ITT Water Equipment Technologies. ITT Flowtronex. Water Equipment Technologies & Flowtronex
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1 ITT Water Equipment Technologies ITT Flowtronex Water Equipment Technologies & Flowtronex
2 1975 Water Equipment Technologies (WET) is created to provide advanced filtration technologies WET, in conjunction with Filmtec membranes, constructs the first large scale nanofiltration system for the Palm Beach County Park of Commerce WET is purchased by ITT WET merges with ITT Flowtronex to leverage packaging capability. Water Equipment Technologies & Flowtronex
3 Subjects History Definitions Basic technology Basic Equipment General design considerations Water Equipment Technologies & Flowtronex
4 History of Reverse Osmosis In the late 1940s, researchers began examining ways in which pure water could be extracted from salty water. During the Kennedy administration, saline water conversion was a high priority technology goal - "go to the moon and make the desert bloom" - was the slogan. Supported by federal and state funding, a number of researchers quickly advanced the science and technology of sea water conversion, but UCLA made a significant breakthrough in 1959 and became the first to demonstrate a practical process known as reverse osmosis (RO). Water Equipment Technologies
5 History of Reverse Osmosis Professor Sidney Loeb and engineer Ed Selover remove newly manufactured reverse osmosis membrane from plate-and-frame production unit circa Water Equipment Technologies
6 History of Reverse Osmosis In 1960, as head of the Saline Water Conversion Laboratory, Joseph W. McCutchan led a small pilot-plant group for development of reverse osmosis using the new UCLA membranes. The outgrowth of that project was the successful construction and operation of a reverse osmosis plant in the California town of Coalinga. This facility, the world's first commercial RO plant, which began operation in 1965, produced 6000 GPD of permeate water from brackish water. Water Equipment Technologies
7 Reverse Osmosis Basics Feed: Raw or pretreated solution entering a membrane system. Permeate: The high purity water which passes through the semi-permeable membranes and exits from the pressure vessel. Reject (Concentrate: blowdown: Brine: Waste): Normally, the waste stream from reverse osmosis which contains most of the dissolved solids in the feed in a concentrated form. Water Equipment Technologies
8 Reverse Osmosis Basics Recovery: The ratio of permeate produced divided by the amount of feed water used to produce the permeate. TDS: Total Dissolved Solids, expressed as parts per million (ppm). Parts per Million (ppm): A measure of proportion by weight, equivalent to a unit weight of solute per million unit weights of solution. Water Equipment Technologies
9 Reverse Osmosis Basics Milligram per Liter (mg/l): A weight-volume measurement which expresses the concentration of a solute in milligrams in a liter of solution. When specific gravity is unity, mg/l = ppm. Micron (μ): 1x10-6 meters or meters. Brackish Water, slightly, moderately, Highly (BWRO) Water with Salts, 1K PPM, 1K to 3K, 3K to 10K, 10K but less than Sea water at 35K to 45K (SWRO) Water Equipment Technologies
10 Reverse Osmosis Basics GPM: Gallons per minute. GPD: Gallons per day. MGD: Million gallons per day. CMD: Cubic meter per day. Water Equipment Technologies
11 Reverse Osmosis Involves Application of pressure greater than osmotic pressure of solution Diffusion of water but not salt through a semipermeable membrane in direction opposite of natural osmotic flow Water Equipment Technologies
12 Basic Reverse Osmosis Reverse Osmosis Osmosis Applied Pressure Flow Flow Concentrated Solution Membrane Dilute Solution Water Equipment Technologies
13 Reverse Osmosis Basics Osmotic pressure 100 ppm STD = 1 psi Water Equipment Technologies
14 Reverse Osmosis Basics Osmotic pressure Typical concentration of total dissolved solids in seawater 35,000 ppm STD = 350 psi Water Equipment Technologies
15 Simple RO System Water Feed Membrane Permeate Pump 50 to 225 psi (nanofiltration) 100 to 600 psi (brackish water) 700 to 1,200 psi (seawater) Concentrate Water Equipment Technologies
16 Filtration/Separation Methods Water Equipment Technologies
17 Water Equipment Technologies
18 Typical Constituents in Water Microbial Bacteria Viruses Protozoan Cyst-Giardia, Crypto Particulate Silt,<1µ Oxides FE,MN,Sio2 colloids Oxidants Chlorine/Chloramines Bromine Ozone Organic Compounds and Chemicals Tannins/Lignins NOM Oil and Grease Man Made Chemicals 150+ Salts/Minerals Gases Hydrogen Sulfide Methane Ammonia CO 2 Water Equipment Technologies 1/18/2011
19 Constituents Rejection with R.O. Approximate Rejection Rates of RO Membrane Ion Rejection % Calcium 97+ Sodium 95+ Magnesium 97+ Chloride 95+ Lead 95+ Manganese 97+ Iron 97+ Aluminum Copper 97+ Nickel 97+ Cadium 95+ Mercury 95+ Cadium 95+ Ion Rejection % Mercury 95+ Ammonium 40+ Silver 95+ Phosphate 97+ Sulfate 97+ Silica 98+ Nitrate 92+ Boron 60+ Borate 40+ Fluoride 96+ Zinc 97+ Bacteria 99+ Organics 98+ Water Equipment Technologies
20 Reverse Osmosis Basics Feed flow Reject Permeate Crossflow filtration to sweep away concentrated salts and contaminates
21 DEAD END FLOW CROSS FLOW REVERSE FLOW
22 FILMTEC Spiral Wound Element Brine (Concentrate) Channel Spacer Product (Permeate) Water Tube Water Flow Permeate Channel Spacer Membranes U-cup Seal Concentrate Permeate Concentrate Feed
23 Spiral Wound Membranes
24
25 Reverse Osmosis Basics RO membrane is made using a long chain organic molecule called a polymer. Reason chlorine will permanently DAMAGE TFC membranes This polymer must be hydrophilic. Water is attracted to it s chemical structure.
26 RO System Typical Feed Permeate Reject Permeate Flowmeter Reject Flowmeter Inlet Pre-filter RO Module Control Panel Booster Pump Permeate Outlet February 14, 2007
27 CHEM FEED CHEM FEED CHEM FEED FEED SOURCE PRETREATMENT RO POSTREATMENT WELL SURFACE CLARIFICATION MULTIMEDIA CHEMICAL DOSING OR MAY NOT BE REQUIRED REDUNDACY FUTURE EXPANSION CONTAINERIZATION AUTOMATION REMOTE MONITORING OPERATION SERVICE SELECTION OF COMPONENTS INDUSTRY STANDARD COMPONENTS DEGAS PH ADJUSTMENT CHLORINE CORROSION INHIBITOR DEIONIZATION
28 DOWNFLOW FILTER CYCLE 50m 30m 10m UPFLOW BACKWASH RINSE CYCLE
29 Muni System in Taltal Chile north of Santiago Climate controlled Container with RO Chemical Feed system Multimedia Pre Filters
30
31 Reverse Osmosis Basics Both permeate flow and salt passage are affected by temperature. 3% permeate flow increase for every 1ºC. 6% salt passage for every 1ºC. Critical to final water quality and required specifications
32 Cover u p
33 GRO Small Brackish water Reverse Osmoses 150 to 9600 Gallons Per Day Price Range 150 $ $12,800.00
34 MS Brackish Water Reverse Osmoses 4000 To 216,000 Gallons Per Day MS-60,000 Price Range MS4 $14, MS216 $ 147, MS-22,000
35 Brackish Water Reverse Osmosis System MS-110,000 GPD Price $81,000 Water Equipment Technologies 37
36 LC - Small Sea Water Reverse Osmoses Up To 5000 Gallons Per Day Price Range $32, $42,000.00
37 SW - Sea Water Reverse Osmoses 9000 To several million GPD 132,000 GPD RO Unit *Shown with an Turbo Energy Recovery System
38 Turbo Energy Recovery Can discharge brine against any back pressure Water-lubricated bearings O-ring mounting for easy bearing changeout Multi-vane diffuser for high capacity in a small space Patented thrust bearing lubricated by brine One (1) piece rotor machined from bar stock for high strength Custom machined impeller and diffuser geometry for maximum pressure boost Integral brine control valve allows adjustment of brine flow and pressure Bearing lubricated by feed (leakage to brine = 0.1% of flow) Victaulic pipe joints for easy installation
39 Membrane Permeate Feed HPB energy recovery P=0.5 bar Reject
40 Seawater Reverse Osmosis System 250,000 GPD Desalination Unit * Shown with an ERI Energy Recovery System Water Equipment Technologies 42
41 ERI Inc. Energy Recovery
42 PERMEATE MEMBRANES MAIN HP PUMP PX BOOSTER PX REJECT
43 RO Design considerations Water source and quality Water volume required per day Product water quality required Waste disposal
44 RO Design considerations Cost of Power Noise Levels Down stream equipment ( materials ) Post treatment requirement based on intended use
45 RO Design considerations Maintenance / Daily logs Life cycle cost Quality components Proper system design ( pre and post )
46 Projects
47 Seawater Reverse Osmosis System 500,000 GPD Desalination Unit 49
48 Municipal Water Treatment Plants Sea Water Desalination Water Bottling plants Oil and Gas operations clean up Power Plants Boiler feed Mining Chemical Manufacturing Car Wash Ice Making Plants February 14, 2007
49 Golf Course Projects Golf Course Irrigation, Florida, USA Golf course irrigation can present unique challenges particularly in Florida, facing periodic draught and well water supplies containing high quantities of chlorides. ITT WET designed, supplied and commissioned two (2) 500,000 GPD reverse osmosis systems which is meeting the golf course irrigation demands. Golf Course, Florida, USA This ITT WET reverse osmosis system provides up to 600,000 GPD (2,273 M3/D) of water for irrigation from brackish water wells. This unique system combines two 300,000 GPD systems on one skid. The cost of operating the RO system is much less than the cost of purchasing municipal water. The resulting savings has vastly increased the ROI for this company. November 9, 2006
50 ITT WET Municipal Projects Projects
51 ITT WET Projects
52 Custom Engineered Systems Municipal Industrial Commercial 3 Million GPD 5.7 Million GPD Water Equipment Technologies
53 ITT WET Projects
54 Containerized 500K GPD SWRO
55 Control room with office
56 Control room with office
57 Cooper City, FL 3,000,000 GPD Nanofiltration system Water Equipment Technologies
58 Water Equipment Technologies Newport News 5.7 MGD Newport News, VA
59 Water Equipment Technologies Industrial Waste Water Reclaim System - UF Pretreatment
60 Water Equipment Technologies Changshan China (3) HF-551,000
61 Golf Course Irrigation Water Equipment Technologies 63
62 Everglades Club Palm Beach, FL (2) HF-300,000 GPD Single skid Water Equipment Technologies
63 Jupiter Island Jupiter, FL HF-300,000 GDP Water Equipment Technologies
64 Montazah Water Desal 1.0 Million Gallons per Day SW RO Cairo, Egypt Water Equipment Technologies 89
65 Matsu Taiwan (2) SW-132,000 Water Equipment Technologies
66 Mustique Island (2) SW-60,000 (1) SW-120,000 Water Equipment Technologies
67 Contact your local Salesman ITT WET Contacts Tom Morgan , Product Manager John Murtaugh , Business Manager Water Equipment Technologies
68 Contact your local Salesman ITT WET Contacts Tom Morgan , Product Manager John Murtaugh , Business Manager Water Equipment Technologies
69 Thank You Water Equipment Technologies
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