhesives, Instant Adhesives, Light Cure Acrylics Prepackaged 5 ml syringe 10 ml syringe 25 ml syringe 3 ml syringe 5 ml syringe 10 ml syringe 30 ml syringe 55 ml syringe Viscosity Range Low to Paste Low to Paste Low to Paste Low to Paste Low to Paste Vacuum Suck-Back Yes Yes Yes Yes Yes 30 ml PUR Dispense System See Page 13 Dots or Beads PUR Hot Melt Adhesives 30 ml syringe barrels Low to High Yes * Syringe Line Adapter sold separately. See page 68. Dispense tips are required to complete your system. Check out page 63 to select from our wide assortment of dispense tips.

11 Posi-Link Volumetric Dispense System for Prepackaged Syringes The Posi-Link Volumetric Dispensing System is a programmable, volumetric dispensing system that is designed to provide the highest level of dispensing precision directly from a disposable syringe barrel. No need to worry about product temperature or product viscosity changes. This innovative, patent pending design utilizes a positive link between a step motor and a mechanical plunger via a noncompressible hydraulic fluid to ensure precise adhesive dispensing down to ml drop sizes. See Theory of Operation, page 10. Complete Posi-Link Syringe System Controller + Actuator + Nest Posi-Link Controller Item Number: Provides all operator interface and control signals to actuator. (Each Item Sold Separately) Dose selection by volume. Easy programming controller, with storage capacity for 25 user-defined programs; reduces adhesive setup waste. Smallest footprint on the market to conserve benchtop space. Automatic syringe engagement to ensure easy and error-free syringe changeover. Adhesive level monitoring with low level visual and digital outputs. Fault detection with visual and digital outputs for clogged nozzles, loss of pressure, and system faults. In-cycle visual and digital outputs. Foot switch, finger switch or PLC remote start activation. Posi-Link Actuators Item Numbers: See chart Provides adhesive dispensing by effecting incremental movements of syringe piston and displacing programmable quantities of adhesive within syringe barrel. Flexible orientation in any position. Easily fits below an industrial workbench or wall mounts with brackets supplied to conserve benchtop space. Lightweight remote dispense head has a positive link to actuator via a 7-ft. tether, allowing ergonomic handheld dispensing or mounting directly on robotic arms. Easily attaches to syringe nest (sold separately) to accommodate alternate syringe barrel sizes. Adhesive pressure is mechanically driven versus traditional air pressure driven, eliminating risk of air infiltration into adhesive. Suck-back feature prevents drip at end of dispense, and is mechanically driven versus traditional air vacuum-driven, eliminating risk of adhesive being sucked into the system. the AGE of Volumetric Control The END of wetted components and adhesive downloading Compact controller and floor-mounted actuator leaves bench top wide open for manual applications. See pages for more information on Posi-Link actuators for dual cartridge applications. PRODUCT Posi-Link 5-25 Actuator Posi-Link Actuator Item Number Application Type Syringe Barrel Size Recommended for Handheld Recommended for Mounted or Robotic 5, 10, 25 ml 10, 25 ml See pages for use with dual component epoxy cartridges. 9 Dispense Systems Pneumatic Syringe Dispensing

12 10 Posi-Link Syringe Nests Item Numbers: See chart Connects actuator to syringe barrel. No tool syringe changeover. No contact with adhesive: disposable syringes are the only component in contact with the adhesive. No adhesive downloading: directly accepts brand prefilled syringes, plus many other brands. Also available, Applicator Holder. See page 68. Posi-Link Syringe Nest Selection 5 ml Syringe 10 ml Syringe 25 ml Syringe * N/A Used With Posi-Link 5-25 Actuator Posi-Link Actuator * can only be used with product viscosity up to 5,000 cp. Use (actuator) and (nest) for 25 ml syringes over 5,000 cp. Suitable for handheld applications. PRODUCT Dispense Systems Pneumatic Syringe Dispensing Posi-Link Controller Posi-Link 5-25 Actuator Posi-Link Actuator Item Number Power Source 9 ft. communication cable to actuator 100/240 VAC; 47/63 Hz 100/240 VAC; 47/63 Hz Dimensions 5.375" H x 6" D x 6" W 34" H x 4" D x 5" W 34" H x 4" D x 5" W Total 2 lbs. 12 lbs. 13 lbs. Dispense Head N/A 0.75 lbs. 1.5 lbs. Air Supply N/A 40 to 100 psi 40 to 100 psi Posi-Link Electro/Hydraulic Tether N/A 7 ft. 7 ft. Minimum Dispense Volume 1, Syringe N/A ml ml Dispense Rate 2 N/A ml /second ml /second Maximum Cycle Rate N/A 1 cycle per second 1 cycle per second Parts Included Additional Information (1) Posi-Link Controller (1) Foot Switch 1 Maximum dispense volume is settable to ml, but becomes consistent at specified minimum in most applications. 2 Maximum dispense rate varies based on adhesive viscosity and needle selection. Posi-Link Actuator Functionality Diagram Theory of Operation (1) Posi-Link Actuator (1) Air Inlet Pressure Regulator/Gauge (1) 110 Power Cord (1) 9 ft. Communication Cable (2) Wall or Table Mounting Bracket (1) Instruction Manual N/A Additional Accessories Sold Separately Syringe Finger Switch Micro Dispense Scale A disposable syringe is effectively used as a metering piston/cylinder. Because the syringe barrel is of a known and constant diameter, a given incremental movement of the syringe piston will displace a known volume of adhesive within the syringe barrel. The controller unit is programmable to initiate a dispense cycle at the specific volumetric amount. It controls the electronic signaling that activates the step motor inside the actuator housing. External air pressure provides constant force on the plunger within the dispense head. With the initiation of a dispense cycle, the following three events occur simultaneously: 1. The step motor rotates a programmed number of revolutions, moving the lead screw and increasing the hydraulic volume of the stepping cylinder. 2. Hydraulic fluid flows from the remote dispense head to the stepping cylinder, releasing the plunger within the dispense head to travel downward in a controlled incremental movement. 3. As the dispense plunger travels the controlled increment, it displaces (dispenses) a calculated volume of adhesive from the syringe barrel. AIR PRESSURE CONSTANT ON AIR PRESSURE CONSTANT ON REMOTE DISPENSE HEAD NON-COMPRESSIBLE HYDRAULIC FLUID ENCLOSURE STEP MOTOR STEP MOTOR SYRINGE NEST PRE-PACKAGED SET DISPOSABLE SYRINGE PISTON DISPOSABLE SYRINGE BARREL ADHESIVE 7 HYDRAULIC HOSE DISPOSABLE NEEDLE STEPPING CYLINDER NO FLOW LEAD SCREW MOTOR [OFF] MOTOR [ON] FLOW The RED represents the fluid path.

13 SYRINGE DISPENSING SYSTEMS Precision Syringe Dispensing System Item Number: Our top-of-the-line, pressure-time syringe dispenser. Power Supply Air Supply Pressure Regulator Selectable 90/260 VAC; 47/63 Hz Minimum 30 psi 0 to 100 psi Precision air pressure regulator and digital display ensures consistent results. Vacuum suck-back feature prevents dripping and stringing. Detects ±10% variation from set pressure and alerts operator if detected Vertical Syringe Stand EQ SD10 Digital Syringe Dispenser Item Number: The ideal blend of precision and value in syringe dispensing. Digital time/pressure/vacuum display. Easy teach & learn function. Manual/Timed/Cycle operation Modes. Vacuum suck-back feature ensures no dripping. Fast dispense speed 600 cycles/second. Stores up to 39 dispense programs. The unit can be integrated into customer s PLC programming to initiate a dispense cycle. Product Viscosity Dispense Time Range Dimensions Low to Paste 0.01 to 99.9 minutes 5.9" W x 9.0" H x 10.4" D 6.17 lbs. Gel Adhesives, Instant Adhesives, Light Cure Acrylics, Used to Dispense Retaining Compounds, Threadlockers 3 ml, 5 ml, 10 ml, 30 ml and 55 ml syringes / Package Types & Sizes 300 ml cartridges (1) Digital Syringe Controller (1) Foot Switch Parts Included (1) Power Cord (1) Manual Air Line Adapters For 3 ml syringe dispensing: order (Required for syringe For 5 ml syringe dispensing: order dispensing, see page 65.) For 10 ml syringe dispensing: order or For 30 ml syringe dispensing: order or For 55 ml syringe dispensing: order or For Syringe Accessories, see pages Additional Information For Dispense Tips, see pages Additional Accessories Sold Separately Power Supply Operation Temperature Dispense Time Range Dimensions Used to Dispense Package Types & Sizes Parts Included Air Line Adapters (Required for syringe dispensing, see page 65.) Additional Information Syringe Finger Switch Assembly. Used in place of the foot switch to allow finger actuation while holding the syringe barrel Applicator Holder VAC, Hz Micro Dispense Scale Vertical Syringe Stand +50 F to +104 F (+10 C to +40 C) 0.01 to 99.9 seconds 265 mm W x 72 mm H x 211 mm D 3.0 kg Gel Adhesives, Instant Adhesives, Light Cure Acrylics, Retaining Compounds, Threadlockers 3 ml, 5 ml, 10 ml, 30 ml and 55 ml syringes / 300 ml cartridges (1) EQ SD10 Digital Syringe Dispenser (1) Operating Manual (1) Power Supply (1) Foot Switch (1) Syringe Barrel Stand (1) Syringe Test Kit (1) 30/55cc Syringe Air Line Adapter For 3 ml syringe dispensing: order For 5 ml syringe dispensing: order For 10 ml syringe dispensing: order or For 30 ml syringe dispensing: order or For 55 ml syringe dispensing: order or For Syringe Accessories, see pages For Dispense Tips, see pages Additional Accessories Sold Separately 11 Dispense Systems Pneumatic Syringe Dispensing Applicator Holder Micro Dispense Scale

14 12 Dispense Systems Pneumatic Syringe Dispensing Digital Syringe Dispensing System Item Number: Top choice for economical yet effective syringe dispensing. Manual, Incremental and Timed Modes allow a choice of adhesive dispensing methods. Vacuum suck-back feature prevents dripping and stringing. Convenient teach mode to set time required for desired dispense amount or volume. The unit can be integrated into customer s PLC programming to initiate a dispense cycle. Units can be stacked securely to save workspace. Foot Pedal Dispenser Item Number: For hands-free actuation Vertical Syringe Stand Simple hands-free operation. Easy-to-read adjustable pressure regulator, 20 to 100 psi. Designed as floor unit to eliminate the need for bench space. Power Supply Universal Power Supply 110/230 VAC; 50/60 Hz Air Supply 35 to 100 psi, 1 4" FNPT Pressure Regulator 0 to 100 psi Product Viscosity Low to Paste Dispense Time Range to seconds Dimensions 6.0" W x " H x " D 2.6 lbs. Used to Dispense G, IA, LCD, RC, TL Package Types & Sizes 3 ml, 5 ml, 10 ml, 30 ml and 55 ml syringes / 300 ml cartridges Parts Included (1) Digital Syringe Dispenser with Universal Power Cord (1) Foot Switch with Cord Lock (1) Manual (1) 10 ml & (1) 30 ml Syringe Adapter (1) Syringe Stand (1) 6 mm OD Air Line x 6 ft. (4) Air Supply Fittings (1) Air Line Support Mast (1) Needle Sample Kit Additional Air Line Adapters (Available for syringe dispensing; see page 65.) For 3 ml syringe dispensing: order For 5 ml syringe dispensing: order For 10 ml syringe dispensing: order or For 30 ml syringe dispensing: order or For 55 ml syringe dispensing: order or Additional Information For Dispense Tips, see pages Additional Accessories Sold Separately Air Input Air Output Product Viscosity Vacuum Suck-Back Dimensions Micro Dispense Scale 60 to 100 psi 20 to 100 psi Low to Paste 98050: 1 to 15" Hg vacuum 98050: 8.0" W x 4.675" H x 5.0" D 98050: 4.1 lbs. Used to Dispense Vertical Syringe Stand Syringe Finger Switch Assembly. Used in place of the foot switch to allow finger actuation while holding the syringe barrel Applicator Holder G, IA, LCD Package Types & Sizes 3 ml, 5 ml, 10 ml, 30 ml and 55 ml syringes / 300 ml cartridges (1) Foot Pedal Dispenser (Air Line Adapter sold separately) Parts Included (1) Manual Air Line Adapters For 3 ml syringe dispensing: order (Required for syringe For 5 ml syringe dispensing: order dispensing; see page 65.) For 10 ml syringe dispensing: order or For 30 ml syringe dispensing: order or For 55 ml syringe dispensing: order or For Syringe Accessories, see page Additional Information For Dispense Tips, see pages Additional Accessories Sold Separately Loctite Vertical Syringe Stand Loctite Micro Dispense Scale Loctite Applicator Holder Dispense Key G = Gel Adhesives IA = Instant Adhesives LCD = Light Cure Acrylics RC = Retaining Compounds TL = Threadlockers

15 30 ml PUR Dispense System The 30 ml PUR Dispense System is a precision dispensing system designed to apply dots or beads of PUR Hot Melt adhesive products packaged in 30 ml syringe barrels. The system precisely controls the amount of air pressure applied to the syringe barrel for a set time period to deliver a consistent amount of adhesive each time the system is actuated. It is designed to be used with Benchtop Robots or can integrate into any stationary work cell. System Integrated dispense time control, pressure control and temperature control features into one system. Two independent temperature control channels: designed to control either the 30 ml PUR Dispense Head or 30 ml PUR Pre Heater. Digital control for dispense head and pre heater temperature and dispense timer. Analog air pressure regulator for syringe pressure control, psi (7 bar). Dispense sequence can be foot switch actuated or externally actuated via another control source like a PLC. Auto dispense mode for timed dispense control of beads or drops. Manual dispense mode for variable volume applications. PTFE safety shroud on dispense head. Reduced material change over time when used with 30 ml PUR Pre Heater. Optional Tip Heater for improved performance after return to work. 30 ML PUR SYSTEM Dispense Time Range seconds Clean, dry air not to exceed 125 Air Input psig (8.5 bar), and filtered with a maximum of 50 micron Regulation Range of the Pressure Regulator 0 7 bar (0 100 PSI) Power Supply: 240 V/50 60 Hz, 2.0A Internal: 24 VDC Width 250 mm Controller Depth 160 mm Dimensions Height 265 mm NEW Power Dimensions Width Depth Height 30 ml PUR Controller Item Number: PUR -Controller-30 ml Syringe 1 Foot switch 1 User manual 1 Power cord 1 6mm Air Feed Line 1 4mm Air Feed Line 30 ml PUR Pre Heater Item Number: PUR -Pre Heater 30ml 1 PUR -Pre Heater Cable 30 ml PUR Dispense Head Item Number: PUR -Dispense Head 30 ml 1 Mounting Plate to Benchtop Robot 1 Dispense tip sample kit 1 PUR Dispensing Head Cable SD 15 Supply: 220VAC/50-60 Hz Internal: 24 VDC 127 mm 194 mm 73 mm Operation Temperature + 10 C + 40 C Storage Temperature - 10 C + 60 C 1.5KG 13 Dispense Systems Pneumatic Syringe Dispensing Valve Dimensions x 118 x 66 mm Dispense Head 710 g Min Flow Rate (25 ga tip) Max Flow Rate (18 ga tip) * For reference only, this is not a specification. Flow rates were established dispensing Additional Accessories Sold Separately SD15 Heat Controller 1 mg/sec* 73 mg/sec* SD15 Tip Heater Additional Accessories Sold Separately PART NUMBER DESCRIPTION Air Filter, Regulator, Gauge Foot Switch Assembly Needle All SS, 1/2" 18G, 12 pk Needle All SS, 1/2" 20G, 12 pk Needle All SS, 1/2" 21G, 12 pk Needle All SS, 1/2" 23G, 12 pk Needle All SS, 1/2" 25G, 12 pk Needle All SS, 1/2" 19G, 12 pk. The SD15 Heat Controller and SD15 Tip Heater are accessories designed for use with the PUR 30 ml dispensing system. They can be integrated with a Robot and keep the needles warm when the PUR dispenser is not being used. This will enhance first piece performance when going back to work.

16 Dispense Systems Tube Bonding Henkel offers a system to dispense light cure acrylic adhesives to the outer diameter of tubing. 14 Dispense Systems Tube Bonding Light Cure Acrylic Adhesive Dispensing System Item Number: Effective and uniform coating of light cure acrylic adhesives to the outer diameter of tubing without adhesive getting into the internal surface of the tube. Adhesive Compatibility This unit is designed for use with light cure acrylic adhesives only. It should not be used with cyanoacrylates or light cure cyanoacrylates. Bushing design insures no adhesive contamination of internal tube surface. Easy adhesive adjustment allows operator to optimize adhesive dispense amount. Optional bushings allow a variety of tube diameters. Design prevents light exposure of adhesive in the dispenser. Built-in adhesive level sight glass. LCA Tubing Adhesive Applicator Bushing Selection Guide (Standard Bushing) Item Number Description Tubing OD Range mm (0.079") 0.59" to 0.088" mm (0.118") 0.089" to 0.128" mm (0.157") 0.128" to 0.167" mm (0.197") 0.168" to 0.207" mm (0.236") 0.208" to 0.246" Utilities 110 VAC; 10 amps; 60 Hz Overall Dispenser Dimensions 9.0" H x 6.0" Diameter base Overall Transformer Dimensions 2.3" H x 3.5" W x 4.2" D Dispense Unit 7.7 lbs. / Transformer 1.25 lbs. (Not Shown) Adhesive Volume of Dispenser 30 ml NOT RECOMMENDED FOR TUBING BELOW 70 SHORE A (1) Light Cure Acrylic Adhesive Dispensing System Parts Included (1) Transformer (1) Retaining Ring Pliers (1) Manual (1) Power Cord

17 Dispense Systems Controllers & Reservoirs brand controllers and reservoirs can be used as the chief components, along with a selection of brand parts and accessories or with your own parts, to create a complete custom dispensing system designed to meet your specific needs and manufacturing goals. Selection of a brand controller and reservoir is based on the adhesive or fluid being used, the package or container the adhesive or fluid is supplied in, and the overall requirements of the manufacturing process. 15 PRODUCT Item Number Controlled Outputs Single Function Controllers Select to operate a single dispense valve. Digital Dispense Controller Number of Dispense Valves Advancing Slide Rotospray N/A N/A Multi-Function Controllers Select when you need more functionality than just single valve dispensing. Dual- Channel Automatic Controller Spray Valve Controller PRODUCT Digital Multi-Functional Controller (Dependent) mm N/A N/A (Independent) mm Item Number Pressure Regulation Reservoirs Select your reservoir based on product viscosity and need for low level sensing. Bond-A-Matic 3000 Reservoir Used to Dispense Package Types & Sizes In conjunction with Positive Displacement Pump , see page 56. Viscosity Range Low Level Sensing Yes Low to 0 to 15 psi Gel Adhesives, 250 ml bottle Medium Instant Adhesives, 1 lb. bottle No Light Cure Acrylics, 1 liter bottle Retaining Compounds, 2 kg bottle Yes Medium 0 to 100 psi Threadlockers 200 g squeeze tube to High No Dispense Systems Controllers & Reservoirs Shot Miser Reservoir to 100 psi Instant Adhesives, Light Cure Acrylics, Retaining Compounds, Threadlockers 250 ml bottle 1 lb. bottle 200 g squeeze tube Low to High No

18 MULTIFUNCTION CONTROLLERS 16 Dispense Systems Controllers & Reservoirs Dual-Channel Automatic Controller Item Number: The Dual-Channel Controller is a versatile, multifunction controller for actuating one or two dispensing valves as well as appropriate peripheral equipment such as an advancing slide, rotorspray, and in-line flow monitor or reservoir. Reservoir pressure is controlled by a precision regulator and measured by a digital transducer. Fully programmable, independent controller with permanent software setup. Front-mounted keyboard and multilingual display for easy system programming and dispense valve control. Digital pressure readout for precise electronic pressure regulation and monitoring of reservoir and valve dispensing. Digital time display and control of valve dispensing. Capable of controlling one or two dispense valves independently with advancing slide and Electric RotorSpray unit. Power Supply Air Input Air Output Number of Dispense Valves Dimensions Parts Included Additional Information 90/260 VAC; 47/63 Hz 58 to 116 psi (4 to 8 bar) 1 to 100 psi (0.1 to 7 bar) 2 (Independent) 9.0" H x 5.7" W x 10.2" Diameter 6.5 lbs. (3 kg) (1) Automatic Controller (1) Pneumatic Tubing, 6 mm O.D. (1) Power Cord (1) Manual For Dispense Tips, see pages Additional Accessories Sold Separately Bond-A-Matic 3000 Reservoirs ( or ) Advancing Slide (100 mm Stroke) Electric RotorSpray High Precision Dispense Monitoring System (See page 62.) Note: If used with advancing slide, only one dispense valve can be controlled.

19 Spray Valve Controller Item Number: Controller supplies two independent air signals and is designed to work integrally with the Spray Valve (item 98520). Microprocessor-based timed controller. Fully independent valve, open/close and atomization air supply. Three separate timed sequences pre-spray, valve on, postspray/valve off. Timed or manual mode with foot pedal control. All time modes maintained in memory with AC power disconnected. Digital Multi-Functional Controller Item Number: Versatile, programmable controller designed to provide on/off digital timing and interface logic for up to three independent dispense/cure devices, pneumatic or electric. Keypad with LCD display to program the on/off times of multiple devices in 0.1 second increments. Interface connections for reservoir low level sensors, part present sensors, dispense confirmation sensors, slide position switches, electrical motors, indicator lights, foot switch, anti-tie-down switches, UV and LED curing lights, PLC communication, etc. Emergency Stop button on front face of the enclosure. Fully modular for optimum system configuration. Power Source Air Supply Number of Dispense Valves Dimensions Parts Included Electrical Air Input Spray Valve Number of Solenoid Valves Dimensions 90/260 VAC; 47/63 Hz Minimum 30 psi 2.5" H x 12.5" L x 7.6" D 5.5 lbs. (1) Controller Unit and Power Cord (1) Foot Pedal (1) 4 ft. Air Supply Line and Filter Additional Accessories Sold Separately / Bond-A-Matic Reservoirs for Low Viscosity Adhesives " Nozzle Kit " Nozzle Kit Input voltage 100/240 VAC; 50/60 Hz Internal voltage: 24 VDC PSI-G, filtered, dry air at 1 CFM (minimum) 3 (Independent) " W x 9.125" D x 8.0" H 5 lbs. (1) Digital Multi-Functional Controller (1) Foot Switch Assembly Parts Included (1) 24 VDC Power Supply (1) Manual Number of Dry Contact Relay Outputs in 3 Parallel to Solenoids Additional Information For Spare Parts & Accessories, see page Light Cure Dispense Valve Additional Accessories Sold Separately Cyanoacrylate Dispense Valve / Stationary Applicator Valves 17 Dispense Systems Controllers & Reservoirs / Bond-A-Matic Reservoirs / Bond-A-Matic Reservoirs with Low Level Sensors Micro Dispense Scale EQ VA10 Micro Diaphragm Valve Fluorescence Detector PLC Interface Cable Cable Connector Plug Kit

20 SINGLE-FUNCTION CONTROLLERS 18 Dispense Systems Controllers & Reservoirs Digital Dispense Controller Item Number: Digitally timed dispense control for all brand automatic dispense valves. Convenient touch pad for dispense time control. Pneumatic output provides air pressure to a fluid pressure reservoir. Fluid low level indicator and output to allow protocol with plant PLC. Fully modular for use with the Bond-A-Matic Reservoir or the 300 ml Cartridge Pusher and any dispensing valve. Electrical Utilities Air Input Number of Dispense Valves Dimensions Parts Included 90/260 VAC; 47/63 Hz 70 to 145 PSIG filtered (10 micron), dry air at 1 CFM (minimum) 1 9.5" H x 6.0" W x 11.0" D 4.6 lbs. (1) Digital Dispense Controller (1) Power Cord (1) Foot Switch Assembly (1) Manual (1) Terminating Plug Additional Information For Spare Parts & Accessories, see page Light Cure Dispense Valve Micro Dispense Scale Additional Accessories Sold Separately / Bond-A-Matic Reservoirs Cyanoacrylate Dispense Valve EQ VA10 Micro Diaphragm Valve / Stationary Applicator Valves / Bond-A-Matic Reservoirs with Low Level Sensors LV Handheld Applicator

21 BOTTLE RESERVOIRS Bond-A-Matic 3000 Reservoir Item Numbers: , , and Our most versatile and popular bottle reservoirs for a variety of adhesive viscosity and functionality. All reservoirs require your choice of controller and dispensing valves to complete your dispensing system. Can accommodate a variety of brand product packages. Available with optional low level sensor. All pneumatic operation. Shot Miser Reservoir Item Number: The Shot Miser Reservoir is an economical choice for bottle dispensing operations. It is suitable for a full range of product viscosities, up to 80,000 cp. The reservoir is limited to accept packages no larger than 1 lb. product bottles. A 1 liter internal capacity reservoir; directly accepts product bottles listed in chart. Easy-to-read, 0 to 100 psi pressure regulator. Pressure/vent valve and hand-tight knobs for easy, no-tool bottle changeover. A 1 4 in. product feed line connector. Air Output : 0 to 15 psi : 0 to 100 psi : 0 to 15 psi : 0 to 100 psi Product Viscosity 0 to 3,000 cp > 3,000 cp Low Level Sensing : 24 VDC : 24 VDC Dimensions Internal Reservoir Used to Dispense Package Types & Sizes Parts Included 13.25" H x 9.875" W x " D 10" H x 5" Diameter 18 lbs. unfilled Gel Adhesives, Instant Adhesives, Light Cure Acrylics, Retaining Compounds, Threadlockers 250 ml, 1 lb., 1 liter, 2 kg bottles / 200 g squeeze tube (1) Bond-A-Matic 3000 Reservoir with 1 4" Tank Fitting (1) 1 4" Feed Line and Spring Strain Relief (1) Anti-Bubble Tip and Sleeve (1) Squeeze Tube Adapter and Nut/Ferrule ( / only) (1) 3 8" Tank Fitting and Spring Strain Relief ( / only) (1) Manual (1) Tube of Silicone Grease Additional Information For Spare Parts & Accessories, see page 69. Additional Accessories Sold Separately Any Brand Dispensing Valve Reservoir Liner / Empty 1 lb. HDPE Bottle Light Cure Dispense Valve / Stationary Applicator Valves EQ VA10 Micro Diaphragm Valve Cyanoacrylate Dispense Valve LV Handheld Applicator May be used with all Controllers; see pages Pressure Range / Capacity 0 to 100 psi / 1 liter Product Viscosity Low to High Dimensions / 13.25" H x 8.5" Diameter / 8.5 lbs. Internal Reservoir 7.0" H x 3.75" Diameter Used to Dispense Instant Adhesives, Light Cure Acrylics, Retaining Compounds, Threadlockers Package Types & Sizes 250 ml bottle / 1 lb. bottle / 200 g squeeze tube Parts Included (1) Shot Miser Liter Reservoir (1) 6 ft. Product Supply Tube (1) Anti-Bubbler Adapter & Sleeve (1) Spring Guard (1) Manual Additional Information For Spare Parts & Accessories, see page 69. Additional Accessories Sold Separately Reservoir Liner Empty 1 lb. HDPE Bottle Light Cure Dispense Valve Cyanoacrylate Dispense Valve 19 Dispense Systems Controllers & Reservoirs / Stationary Applicator Valves EQ VA10 Micro Diaphragm Valve LV Handheld Applicator May be used with all Controllers; see pages