Rexroth Connection Cables

Transcription

1 Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service Rexroth IndraControl VCP 20 Rexroth Connection Cables Selection Data R Edition 09

2 About this Documentation Rexroth Connection Cable Title Type of Documentation Rexroth Connection Cable Selection Data Document Typecode Internal File Reference Document Number, B301-09/EN Purpose of Documentation This documentation describes Motor and encoder cables as well as Interface cables Record of Revisions Description Release Date Notes DOK-CONNEC-CABLE*STAND-AU01-EN-P First edition DOK-CONNEC-CABLE*STAND-AU02-EN-P Revision DOK-CONNEC-CABLE*STAND-AU03-EN-P Revision DOK-CONNEC-CABLE*STAND-AU04-EN-P Revision DOK-CONNEC-CABLE*STAND-AU05-EN-P Revision Revision Copyright 2005 Bosch Rexroth AG Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1). Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract. All rights are reserved with respect to the content of this documentation and the availability of the product. Published by Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 D Lohr a. Main Telephone +49 (0)93 52/40-0 Tx Fax +49 (0)93 52/ Dept. BRC/EDM (mh) Note This document has been printed on chlorine-free bleached paper.

3 Rexroth Connection Cable Inhaltsverzeichnis I Contents 1 Features of the Bosch Rexroth Interconnect Technology General Use of the Selection Lists Load Capability of Motor Power Cables Connection Cables Name plate Recommended Handling and Installation; Installing Cables in Drag Chains Safety Instructions Technical Data of Bosch Rexroth Cables Motor Power Cables Without Total Shield Motor Power Cable with Total Shield Cable Glands for Motor Power Cables with Total Shield Encoder Cable with Total Shield Interface Cables with Total Shield FO Cables 2.2 mm Type INK FO Cables 6.0 mm Type INK0435 (Kevlar) Motor Selection List MHD Motors MHD Motor Encoder Connection MHP Motors MHP Motors Encoder Connection MKD Motors MKD Motors Encoder Connection MKE Motors MKE Motors Encoder Connection ADF Motors ADF Motors with Connector ADF Motors with Terminal Box ADF Motors Encoder Connection ADP Motors ADP Motors with Connector ADP Motors with Encoder Connector AD Motors AD Motors with Connector AD Motors with Terminal Box

4 II Inhaltsverzeichnis Rexroth Connection Cable 2AD Motors with Encoder Connector LSF Motors Recommendations for connecting LSF Motors LSF Motors with Connector LSF Motors with Terminal Box Recommendations for connecting 1MB Motors MB Motors with Connector MB Motors with Terminal Box MB Motors with Encoder Connection MAL Motors MAL Motors with Connector Selection List IndraDyn Motors Recommendations for Connecting IndraDyn S (MSK) Synchronous Motors IndraDyn S Synchronous Motors Encoder Connection Recommendations for Connecting IndraDyn A (MAD/MAF) Asynchronous Motors IndraDyn A Asynchronous Motors with Connector IndraDyn A Asynchronous Motors with Terminal Box IndraDyn A Asynchronous Motors with Encoder Connection IndraDyn A Asynchronous Motors with Connector IndraDyn A Asynchronous Motors with Terminal Box IndraDyn A Asynchronous Motors with Encoder Connection Recommendations for Connecting IndraDyn L (MSL/MLP) Linear Motors Linear IndraDyn L with Connector Linear IndraDyn L with Terminal Box Recommendations for Connecting IndraDyn T Kit Motors (MST/MRT) IndraDyn T Kit Motors with Connector IndraDyn T Kit Motors with Terminal Box IndraDyn T Kit Motors with Encoder Connector Recommendations for Connecting IndraDyn H Kit Motors (MRS/MSS) IndraDyn H Kit Motors with Connector IndraDyn H Kit Motors with Terminal Box Connection Techniques with Connector Power Cables for Motor Connection INS Power Cable Cross Section 1.0 mm² Power Cable Cross Section 1.5 mm² Power Cable Cross Section 2.5 mm² Power Cables for Motor Connection INS Power Cable Cross Section 1.5 mm² Power Cable Cross Section 2.5 mm² Power Cable Cross Section 4.0 mm² Power Cable Cross Section 6.0 mm² Power Cable Cross Section 10.0 mm² Power Cables for Motor Connection INS Power Cable Cross Section 6.0 mm²

5 Rexroth Connection Cable Inhaltsverzeichnis III Power Cable Cross Section 10.0 mm² Power Cable Cross Section 16.0 mm² Power Cable Cross Section 25.0 mm² Power Cable Cross Section 35.0 mm² Power Cables for Motor Connection RLS Power Cable Cross Section 1.0 mm² Power Cable Cross Section 1.5 mm² Power Cables for Motor Connection RLS Power Cable Cross Section 1.5 mm² Power Cable Cross Section 2.5 mm² Power Cable Cross Section 4.0 mm² Power Cable Cross Section 6.0 mm² Power Cables for Motor Connection RLS Power Cable Cross Section 1.5 mm² Power Cable Cross Section 2.5 mm² Power Cable Cross Section 4.0 mm² Power Cable Cross Section 6.0 mm² Power Cable Cross Section 10.0 mm² Power Cable Cross Section 16.0 mm² Connection Techniques for Motors with Terminal Box MKD Terminal Box Power Cable Cross Section 1.0 mm² Power Cable Cross Section 1.5 mm² MKE Terminal Box Power Cable Cross Section 1.0 mm² Power Cable Cross Section 2.5 mm² Power Cable Cross Section 6.0 mm² Connection Techniques for Motors with Terminal Box Connection to Terminal Box (acc. to Size 132) Power Cable Cross Section 1.5 mm² Power Cable Cross Section 2.5 mm² Power Cable Cross Section 4.0 mm² Power Cable Cross Section 10.0 mm² Power Cable Cross Section 16.0 mm² Connection to Terminal Box (acc. to Size 160) Power Cable Cross Section 2.5 mm² Power Cable Cross Section 4.0 mm² Power Cable Cross Section 6.0 mm² Power Cable Cross Section 10.0 mm² Power Cable Cross Section 16.0 mm² Power Cable Cross Section 25.0 mm² Connection to Terminal Box (acc. to Size 225) Power Cable Cross Section 16.0 mm² Power Cable Cross Section 25.0 mm²

6 IV Inhaltsverzeichnis Rexroth Connection Cable 9 Connection Techniques for Linear Motors Notes on Ordering State of Linear Motors on Delivery Power Connection with Connector INS Power Cable Cross Section 1.0 mm² Power Cable Cross Section 1.5 mm² Power Cable Cross Section 2.5 mm² Power Connection with Connector INS Power Cable Cross Section 1.5 mm² Power Cable Cross Section 2.5 mm² Power Cable Cross Section 4.0 mm² Power Cable Cross Section 6.0 mm² Power Cable Cross Section 10.0 mm² Power Connection with Connector INS Power Cable Cross Section 16.0 mm² Power Cable Cross Section 25.0 mm² Power Connection via Terminal Box Power Cable Cross Section 1.0 mm² Power Cable Cross Section 1.5 mm² Power Cable Cross Section 2.5 mm² Power Cable Cross Section 4.0 mm² Power Cable Cross Section 6.0 mm² Power Cable Cross Section 10.0 mm² Power Cable Cross Section 16.0 mm² Power Cable Cross Section 25.0 mm² Power Cable Cross Section 35.0 mm² Connection Techniques for IndraDyn A Motors with Terminal Box Connection on Terminal Box (Size 1) Power Cable Cross Section 2.5 mm² Power Cable Cross Section 4.0 mm² Power Cable Cross Section 6.0 mm² Power Cable Cross Section 10.0 mm² Connection on Terminal Box (Size 2) Power Cable Cross Section 2.5 mm² Power Cable Cross Section 4.0 mm² Power Cable Cross Section 6.0 mm² Power Cable Cross Section 10.0 mm² Power Cable Cross Section 16.0 mm² Power Cable Cross Section 25.0 mm² Connection on Terminal Box (Size 3) Power Cable Cross Section 2.5 mm² Power Cable Cross Section 4.0 mm² Power Cable Cross Section 6.0 mm² Power Cable Cross Section 10.0 mm² Power Cable Cross Section 16.0 mm²

7 Rexroth Connection Cable Inhaltsverzeichnis V Power Cable Cross Section 25.0 mm² Power Cable Cross Section 35.0 mm² Connection on Terminal Box (Size 4) Power Cable Cross Section 10.0 mm² Power Cable Cross Section 16.0 mm² Power Cable Cross Section 25.0 mm² Power Cable Cross Section 35.0 mm² Power Cable Cross Section 50.0 mm² Connection Techniques for MSM motors Notes on Ordering Power Connection for Motor Connection INS Power Cable Cross Section 0.75 mm² Connection Techniques for Encoders Encoder Connections INS0514, INS0524, INS0613, INS0638, INS Encoder Connector Straight Version Encoder Connector Angular Version Encoder Connection INS0629, INS0655, INS Encoder Connector Straight Version Encoder Connector Angular Version Encoder Connection for MKD025/041/071/ Encoder Connection for MKE037/047/ Encoder Connection for MKE Encoder Connection for RGS1000, RGS1003, RGS Connection Techniques for RefuDrive Voltage Signal Encoder 1Vss Connection Techniques for Diax Serial Interface X RS 232 Interface RS 485 Interface DAE02.1M (ANALOG Interface with Actual Position Value) Absolute Value Encoder - Emulator (SSI Data Format) Incremental Encoder - Emulator DAG01.2 (Encoder Interface) EnDat-Interface GDM/GDS 2.x GDM/GDS1.x SSI-Interface Input/Output Interface DEA DEA08.1M, -09.1M, -10.1M / -28.1M, -29.1M, -30.1M DEF01.1M (Position Interface for Rectangular Signals) DFF01.1M (Encoder Interface) DLF01.1M (High-Resolution Position Interface for Signals) Voltage Signals

8 VI Inhaltsverzeichnis Rexroth Connection Cable Current Signals DRF01.1M (Analog Signal Interface) DSA01.1M (Absolute Value Encoder - Emulator) DSS02.1M (Sercos Interface) FO cables 2.2 mm RKO FO cables 6.0 mm RKO DZF02.1M, DZF03.1M (Gear Wheel Encoder Interface) Connection Techniques for EcoDrive Interface to Master Communication Parallel Interface I Parallel Interface II Sercos Interface Internal and External Installation Profibus - Interface Serial Interface X RS 232 Interface RS 485 Interface X8 Encoder EnDat-Interface GDM/GDS 2.x Master Axis Encoder GDM/GDS 1.x Incremental encoder Voltage Signal Encoder 1Vss Connection Techniques for EcoDrive Cs Serial Interface X RS 232 Interface Sercos Interface Encoder connection Connection Techniques for DuraDrive Serial Interface X RS 232 Interface X8 Encoder EnDat-Interface GDM/GDS 2.x Master Axis Encoder GDM/GDS 1.x Incremental encoder Voltage Signal Encoder 1Vss Connection Techniques for IndraDrive Serial Interface X RS 232 Interface EnDat Encoder GDM/GDS 2.x GDM/GDS 1.x Incremental Encoder 5VTTL Voltage Signal Encoder 1Vss

9 Rexroth Connection Cable Inhaltsverzeichnis VII 18.5 Integrated Safety Technique E/A L1 + S Service & Support Helpdesk Service-Hotline Internet Vor der Kontaktaufnahme... - Before contacting us Kundenbetreuungsstellen - Sales & Service Facilities Index 20-1

10 VIII Inhaltsverzeichnis Rexroth Connection Cable

11 Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology Features of the Bosch Rexroth Interconnect Technology 1.1 General Bosch Rexroth delivers beside controllers, drive devices and motors, the necessary technique for connection techniques. Therewith, Bosch Rexroth is a supplier of complete digital drive systems. When constructing cables and connectors, particular attention was paid to the following features and properties: Use of total shielded cables Fatigue limit under completely reversed bending stresses Extensively resistance against lubricants, drilling oil and biological oils according to DIN EN Burning behavior fulfills the claims according to DIN EN and UL Sub 758 AWM Section G Page 95 Non halogen Compliance of the EMC guidelines Protection class up to IP67 Simple handling and mounting A failure-free operation can be guaranteed also under adverse environmental conditions. UL and CSA authorization In addition to their high mechanical strength and chemical resistance, all Bosch Rexroth cables described in this documentation have also been approved by UL and CSA. Standards This documentation refers to German, European and international technical standards. Documents and sheets on standards are subject to copyright protection and may not be passed on to third parties by Rexroth. If necessary, please contact your local authorized sales office or, in Germany, contact: BEUTH Verlag GmbH Burggrafenstrasse Berlin Tel. +49 (0) Fax: +49 (0) Internet: [email protected]

12 1-2 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable Foreign systems Documentation for external systems which are connected to Rexroth components are not included in the scope of delivery and must be ordered directly from the particular manufacturers. Feedback Your experiences are an essential part of the process of improving both product and documentation. Please do not hesitate to inform us of any mistakes you detect in this documentation or of any modifications you might desire. We would appreciate your feedback. Please send your remarks to: Bosch Rexroth AG Dep. BRC/EDM Bürgermeister-Dr.-Nebel-Strasse Lohr, Germany Fax +49 (0) /

13 Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology 1-3 Permanent quality control These components underlie a permanent quality control. Certificate QS9000.jpg Fig. 1-1: Certification of QS9000 TES

14 1-4 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable 1.2 Use of the Selection Lists The chapters 6 18 contain selection lists of the available ready-made cables, classified by the respective connection technique for: Motor power cables Encoder cables Connection techniques for RefuDrive Connection techniques for DIAX04 Connection Techniques for EcoDrive 03 Connection Techniques for EcoDrive CS Connection Techniques for DuraDrive Connection Techniques for IndraDrive Please refer to these selection lists for the order designation of the required cable(s) the type codes RLS (connectors) and INK (bulk cables) are order types of the various components of the cable assembly. the order designation for the required option(s) Notes on Ordering Select the desired connection techniques from the figures in Chapters Then add the cable length to the order type (.../xxx,x). Cables are available in lengths ranging from 2 to 75 m, in increments of 0.5 m. Example: Order code for a cable length of 5.5 m: IKG4006/005.5 Maximum length of a cable with maximum two intermediate connections The maximum total length of a power cable running from the motor to the drive controller is 75 m. The maximum total length of a power cable running from the motor in direct connection to a DuraDrive controller is 25 m. Note: Other permissible total length are related to the particular figures. If the number of intermediate connections and cables exceeds two and if cables with the allowed total length are used, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth.

15 Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology 1-5 Please find below a description of how to proceed when selecting the cable types required and their respective order designation. 1. Select the motor type and, if necessary, the cooling method from Chapters 4 or 5 (see Fig. 1-2). 2. Cross-reference to a Fig. x-x of Chapters 6 18 (see Fig. 1-2). 3. Select the desired cable(s) and/or option(s) from Fig. x-x of Chapters Find the desired cable(s): YES: Order the ready-made cable in the length required. NO: Contact your local sales office. Motor type Type of cooling Housing overtemperature T60K I Str(eff) [A] 4) Minimum crosssection mm² Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum cross-section mm² Refer to MHD093C-058 Natural Fig Fig Surface Fig Fig. 6-6 Liquid Fig Fig. 6-7 Fig. 1-2: Example for selecting a motor power cable

16 1-6 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable 1.3 Load Capability of Motor Power Cables The Bosch Rexroth motor power cables are based on VDE0298 part 4 (1998) and the standard for European countries EN (1993). The current rating specified is applicable to the installation method B2. Owing to the temperature correction factor that is applicable to Bosch Rexroth cables, the current rating is increased as compared with the values specified in EN (1993). Cables of other manufacturers, other installation methods and/or other environmental conditions may require greater cable cross-sections and other load limits. Note: The machine/system manufacturer is responsible for selecting the cable cross-sections. Observe the regulations of the country where the motors are to be used. USA: see National Fire Protection Association (NFPA 79), National Electrical Manufacturers Association (NEMA), Underwriters Laboratories (UL) regulations as well as local building regulations. The following table shows the current rating of Bosch Rexroth and standard PVC cables in relation to the method of installation at an ambient temperature of +40 C. Cross-section Current rating according to VDE 0298 Part 4, Rexroth cable in A eff Current rating according to EN for standard PVC cables in A eff in mm² Installation method B2 Installation method B1 Installation method B2 Installation method C Installation method E 1,0 13,0 10,4 9,6 11,7 11,5 1,5 15,7 13,5 12,2 15,2 16,1 2,5 22,6 18,3 16, , , , , , , , Fig. 1-3: Current rating

17 Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology 1-7 The current rating is dependent on the way the cables are installed. The following figure shows the methods of installation according to EN (1993) and VDE 0298, Part 4. Fig. 1-4: Installation methods KE000001v02_EN.tif Note: If methods of installation that are not covered in classification B2 according to EN (1993) are required, larger cable cross-sections may need to be used!

18 1-8 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable 1.4 Connection Cables Cable Layout Ensure a spacing of at least 100 mm between power cables and control or signal cables (e.g. encoder cables), or Partition cable ducts metallically. KE000002v02_EN.tif Fig. 1-5: Cable duct variants Do not position control and/or signal cables near radio frequency devices, magnetic fields (transformers, inductors, etc.) or power lines. CAUTION Malfunction due to errors in the activation of motors and moving elements! Mechanical injuries! Clamping sites or couplings reduce the maximum cable lengths. Please observe the specifications below!

19 Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology Name plate Ready-made cables At present, the following name plate is used for power, encoder and interface cables: KG000007v02_EN.tif Fig. 1-6: Example of a name plate for a ready-made cable Non ready-made cables The name of the raw cable type is printed on the cable jacket. When ordering raw cables, the desired length in meters must be specified in addition to the raw cable type. KE000015v01_EN.tif Fig. 1-7: Example of the data printed on a raw cable

20 1-10 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable 1.6 Recommended Handling and Installation; Installing Cables in Drag Chains The reachable operating time of cables depends on the mode of installation and environmental factors at the place of action. Therefore, we have compiled a list of general recommendations on the handling of cables. By the various operating conditions could the following recommendations only be a help to make a long and faultless operation of the cables possible. General recommendations: Do never stress the cables on tension or torsion. Do never pull on the cable when loosen the connectors. Do not deviate the cables over sharp edges. Do not undergo the minimum bending radius! The same applies for storage on drums or in rings. Avoid high temperature fluctuations when storing. For storage outside use covers. Cables have to be always unrolled. Do never unroll over head. Do never use damaged cables. Recommendations on Selecting and Placing of Cables in Drag Chains To mount the cables in drag chains in the right way, some basic rules have to be taken into account. Inserting the cables into the drag chains is to be done with utmost care. The following cable installation instructions are based on our experiences. Do only use cables, which are suited for the use in drag chains. Determine the minimum bending radius of the drag chain in relation to the greatest outside diameter of the line in question. Ensure you insert the lines without tensioning them. Spread (or, even better, suspend) the cables before installing them to remove any intrinsic twist. An axial twisting of the cables should be avoided in every case. Lay only laid out or hanged out cables into the drag chains and then mount the chain into the machine. (Since it is placed in a spiral curve about the cable, the imprint on the cable must not be used as a guide line.) Ensure that the cables do not intersect or overlap each other in the chain. The cables have to be movable in the area of the bending radius as well as in the width and height. The total cross-section of the drag chain should be filled with 85-90% at the maximum. It is not allowed to fasten or to bind the cables together within the chain. When equipping the drag chain is must be taken into account that the height must be equally allocated symmetrically. In other words, install heavy cables in the outer and lightweight cables in the inner region.

21 Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology 1-11 When fitting the drag chains with cables of varying diameters (> ± 20 %), use chains with divided chambers or racks. When fitting the drag chains with multi-layered cables, mount bars between the layers.. Before fastening the cables within the drag chains, move them at least 10 to 20 times. This relaxes the cables and brings them to a neutral position. After the machine has been operated for approx. 24 hours, readjust the length of the cables. Fasten both ends of the cables. The minimum distance is 30 times the cable diameter measured from the end point of the bending motion. Fasten the cables across a large area of the outer jacket. The inner wires (soul) may be squeezed only slightly, if at all. If the cables are squeezed strongly, their operating time will be shortened.

22 1-12 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable

23 Rexroth Connection Cable Safety Instructions Safety Instructions High voltage! Danger to life! Risk of injury by electric shock! Risk of severe personal injury! DANGER Hazardous movements! Danger to life! Risk of severe personal injury or material damage! Improper selection and installation of cables, lines and accessories may, in the future, result in an improper behavior of the drive system during operation, either permanently or temporarily. Select cables, lines, connection elements and accessories only as specified in this documentation. Be absolutely sure to adhere to the special installation and assembly regulations applicable to the product concerned as well as to the cable, line and accessory type. Adjust and use the tools prescribed according to the steps specified in this documentation. Ensure that you use the correct product type. Only use the accessories that are appropriate and are specified herein for the respective line and cable types. Ensure in particular that you combine cables and connectors only with the cable cross-sections and sleeves that are appropriate and specified herein. Before turning power on to the system or plant, completely check the selection and installation instructions contained in this documentation for their effectiveness. Particularly ensure a tight seat and a safe electrical contact of all conducting parts. (For loose connections and/or loose contacts exists the risk of electric shock or local overheating, which might also cause fire.) Observe the general regulations on setup and safety, when working with power installations. Before turning power on, securely connect the protective conductor to all electrical devices in accordance with the terminal diagram. Operation, even for short-term measuring and testing purposes, is only permitted with the protective conductor securely connected to the component points provided. Before accessing electric parts with voltages exceeding 50 volts, disconnect the unit from the external power supply or from the voltage source. Protect the system or plant against being restarted.

24 2-2 Safety Instructions Rexroth Connection Cable

25 Rexroth Connection Cable Technical Data of Bosch Rexroth Cables Technical Data of Bosch Rexroth Cables 3.1 Motor Power Cables Without Total Shield Description Unit INK Data Type code of bulk cable Cable cross-section of power and/or supply wires Diameter [D] mm 10.6 ± 0.4 Mind. Minimum bending radius with permanent installation with flexible installation Number of bending cycles [in million] mm² 4x2.5 4x10.0 2x0.5 4x0.75 mm mm 4 x D ± x D ± x D 7.5 x D 11.3 ± x D 7.5 x D None None 5 5 Specific cable weight [kg/m] Construction Burning behavior Chemical properties Approvals Permissible ambient temperature during storage Ambient temperature with permanent installation with flexible installation C C Not suited for drag chains Designed for continuous alternate bending use Burning behavior fulfills the claims according to DIN EN and UL Sub 758 AWM Section G Page 95 Extensive resistance against mineral oils and greases, resistant to hydrolysis, not containing any silicones or halogens -30 C to +40 C Approved by UL and CSA -30 to C to +40 C -30 C bis + 40 C 20 C bis + 40 C Max. wire temperature C +80 C Outer jacket, material and color of cable Matt and low-adhesion surface PUR orange (RAL 2003) Fig. 3-1: Technical data of power cables with total shield -30 C bis + 40 C 20 C bis + 40 C

26 3-2 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable 3.2 Motor Power Cable with Total Shield Description Unit INK Data Type code of bulk cable Cable cross-section of wires Cross-section of control wires (holding brake, temperature monitoring or control voltage) mm² mm² x1.0 4x1.5 4x2.5 4x4.0 4x6.0 4x10.0 4x16.0 4x25.0 4x35.0 4x50.0 2x (2x 0.75 ) Diameter [D] mm 12,0 ± 0,5 Mind. Minimum bending radius with permanent installation with flexible installation Number of bending cycles [in million] Specific cable weight Construction Burning behavior Chemical properties Approvals Permissible ambient temperature during storage Minimum bending radius with permanent installation with flexible installation mm mm [kg/m ] C C 2x (2x 0.75 ) 12,2 ± 0,5 2x (2x 0.75 ) 14,8 ± 1,0 (2x1.0) + (2x1.5) 17,0 ± 0,5 (2x1.0) + (2x1.5) 18,5 ± 1,0 2x( 2x1.5 ) 22,2 ± 1,0 5 x D 7.5 x D 5 2x( 2x1.5 ) 25,5 ± 1,0 2x( 2x1.5 ) 29,8 ± 1,0 2x( 2x1.5 ) 30,8 ± 1,0 2x( 2x2.5 ) 36,8 ± 1,0 4x x0.5 10,0 ± 0,4 0,225 0,245 0,365 0,460 0,688 0,867 1,216 1,587 1,906 3,040 0,175 Designed for continuous alternate bending use Burning behavior fulfills the claims according to DIN EN and UL Sub 758 AWM Section G Page 95 Extensive resistance against mineral oils and greases, resistant to hydrolysis, not containing any silicones or halogens Approved by UL and CSA -30 C to +40 C -30 C to + 40 C 20 C to + 40 C Max. wire temperature C +80 C Outer jacket, material and color of cable Fig. 3-2: Matt and low-adhesion surface PUR orange (RAL 2003) Technical data of power cables with total shield

27 Rexroth Connection Cable Technical Data of Bosch Rexroth Cables 3-3 Cable Glands for Motor Power Cables with Total Shield To ensure secure mechanical and electrical connection of the totally shielded motor power cables to the power connectors (e.g. INS048x/xxx) or terminal boxes (e.g. BG132), power cable assemblies (e.g. IKG4102/xxx.x) from Bosch Rexroth are only and exclusively used together with EMC cable glands with PG or metric connection threads. Take the following components into account when selecting the appropriate cable glands: PG connection thread required on the power connector or terminal box Diameter of the power cable Clamping range of the EMC cable gland Any reduction that may be required Please select from the tables below the required cable glands and, if necessary, the associated reductions or extensions.

28 3-4 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable PG-Screwed Cable Glands for Power Connectors Bulk cable Power connectors Connector thread Reduction PG-Thread (EMC) INK0650 INK0653 PG29-21 MNR. R PG21 (09-16mm) MNR. R INK0602 INK0603 INK0604 INS048x/xxx PG29 None PG29 (13-20mm) MNR. R INK0605 PG29 (18-25mm) MNR. R INK0603 INK0604 INK0605 INK0606 INK0607 INK0667 INS038x/xxx PG36 PG36-29 MNR. R None PG29 (13-20mm) MNR. R PG29 (18-25mm) MNR. R PG36 (22-32mm) MNR. R Fig. 3-3: PG-screwed cable glands for motor power cables with total shield for power connectors.

29 Rexroth Connection Cable Technical Data of Bosch Rexroth Cables 3-5 PG-Screwed Cable Glands for Terminal Boxes Bulk cable Terminal box (BG = size) Connector thread for terminal box Reduction (on the motor) PG-Thread (EMC) INK0650 INK0602 INK0603 INK0602 INK0603 INK0604 INK0605 INK0606 INK0607 INK0607 INK0667 INK0668 BG132 BG160 BG225 PG29 PG36 PG42 PG29-21 MNR R None PG36-29 MNR R None PG42-36 MNR R None PG21 (9-16mm) MNR. R PG29 (13-20mm) MNR. R PG29 (18-25mm) MNR. R PG36 (22-32mm) MNR. R PG42 (32-38mm) MNR. R Fig. 3-4: PG-screwed cable glands for motor power cables with total shield for power terminal boxes.

30 3-6 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable Metric Fitting for Terminal Boxes (MAD, MAF) Bulk cable Terminal box (BG = size) Terminal box connection thread Reduction (on the motor) 1) Metric fitting (EMC) INK0602 M32/M25 M25x1,5 (9-16mm) MNR R INK0603 INK0604 INK0605 BG 1 for MAD/MAF100 M32 x 1.5 None M32 x 1,5 (13-20mm) MNR R M32 x 1,5 (18-25mm) MNR R INK0602 M40/M25 M25 x 1,5 (9-16mm) MNR R INK0603 INK0604 INK0605 BG 2 for MAD/MAF 130 M40 x 1,5 M40/M32 M32 x 1,5 (13-20mm) MNR R M32 x 1,5 (18-25mm) MNR R INK0606 INK0607 None M40 x 1,5 (22-32mm) MNR R INK0602 M50/M25 2) MNR R M25x1,5 (9-16mm) MNR R INK0603 INK0604 INK0605 BG 3 for MAD/MAF 160 M50 x 1,5 M50/M32 M32 x 1,5 (13-20mm) MNR R M32 x 1,5 (18-25mm) MNR R INK0606 INK0607 INK0667 M50/M40 M40 x 1,5 (22-32mm) MNR R INK0605 M50/M32 M32 x 1,5 (18-25mm) MNR R INK0606 INK0607 INK0667 BG 4 for MAD/MAF 180 M50 x 1,5 M50/M40 M40 x 1,5 (22-32mm) MNR R INK0668 M50 x 1,5 (32-38mm) MNR R ) At delivery of these cables, the required reduction is enclosed to the terminal box. 2) The reduction is directly mounted on this cable! Fig. 3-5: Metric cable glands (EMC) for motor power cables with total shield for MAD and MAF motors with terminal box

31 Rexroth Connection Cable Technical Data of Bosch Rexroth Cables 3-7 Metric Cable Glands for Power Connectors (MSK100/101) Bulk cable Power connectors Connector thread Reduction Metric fitting (EMC) INK0602 M40/M25 MNR: R M25 x 1,5 (9-16mm) MNR R INK0603 M32 x 1,5 (13-20mm) MNR R INK0604 M40/M32 MNR: R M32 x 1,5 (13-20mm) MNR R INK0605 INK0606 INK0607 RLS1300 M40x1.5 None M32 x 1,5 (18-25mm) MNR R M40 x 1,5 (22-32mm) MNR R M40 x 1,5 (22-32mm) MNR R INK0650 M40/M25 MNR: R M25 x 1,5 (9-16mm) MNR R INK0667 None M40 x 1,5 (22-32mm) MNR R Fig. 3-6: Metric cable glands for motor power cables with total shield for power connectors MSK100/101

32 3-8 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable 3.3 Encoder Cable with Total Shield Description Unit INK Data Type code of bulk cable Cross-section of supply wires mm² 2x1.0 2x1.0 2x 1,0 4x 1, x0,34 2x1,0 2x0,5 Cross-section of control wires mm² 4x (2x0,25) StC 4x (2x0,25) StC 3x (2x0,25) StC + 3x0,25 4x2x0,14 + (4x0,14) StC 4x (2x0,14) StC 4x2x0,14 + (4x0,14)S tc 3x (2x0,25) StC 2x (2x0,25) StC Diameter [D] mm 8,8 ± 0,3 8,8 ± 0,3 10,0 ± 0,3 9,7 ± 0,5 9,0 ± 0,4 9,4 ± 0,3 9,7 ± 0,2 max. 7,6 Bending radius with permanent installation with flexible installation Number of bending cycles [in million] mm mm 5xD 7,5xD Specified cable weight Kg/m 0,12 0,11 0,16 0,15 0,08 0,12 0,13 0,08 Construction 5 Designed for continuous alternate bending use Burning behavior Chemical characteristics Approvals Permissible ambient temperature during storage C Burning behavior fulfills the claims according to DIN EN and UL Sub 758 AWM Section G Page 95 Extensive resistance against mineral oils and greases, resistant to hydrolysis, not containing any silicones or halogens Approved by UL and CSA -30 to +40 Ambient temperature with permanent installation with flexible installation C -30 to to to to to to to +40 Max. conductor temperature C +80 C Outer jacket, material and color of cable Matt and low-adhesion surface PUR orange (RAL 2003) Fig. 3-7: Technical data of encoder cables with total shield

33 Rexroth Connection Cable Technical Data of Bosch Rexroth Cables Interface Cables with Total Shield Description Unit INK Data Type code of bulk cable Cross-section of supply wires mm² 2x x 0,5 --- Cross-section of control wires mm² 34x0,25 (2x0,25)StC 2x (2x0,25) StC 2x (2x0,25) StC 5xAWG xAWG25 Diameter [D] mm 10,2 ± 0,3 6,5 ± 0,3 8,3 ± 0,3 8,7 ± 0,3 13,0 ± 0,5 Bending radius with permanent installation with flexible installation Number of bending cycles [in million] mm mm 7 x D 12 x D 5 x D 7,5 x D 8 x D 12 x D 5 x D 7,5 x D 15 x D --- 0, Specified cable weight kg/m 0,19 0,05 0,09 0,11 0,27 Construction Burning behavior Chemical characteristics Approvals Permissible ambient temperature for storage Permanent operating temperature with permanent installation with flexible installation Outer jacket, material and color of cable Limited for use in drag chains Designed for continuous alternate bending use Not suited for drag chains Burning behavior fulfills the claims according to DIN EN and UL Sub 758 AWM Section G Page 95 Resistant against oil acc. to HD Extensive resistance against mineral oils and greases, resistant to hydrolysis, not containing any silicones or halogens Approved by UL and CSA C -30 to +80 C Fig. 3-8: -30 to to +80 Matt surface PVC orange -30 to to to to to to +80 Matt and low-adhesion surface PUR orange (RAL 2003) Technical data of interface cables with total shield -40 to +80

34 3-10 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable 3.5 FO Cables 2.2 mm Type INK0414 Mechanical data of FO wire Outer jacket: External diameter Polyamide (PA) 2,2 ± 0.07 mm Short-term bending radius 30 mm (360 ) Permanent bending radius: 50 mm (360 ) Short-term tensile strength Permanent tensile strength Transverse compressive strength Alternating bending stress 150 N 100 N Temperature range during storage - 40 C C Temperature range during operation: Mechanical data of FO wire Fiber material Fiber type 450 N/cm (60 sec) to 1,250 loads (cycles) > cycles 90, r = 20 mm, tension 2 N - 20 C C Polymer (PMMA) Multimode FO with step index Fiber diameter 1,000 µm ± 20 µm Root diameter: 970 µm ± 20 µm Numeric aperture 0.46 ± 0.03 Specific attenuation < 0.2 db/m at 650 n/m Bending attenuation Approx. Additional 0.2 db/m with 10 windings; 220 db/km at 600 nm if r=50 mm Fig. 3-9: Technical data of FO cable 2.2 mm INK0414

35 Rexroth Connection Cable Technical Data of Bosch Rexroth Cables FO Cables 6.0 mm Type INK0435 (Kevlar) Notes on cable design The wire of the INK0414 cable with an outer jacket of Polyethylene (PE) is the only one permitted for use as internal FO wire. Internal wire wrapped with KEVLAR. Wall thickness approx. 0.2 mm. Covered by outer jacket of Polyurethane, blazing red (RAL 3000), wall thickness approx. 1.7 mm with Rexroth Indramat LWL INK printed on it. The surface must be matt to ensure that there will be no adhesive effect if cables come into contact with each other. Mechanical data of FO wire Outer jacket: Polyurethane, blazing red RAL 3000 External diameter: Smallest bending radius with permanent installation: Bending radius with flexible installation (in a drag chain) Tensile strength 6,0 ± 0.2 mm 50 mm 100 mm 100 N Temperature range during storage: - 20 C C Temperature range during operation: Wringing fit of internal wire to outer jacket (pull-out force) Optical data of FO wire Fiber material Fiber type 0 C C 50N per 1.0 mm at 50 mm/min Polymer (PMMA) Multimode FO with step index Fiber diameter 1,000 µm ± 20 µm Root diameter: 970 µm ± 20 µm Numeric aperture 0,46 ± 0,03 Specific attenuation Bending attenuation Fig. 3-10: 190 db/km at 650 n/m 0.2 db/m with 10 windings with r=50mm 220 db/km at 600 nm Technical data of FO cable 6.0 mm INK0435

36 3-12 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable

37 Rexroth Connection Cable Motor Selection List Motor Selection List 4.1 MHD Motors Motor type Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum crosssection mm² 1) Refer to Winding overtemperature T100K I Str(eff) [A] 4) Minimum crosssection mm² 1) Refer to MHD041A _N Natural Fig Fig. 6-1 MHD041B _N Natural Fig Fig. 6-1 MHD071A _N Natural Fig Fig. 6-1 MHD071B _N MHD071B _N MHD090B _N MHD090B _N MHD090B _N MHD090B _N MHD093A _A MHD093A _N MHD093A _A MHD093A _N MHD093A _A MHD093A _N MHD093B _A MHD093B _N Natural Fig Fig. 6-1 Surface Fig Fig. 6-1 Natural Fig Fig. 6-1 Surface Fig Fig. 6-1 Natural INS Fig Fig. 6-1 Surface Fig Fig. 6-1 Natural Fig Fig. 6-1 Surface Fig Fig. 6-1 Natural Fig Fig. 6-1 Surface Fig Fig. 6-2 Natural Fig Fig. 6-2 Surface Fig Fig. 6-3 Natural ² ) Fig ² ) Fig. 6-4 Surface ² ) Fig ² ) Fig. 6-4 Natural ² ) Fig ² ) Fig. 6-4 Liquid ² ) Fig ² ) Fig. 6-4 Natural ² ) Fig ² ) Fig. 6-4 Surface ² ) Fig ² ) Fig. 6-4 Natural ² ) Fig ² ) Fig. 6-4 Liquid Fig Fig. 6-4 INS0480 Natural ² ) Fig ² ) Fig. 6-4 Surface Fig Fig. 6-4 Natural ² ) Fig ² ) Fig. 6-4 Liquid Fig Fig. 6-5 Natural ² ) Fig ² ) Fig. 6-4 Surface ² ) Fig ² ) Fig. 6-4 Natural ² ) Fig ² ) Fig. 6-4 Liquid Fig Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² 4) Housing overtemperature T60K and T100K MHD motors continued on next page

38 4-2 Motor Selection List Rexroth Connection Cable Motor type Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to Winding overtemperature T100K I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to MHD093B _A MHD093B _N MHD093B _A MHD093B _N MHD093C _A MHD093C _N MHD093C _A MHD093C _N MHD093C _A MHD093C _N MHD095A _N MHD095A _N MHD095A _N MHD095B _N MHD095B _N MHD095B _N MHD095C _N MHD095C _N MHD095C _N Natural ² ) Fig ² ) Fig. 6-4 Surface Fig ² ) Fig. 6-4 Natural ² ) Fig ² ) Fig. 6-4 Liquid Fig Fig. 6-5 Natural Fig Fig. 6-5 Surface Fig Fig. 6-6 Natural Fig Fig. 6-5 Liquid Fig Fig. 6-7 Natural ² ) Fig ² ) Fig. 6-4 Surface Fig Fig. 6-4 Natural ² ) Fig ² ) Fig. 6-4 Liquid Fig Fig. 6-5 Natural Fig Fig. 6-5 Surface Fig Fig. 6-5 Natural Fig Fig. 6-5 Liquid Fig Fig. 6-6 Natural Fig Fig. 6-5 Surface Fig Fig. 6-7 Natural Fig Fig. 6-5 INS0480 Liquid Fig Fig. 6-7 Natural ² ) Fig ² ) Fig. 6-4 Surface ² ) Fig ² ) Fig. 6-4 Natural ² ) Fig ² ) Fig. 6-4 Surface ² ) Fig ² ) Fig. 6-4 Natural ² ) Fig ² ) Fig. 6-4 Surface Fig Fig. 6-5 Natural ² ) Fig ² ) Fig. 6-4 Surface ² ) Fig ² ) Fig. 6-4 Natural ² ) Fig ² ) Fig. 6-4 Surface Fig Fig. 6-5 Natural Fig Fig. 6-5 Surface Fig Fig. 6-6 Natural ² ) Fig ² ) Fig. 6-4 Surface Fig Fig. 6-4 Natural Fig Fig. 6-4 Surface Fig Fig. 6-5 Natural Fig Fig. 6-5 Surface Fig Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² 4) Housing overtemperature T60K and T100K MHD motors continued on next page

39 Rexroth Connection Cable Motor Selection List 4-3 Motor type MHD112A _N MHD112A _N MHD112A _N MHD112B _N MHD112B _N MHD112B _N MHD112B _N MHD112B _N MHD112C _N MHD112C _N MHD112C _N MHD112D _N MHD112D _N MHD115A _A MHD115A _N MHD115A _A MHD115A _N Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to Winding overtemperature T100K I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to Natural ² ) Fig ² ) Fig. 6-4 Surface Fig Fig. 6-4 Natural ² ) Fig ² ) Fig. 6-4 Surface Fig Fig. 6-4 Natural ² ) Fig Fig. 6-4 Surface Fig Fig. 6-5 Natural Fig Fig. 6-7 Surface Fig Fig. 6-7 Natural Fig Fig. 6-5 Surface Fig Fig. 6-6 INS0480 Natural Fig Fig. 6-5 Surface Fig Fig. 6-6 Natural Fig Fig. 6-7 Surface Fig Fig. 6-7 Natural Fig Fig. 6-7 Surface Fig Fig. 6-8 Natural Fig Fig. 6-6 Surface Fig Fig. 6-6 Natural Fig Fig. 6-6 Surface Fig Fig. 6-7 Natural Fig Fig INS0380 Surface Fig Fig Natural ² ) Fig. 6-4 In preparation Surface Fig. 6-5 INS0480 Natural Fig Fig. 6-6 Surface Fig Fig. 6-7 Natural ³ ) Fig ³ ) Fig. 6-9 Surface ³ ) Fig ³ ) Fig. 6-9 Natural ³ ) Fig ³ ) Fig. 6-9 Liquid ³ ) Fig ³ ) Fig. 6-9 Natural ³ ) Fig ³ ) Fig. 6-9 Surface ³ ) Fig ³ ) Fig. 6-9 Natural INS ³ ) Fig ³ ) Fig. 6-9 Liquid Fig Fig. 6-9 MHD115A _A Natural ³ ) Fig Fig. 6-9 Surface Fig Fig MHD115A _N Natural ³ ) Fig Fig. 6-9 Liquid Fig Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² 4) Housing overtemperature T60K and T100K MHD motors continued on next page

40 4-4 Motor Selection List Rexroth Connection Cable Motor type Type of cooling Flange socket Housing overtemperature T60K Winding overtemperature T100K I Str(eff) [A] 4) Minimum crosssection Refer to I Str(eff) [A] mm² 1) 4) Minimum crosssection mm² 1) Refer to MHD115B _A MHD115B _N MHD115B _A MHD115B _N MHD115B _A MHD115B _N MHD115B _A MHD115B _N MHD115C _A MHD115C _N MHD115C _A MHD115C _N MHD115C _A MHD115C _N MHD115C _A MHD115C _N MHD131B _N Natural ³ ) Fig ³ ) Fig. 6-9 Surface Fig Fig. 6-9 Natural ³ ) Fig ³ ) Fig. 6-9 Liquid Fig Fig Natural Fig Fig. 6-9 Surface Fig Fig Natural Fig Fig. 6-9 Liquid Fig Fig Natural Fig Fig Surface Fig Fig Natural Fig Fig Liquid Fig Fig Natural Fig In preparation Surface Fig Fig Natural Fig In preparation Liquid Fig Fig Natural Fig Fig Surface Fig Fig Natural Fig Fig Liquid INS Fig Fig Natural Fig Fig Surface Fig Fig Natural Fig Fig Liquid Fig Fig Natural Fig Fig Surface Fig Fig Natural Fig Fig Liquid Fig Fig Natural Fig Fig Surface Fig Fig Natural Fig Fig Liquid Fig Fig Natural Fig. 6-9 In preparation Surface Fig Fig MHD131D _N Natural Fig. 6-9 In preparation Surface Fig Fig MHD131D _N Natural Fig In preparation Surface Fig Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² 4) Housing overtemperature T60K and T100K Fig. 4-1: Overview of motors for selecting MHD motor power cables

41 Rexroth Connection Cable Motor Selection List 4-5 MHD Motor Encoder Connection Fig. 4-2: Motor Encoder Connection Refer to 041A B A B B B B B A A A B B B C C C A A A B B B C C C A A A B B B B C C C D D D A A A B B B B C C C B D D-024 INS0613 INS0514 Fig or Fig Overview of motors for selecting MHD motor encoder cables

42 4-6 Motor Selection List Rexroth Connection Cable 4.2 MHP Motors Motor type Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum cross-section mm² 1) Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to 041A-144 Natural Fig Fig B-144 Natural Fig Fig A-061 Natural Fig Fig B B B B B A A A B B B C C-035 Natural Fig Fig. 6-1 Surface Fig Fig. 6-1 Natural Fig Fig. 6-1 Surface INS Fig Fig. 6-1 Natural Fig Fig. 6-1 Surface Fig Fig. 6-1 Natural Fig Fig. 6-1 Surface Fig Fig. 6-1 Natural Fig Fig. 6-2 Surface Fig Fig. 6-3 Natural ) Fig ) Fig. 6-4 Surface ) Fig ) Fig. 6-4 Natural ) Fig ) Fig. 6-4 Surface ) Fig ) Fig. 6-4 Natural ) Fig ) Fig. 6-4 Surface Fig Fig. 6-4 Natural ) Fig ) Fig. 6-4 Surface ) Fig ) Fig. 6-4 Liquid Fig Fig. 6-4 Natural ) Fig ) Fig. 6-4 Surface INS Fig Fig. 6-4 Liquid Fig Fig. 6-5 Natural Fig Fig. 6-5 Surface Fig Fig. 6-6 Liquid Fig Fig. 6-6 Natural ) Fig ) Fig. 6-4 Surface Fig Fig. 6-4 Liquid Fig Fig. 6-5 Natural ) Fig Fig. 6-4 Surface Fig Fig. 6-5 Liquid Fig Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² 4) Housing overtemperature T60K and T100K MHP motors continued on next page

43 Rexroth Connection Cable Motor Selection List 4-7 Motor type Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum crosssection mm² 1) Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum crosssection mm² 1) Refer to 093C A-024 Natural Fig Fig. 6-6 Surface Fig Fig. 6-6 Liquid Fig Fig. 6-7 Natural ) Fig ) Fig. 6-4 Surface ) Fig ) Fig A-035 Natural ) Fig ) Fig. 6-4 Surface Fig Fig A-058 Natural ) Fig Fig. 6-4 Surface Fig Fig B-024 Natural ) Fig ) Fig. 6-4 Surface ) Fig ) Fig. 6-4 Liquid Fig Fig B-035 Natural ) Fig ) Fig. 6-4 Surface Fig Fig. 6-5 Liquid Fig Fig B-058 Natural Fig Fig. 6-5 Surface Fig Fig. 6-6 Liquid Fig Fig C-024 Natural INS ) Fig ) Fig. 6-4 Surface Fig Fig. 6-4 Liquid Fig Fig C-035 Natural Fig Fig. 6-5 Surface Fig Fig. 6-6 Liquid Fig Fig C-058 Natural Fig Fig. 6-5 Surface Fig Fig. 6-6 Liquid Fig Fig A-024 Natural ) Fig ) Fig. 6-4 Surface Fig Fig A-035 Natural ) Fig ) Fig. 6-4 Surface Fig Fig A-058 Natural ) Fig ) Fig. 6-4 Surface Fig Fig B-024 Natural Fig Fig. 6-5 Surface Fig Fig B-035 Natural Fig Fig. 6-5 Surface Fig Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² 4) Housing overtemperature T60K and T100K MHP motors continued on next page

44 4-8 Motor Selection List Rexroth Connection Cable Motor type Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum cross-section mm² 1) Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to 112B-058 Natural Fig Fig. 6-7 Surface Fig Fig C C-035 Natural Fig Fig. 6-5 INS0480 Surface Fig Fig. 6-6 Natural Fig Fig. 6-6 Surface Fig Fig C D A-024 Natural Fig Fig INS0380 Surface Fig Fig Natural Fig Fig. 6-6 INS0480 Surface Fig Fig. 6-7 Natural ) Fig ) Fig. 6-9 Surface ) Fig ) Fig. 6-9 Liquid ) Fig ) Fig A-035 Natural ) Fig ) Fig. 6-9 Surface ) Fig ) Fig. 6-9 Liquid Fig Fig A-058 Natural ) Fig ) Fig. 6-9 Surface Fig Fig. 6-9 Liquid Fig Fig B-024 Natural ) Fig ) Fig. 6-9 Surface Fig Fig. 6-9 Liquid Fig Fig B-035 Natural Fig Fig. 6-9 Surface INS Fig Fig Liquid Fig Fig B-058 Natural Fig Fig Surface Fig Fig Liquid Fig Fig C-024 Natural Fig Fig. 6-9 Surface Fig Fig Liquid Fig Fig C-035 Natural Fig Fig Surface Fig Fig Liquid Fig Fig C-058 Natural Fig Fig Surface Fig Fig Liquid Fig Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² 4) Housing overtemperature T60K and T100K Fig. 4-3: Overview of motors for selecting MHP motor power cables

45 Rexroth Connection Cable Motor Selection List 4-9 MHP Motors Encoder Connection Fig. 4-4: Motor Encoder Connection Refer to 041A B A B B B B A A A B B C C A A A B B C C A A B B B C C C D A A B B C C-058 INS0665 INS0629 Fig or Fig Overview of motors for selecting MHP motor encoder cables

46 4-10 Motor Selection List Rexroth Connection Cable 4.3 MKD Motors Motor type Type of cooling Flange Socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum crosssection mm² 1) Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum crosssection mm² 1) Refer to 025A-144 Natural Terminal box Fig Fig B U_ Natural INS Fig Fig B K_ Natural Terminal box Fig Fig B U_ Natural INS Fig Fig B K_ Natural Fig Fig A-144 Natural Fig Fig B-143 Natural Fig Fig B-144 Natural Fig Fig B B B B-035 Natural Fig Fig. 7-1 Surface Fig Fig. 7-1 Natural Fig Fig. 7-1 Surface Fig Fig. 7-1 Natural Terminal box Fig Fig. 7-1 Surface Fig Fig. 7-1 Natural Fig Fig. 7-1 Surface Fig Fig B-046 Natural Fig Fig B B A A B B B B C-024 Natural Fig Fig. 7-1 Surface Fig Fig. 7-1 Natural Fig Fig. 7-1 Surface Fig Fig. 7-1 Natural ² ) Fig ² ) Fig. 6-4 Surface Fig Fig. 6-4 Natural ² ) Fig Fig. 6-4 Surface Fig Fig. 6-5 Natural Fig Fig. 6-5 Surface Fig Fig. 6-6 Natural Fig. 6-5 In preparation INS0480 Surface Fig Fig. 6-6 Natural Fig Fig. 6-7 Surface Fig Fig. 6-7 Natural Fig Fig. 6-8 Surface Fig Fig. 6-8 Natural Fig Fig. 6-6 Surface Fig Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² 4) Housing overtemperature T60K and T100K MKD motors continued on next page

47 Rexroth Connection Cable Motor Selection List 4-11 Motor type 112C C D C-024 Type of cooling Flange Socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum crosssection mm² 1) Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum crosssection mm² 1) Refer to Natural Fig Fig. 6-6 INS0480 Surface Fig Fig. 6-7 Natural Fig Fig INS0380 Surface Fig Fig Natural Fig Fig. 6-6 Surface Fig Fig. 6-7 INS0480 Natural Fig Fig. 6-8 Surface Fig Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² 4) Housing overtemperature T60K and T100K MKD Motors Encoder Connection Fig. 4-5: Overview of motors for selecting MKD motor power cables Motor Encoder connection Refer to 025B-058-xxx-Ux 025B-144-xxx-Ux 025A B-058-xxx-Kx 025B-144-xxx-Kx 041A B B B B B B B B B-058 Fig. 4-6: 112A A B B B B C C C D D C-024 INS0514 Fig or Fig Terminal box Fig INS0514 Fig or Fig Overview of motors for selecting MKD motor encoder cables

48 4-12 Motor Selection List Rexroth Connection Cable 4.4 MKE Motors Motor type Type of cooling Motor connection Motor phase current I Str(eff) [A] T60K 2) Minimum crosssection 1) mm² Refer to 037B Fig B Fig B Fig B Fig B-024 Natural Terminal box Fig B Fig D-012 i. p. 2.5 Fig D Fig D Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Housing overtemperature T60K MKE Motors Encoder Connection Fig. 4-7: Overview of motors for selecting MKE motor power cables Fig. 4-8: Motor Encoder connection Refer to 037B B B B B B D D D-035 Terminal box Fig Terminal box Fig Overview of motors for selecting MKE motor encoder cables

49 Rexroth Connection Cable Motor Selection List ADF Motors ADF Motors with Connector Motor type Type of cooling Flange socket Motor phase current I Str(eff) [A] T60K 3) Minimum crosssection 1) mm² Refer to ADF104B-...-BS Fig ADF104B-...-DS ² ) Fig. 6-9 ADF104C-...-AS Fig ADF104C-...-BS Fig ADF104C-...-CS ² ) Fig. 6-9 Liquid INS0380 ADF104D-...-AS Fig ADF104D-...-CS Fig ADF134B-...-BS Fig ADF134C-...-BS Fig ADF134D-...-BS Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² 3) Housing overtemperature T60K Fig. 4-9: Overview of motors to select ADF motor power cables with connector

50 4-14 Motor Selection List Rexroth Connection Cable ADF Motors with Terminal Box Motor type Type of cooling Motor phase current I str(eff) [A] Minimum cross-section 1) mm² PG connection Motor connection Power connection Ground connection Refer to ADF104B-...-BS Fig. 8-4 ADF104B-...-DS Fig. 8-2 ADF104C-...-AS Fig. 8-4 WEF M6 ADF104C-...-BS Fig. 8-4 ADF104C-...-CS PG29 Fig. 8-3 ADF104D-...-AS ADF134B-...-BS.. Liquid ADF134C-...-BS ADF134D-...-BS ADF164B-...-AS x16 ADF164C-...-AS x25 ADF184C-...-DS x25 ADF184D-...-DS x25 PG42 PG36 Ring terminal 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C M8 M12 Fig. 8-5 i.p. Fig. 4-10: Overview of motors to select ADF motor power cables with terminal box ADF Motors Encoder Connection Motor Encoder connection for options ) 9 1) Flange socket 10m cable with coupling ADF104 INS0676 INS0676 ADF INS0514 INS0514 ADF ADF Refer to Fig or Fig Fig Mating connector for... INS0514: INS0510. INS0511. INS0512. INS0513. INS0713 INS0676: INS0713 1) For explosion-protected installations Fig. 4-11: Overview of motors for selecting ADF motor encoder cables

51 Rexroth Connection Cable Motor Selection List ADP Motors ADP Motors with Connector Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) mm² Motor connection Refer to ADP104B-...-CS ² ) Fig. 6-4 ADP104C-...-CS Fig. 6-5 ADP104C-...-DS ² ) Fig. 6-4 ADP104D-...-ES Fig. 6-6 INS0480 ADP104D-...-FS Fig. 6-6 ADP104D-...-GS ² ) Fig. 6-4 ADP134B-...-ES Fig. 6-6 ADP134B-...-FS Fig. 6-8 ADP134C-...-DS... Surface INS0380 Fig ADP134C-...-FS INS0480 Fig. 6-6 ADP134D-...-AS INS0380 Fig ADP134D-...-CS INS0380 Fig ADP134D-...-ES INS0480 Fig. 6-7 ADP164B-...-BS INS0380 Fig ADP164B-...-DS INS0380 Fig ADP164C-...-BS INS0380 Fig ADP164C-...-FS INS0480 Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5mm² ADP Motors with Encoder Connector Fig. 4-12: Overview of motors to select ADP motor power cables with terminal box Motor ADP104 ADP134 ADP164 ADP184 Encoder connection for options H Flange socket INS0629 Refer to Fig Mating connector for... INS0629: INS0379. INS0664. Fig. 4-13: Overview of motors for selecting ADP motor encoder cables

52 4-16 Motor Selection List Rexroth Connection Cable 4.7 2AD Motors 2AD Motors with Connector Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) mm² Motor connection Refer to 2AD104B-.-CS ) Fig AD104B-.-ES ² ) Fig AD104C-.-CS Fig AD104C-.-DS ) Fig AD104D-.-ES Fig AD104D-.-FS INS0480 Fig AD104D-.-GS Fig AD104D-.-HS ² Fig AD134B-.-ES Fig AD134B-.-FS Fig AD134B-.-GS Fig AD134C-.-DS Fig Surface 2AD134C-.-FS ) Fig AD134C-.-HS Fig AD134D-.-AS Fig AD134D-.-CS Fig AD134D-.-DS Fig AD134D-.-ES INS0380 Fig AD164B-.-BS Fig AD164B-.-DS Fig AD164B-.-ES Fig AD164C-.-BS Fig AD164C-.-ES Fig AD164C-.-FS Fig ) Conductor cross-section according to VDE0298 Part installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² Fig. 4-14: Overview of motors to select 2AD motor power cables with connector

53 Rexroth Connection Cable Motor Selection List AD Motors with Terminal Box Motor type Type of cooling Motor phase current Minimum crosssection 1) Motor connection Terminal box Refer to I Str(eff) [A] mm² PG connection Power connection Ground connection 2AD104B-.-CS ) PG21 WEF M6 Fig AD104B-.-ES ) PG21 AEH M6 Fig AD104C-.-CS PG29 AEH M6 Fig AD104C-.-DS ) PG21 AEH M6 Fig AD104D-.-GS PG21 AEH M6 Fig AD104D-.-HS ) PG21 AEH M6 Fig AD104D-.-ES PG29 AEH M6 Fig AD104D-.-FS PG29 AEH M6 Fig AD134B-.-ES PG29 AEH M8 Fig AD134B-.-FS PG29 AEH M8 Fig AD134B-.-GS PG29 AEH M8 Fig AD134C-.-DS PG29 AEH M8 Fig AD134C-.-FS PG29 AEH M8 Fig AD134C-.-HS PG29 AEH M8 Fig AD134D-.-AS PG36 AEH M8 Fig AD134D-.-CS Surface PG29 AEH M8 Fig AD134D-.-DS PG36 AEH M8 Fig AD134D-.-ES PG29 AEH M8 Fig AD164B-.-BS PG36 AEH M8 Fig AD164B-.-DS PG29 AEH M8 Fig AD164B-.-ES PG29 AEH M8 Fig AD164C-.-BS PG36 AEH M8 Fig AD164C-.-ES PG36 AEH M8 Fig AD164C-.-FS PG29 AEH M8 Fig AD184C-.-CS x16.0 PG36 AEH M12 Fig AD184D-.-CS x16.0 PG36 AEH M12 Fig AD184D-.-DS x25.0 PG36 AEH M12 Fig AD200C-.-AS x25.0 PG36 AEH M12 Fig AD225C-.-AS x35.0 PG48 AEH M12 i.p. 2AD225C-.-BS PG48 AEH M12 Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest available ready-made cable with a wire range of 1.5 mm² *i.p. = in preparation Fig. 4-15: Overview of motors to select 2AD motor power cables with terminal box

54 4-18 Motor Selection List Rexroth Connection Cable 2AD Motors with Encoder Connector Note: The table below shows the digit in the type code for encoder selection. Motor Encoder connection for options ) 9 1) C 1) D Flange socket 2AD INS0514 INS0514 2AD AD m cable with coupling Flange socket INS0676 INS0676 INS0675 INS0677 2AD INS0638 INS AD INS0224 2AD Refer to Fig Fig or Fig Fig Mating connector for... INS0224: INS0701 INS0514: INS0510. INS0511. INS0512. INS0513. INS0713 INS0638: INS0510. INS0511. INS0512. INS0513. INS0713 INS0675: INS0639 INS0676: INS0713 INS0677: INS0639 1) For explosion-protected installations Fig Fig Fig Fig Fig. 4-16: Overview of motors for selecting 2AD motor encoder cables

55 Rexroth Connection Cable Motor Selection List LSF Motors Recommendations for connecting LSF Motors The connecting cable has an open cable end. which is provided with wire end ferrules. We recommend to permanently install the connecting cable. either to a straight or angular flange socket (not included in the scope of delivery of the motor) to a terminal box (not in the scope of delivery of Bosch Rexroth. (refer to Fig. 4-22) From this junction site. the power supply with the connection cable can be laid through the drag chain or the machine construction. The necessary ready-made connection cables are available from Rexroth. Note: Flange sockets can be ordered with Rexroth. The terminal box must be purchased from specialist dealers (see Fig. 4-22). KE000003v02_EN.tif Fig. 4-17: Power connection at separate arrangement

56 4-20 Motor Selection List Rexroth Connection Cable KE000004v02_EN.tif Fig. 4-18: Power connection at parallel arrangement. separate connection cable KE000005v02_EN.tif Fig. 4-19: Power connection at parallel arrangement. collective power cable with higher cross-section Note: Supplementary Documentation Project Planning/Selection Data/ Start up-lsf. (DOK-MOTOR*LSF********GNxx-EN-P. MNR R

57 Rexroth Connection Cable Motor Selection List 4-21 LSF Motors with Connector Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig [mm²] Refer to 040K-...-B Fig Fig K-...-A Fig Fig S-...-A Fig Fig K-...-B Fig Fig S-...-B Fig Fig K-...-C Fig Fig S-...-C Fig Fig L-...-B Fig Fig T-...-B Fig Fig L-...-C Fig Fig T-...-C Fig Fig M-...-A Fig Fig U-...-A Fig Fig M-...-B Fig Fig U-...-B Fig Fig K-...-A Fig Fig S-...-A Fig Fig K-...-B Fig Fig. 9-7 Liquid 120S-...-B Fig Fig K-...-C Fig Fig S-...-C Fig Fig L-...-A Fig Fig T-...-A Fig Fig L-...-B Fig Fig T-...-B Fig Fig L-...-C Fig Fig T-...-C Fig Fig M-...-A Fig Fig U-...-A Fig Fig M-...-B Fig Fig U-...-B Fig Fig M-...-C Fig Fig U-...-C Fig Fig N-...-A Fig Fig V-...-A Fig Fig L-...-B Fig Fig. 9-7 LSP primary parts with connector continued on next page

58 4-22 Motor Selection List Rexroth Connection Cable Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig [mm²] Refer to 140N-...-B Fig Fig K-...-A Fig Fig S-...-A Fig Fig K-...-B Fig Fig S-...-B Fig Fig L-...-A Fig Fig T-...-A Fig Fig L-...-B Fig Fig T-...-B Fig Fig L-...-C Fig Fig T-...-C Fig Fig M-...-A Fig Fig U-...-A Fig Fig M-...-B Fig Fig U-...-B Fig Fig M-...-C Fig Fig U-...-C Fig Fig N-...-B Fig Fig V-...-B Fig Fig Liquid N-...-C Fig Fig V-...-C Fig Fig K-...-C Fig Fig S-...-C Fig Fig L-...-B Fig Fig T-...-B Fig Fig M-...-A Fig Fig U-...-A Fig Fig M-...-B Fig Fig U-...-B Fig Fig N-...-A Fig Fig V-...-A Fig Fig N-...-B Fig Fig V-...-B Fig Fig M-...-B Fig Fig U-...-B Fig Fig N-...-A Fig Fig V-...-A Fig Fig N-...-B Fig Fig LSP primary parts with connector continued on next page

59 Rexroth Connection Cable Motor Selection List 4-23 Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig [mm²] Refer to 240V-...-B Fig Fig N-...-C Fig Fig V-...-C Fig Fig L-...-A Liquid Fig Fig L-...-C Fig Fig T-...-A Fig Fig T-...-C Fig. 4-20: LSF Motors with Terminal Box Fig Fig Overview of motors to select LSF motor power cables with connector Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig [mm²] Refer to 040K-...-B Fig Fig K-...-A Fig Fig S-...-A Fig Fig K-...-B Fig Fig S-...-B Fig Fig K-...-C Fig Fig S-...-C Fig Fig L-...-B Fig Fig T-...-B Fig Fig L-...-C Fig Fig T-...-C Fig Fig Liquid 080M-...-A Fig Fig U-...-A Fig Fig M-...-B Fig Fig U-...-B Fig Fig K-...-A Fig Fig S-...-A Fig Fig K-...-B Fig Fig S-...-B Fig Fig K-...-C Fig Fig S-...-C Fig Fig L-...-A Fig Fig LSP primary parts with connector continued on next page

60 4-24 Motor Selection List Rexroth Connection Cable Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig [mm²] Refer to 120T-...-A Fig Fig L-...-B Fig Fig T-...-B Fig Fig L-...-C Fig Fig T-...-C Fig Fig M-...-A Fig Fig U-...-A Fig Fig M-...-B Fig Fig U-...-B Fig Fig M-...-C Fig Fig U-...-C Fig Fig N-...-A Fig Fig V-...-A Fig Fig L-...-B Fig Fig N-...-B Fig Fig K-...-A Fig Fig S-...-A Fig Fig K-...-B Fig Fig S-...-B Fig Fig Liquid L-...-A Fig Fig T-...-A Fig Fig L-...-B Fig Fig T-...-B Fig Fig L-...-C Fig Fig T-...-C Fig Fig M-...-A Fig Fig U-...-A Fig Fig M-...-B Fig Fig U-...-B Fig Fig M-...-C Fig Fig U-...-C Fig Fig N-...-B Fig Fig V-...-B Fig Fig N-...-C Fig Fig V-...-C Fig Fig K-...-C Fig Fig S-...-C Fig Fig L-...-B Fig Fig LSP primary parts with terminal box continued on next page

61 Rexroth Connection Cable Motor Selection List 4-25 Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig [mm²] Refer to 200T-...-B Fig Fig M-...-A Fig Fig U-...-A Fig Fig M-...-B Fig Fig U-...-B Fig Fig N-...-A Fig Fig V-...-A Fig Fig N-...-B Fig Fig V-...-B Fig Fig M-...-B Fig Fig U-...-B. Liquid Fig Fig N-...-A Fig Fig V-...-A Fig Fig N-...-B Fig Fig V-...-B Fig Fig N-...-C Fig Fig V-...-C Fig Fig L-...-A Fig Fig L-...-C Fig Fig T-...-A Fig Fig T-...-C Fig. 4-21: Fig Fig Overview of motors to select LSF motor power cables with terminal box

62 4-26 Motor Selection List Rexroth Connection Cable The components for connection via a terminal box are not included in the scope of delivery from Rexroth. Possible German suppliers are. e.g.: Components Terminal box Switchboard Terminal strip KIENLE & SPIESS Stanz- und Druckgießwerk GmbH Bahnhofstraße Sachsenheim REKOFA WENZEL GmbH & Co. KG Walporzheimer Straße Bad Neuenahr-Ahrweiler WIELAND ELECTRIC GmbH Elektrische Verbindungen Benzstr Bamberg Fig. 4-22: Supplier Suppliers of components for terminal boxes Tel.: +49 (0) / 29-0 Fax.: +49 (0) / Internet: Tel.: +49 (0) / Fax.: +49 (0) / Tel.: +49 (0) 951 / Fax.: +49 (0) 951 / Internet: Note: Pay attention to the following when selecting the components: The components must be suited for currents and voltage of the chosen drive system. Especially for high DC bus voltages up to 750V DC. Necessary diameter and termination thread of the PGthread. Impermeability of the housing. Minimum protection class IP65 recommended.

63 Rexroth Connection Cable Motor Selection List Recommendations for connecting 1MB Motors 1MB motors of Rexroth comprise the rotor 1MR and the stator 1MS: The connecting cable of the stator has an open cable end. which is provided with wire end ferrules. We recommend to permanently install the connection cable with open end which is permanently fastened to the stator. either to a straight or angular flange socket (not included in the scope of delivery of the stator) to a terminal box (not in the scope of delivery of Bosch Rexroth. refer to Fig. 4-28) From this junction site. the power supply with the connection cable can be laid through the drag chain or the machine construction. The necessary ready-made connection cables are available from Rexroth. Note: Flange sockets can be ordered with Rexroth. The terminal box must be purchased from specialist dealers (see Fig. 4-28). KE000016v01_EN.tif Fig. 4-23: Example of connecting a 1 MB motor with connector

64 4-28 Motor Selection List Rexroth Connection Cable KE000017v01_EN.tif Fig. 4-24: Example of connecting a 1 MB motor with terminal box Note: Related documentation (DOK-MOTOR*-MBS********-PRxx- EN-P with MNR R ).

65 Rexroth Connection Cable Motor Selection List MB Motors with Connector Stator 1MS Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig [mm²] Refer to 1MS140B-4A Fig MS140B-4B Fig MS140D-4B Fig MS140F-4A Fig MS140H-4B Fig MS160B-4A Fig MS160D-4A Fig MS160D-4B Fig MS160E-4B Fig MS160F-4A Fig MS160F-4B Fig MS160F-4D Fig MS160H-4A Fig MS160N-4A Fig MS160N-4B Fig MS160N-4C Fig MS200C-4A Fig MS200D-4B Fig MS200D-4C Liquid Fig MS200D-4D Fig MS200D-4E Fig MS200D-4F Fig MS200E-4B Fig MS200E-4C Fig MS200H-4B Fig MS200H-4D Fig MS240B-4A Fig MS240F-4A Fig MS240H-4B Fig MS241D-6A Fig MS241D-6C Fig MS241H-6C Fig MS241H-6D Fig MS241H-6G Fig MS242H-4B Fig MS242N-4B Fig MS270C-4B Fig MS stators with connector continued on next page

66 4-30 Motor Selection List Rexroth Connection Cable Stator 1MS Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig [mm²] Refer to 1MS310B-6B Fig MS310B-6D Fig MS310B-6E Fig Liquid 1MS310D-6B Fig MS310F-6A Fig MS375D-6D Fig. 4-25: Fig Overview of motors for selecting the recommended 1MB motor power cables with connector 1MB Motors with Terminal Box Stator 1MS Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig [mm²] Refer to 1MS140B-4A Fig MS140B-4B Fig MS140D-4B Fig MS140F-4A Fig MS140H-4B Fig MS160B-4A Fig MS160D-4A Fig MS160D-4B Fig MS160E-4B Fig MS160F-4A Fig MS160F-4B Fig MS160F-4D Fig MS160H-4A Liquid Fig MS160N-4A Fig MS160N-4B Fig MS160N-4C Fig MS200C-4A Fig MS200D-4B Fig MS200D-4C Fig MS200D-4D Fig MS200D-4E Fig MS200D-4F Fig MS200E-4B Fig MS200E-4C Fig MS200H-4B Fig MS stators with terminal box continued on next page

67 Rexroth Connection Cable Motor Selection List 4-31 Stator 1MS Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig [mm²] Refer to 1MS200H-4D Fig MS240B-4A Fig MS240F-4A Fig MS240H-4B Fig MS241D-6A Fig MS241D-6C Fig MS241H-6C Fig MS241H-6D Fig MS241H-6G Fig MS242H-4B Fig MS242N-4B Liquid Fig MS270C-4B Fig MS310B-6B Fig MS310B-6D Fig MS310B-6E Fig MS310D-6B Fig MS310F-6A Fig MS310F-6B Fig MS375B-6B not applicable 1MS375D-6B x25.0 Fig MS375D-6D Fig. 4-26: Fig Overview of motors for selecting the recommended 1MB motor power cables with terminal box

68 4-32 Motor Selection List Rexroth Connection Cable The components for connection via a terminal box are not included in the scope of delivery from Rexroth. Possible German suppliers are. e.g.: Components Terminal box Switchboard Terminal strip KIENLE & SPIESS Stanz- und Druckgießwerk GmbH Bahnhofstraße Sachsenheim REKOFA WENZEL GmbH & Co. KG Walporzheimer Straße Bad Neuenahr-Ahrweiler WIELAND ELECTRIC GmbH Elektrische Verbindungen Benzstr Bamberg Fig. 4-27: Supplier Suppliers of components for terminal boxes Tel.: +49 (0) / 29-0 Fax.: +49 (0) / Internet: Tel.: +49 (0) / Fax.: +49 (0) / Tel.: +49 (0) 951 / Fax.: +49 (0) 951 / Internet: Note: Pay attention to the following when selecting the components: The components must be suited for currents and voltage of the chosen drive system. Especially for high DC bus voltages up to 750V DC. Necessary diameter and termination thread of the PGthread. Impermeability of the housing. Minimum protection class IP65 recommended. 1MB Motors with Encoder Connection Stator 1MS 1MS140 1MS160 1MS200 1MS240 1MS241 1MS242 1MS270 1MS310 1MS375 High-resolution encoder Bosch Rexroth INS0224 Encoder selection Lenord & Bauer GEL 244 INS0629 Refer to Fig Fig or Fig 12-4 Fig. 4-28: Overview of motors for selecting 1MB motor encoder cables

69 Rexroth Connection Cable Motor Selection List MAL Motors MAL Motors with Connector Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section mm² Motor connection Refer to MAL130E-0075 Surface INS0480 Fig. 6-5 Fig. 4-29: Overview of motors to select MAL motor power cables with connector

70 4-34 Motor Selection List Rexroth Connection Cable

71 Rexroth Connection Cable Selection List IndraDyn Motors Selection List IndraDyn Motors 5.1 Recommendations for Connecting IndraDyn S (MSK) Synchronous Motors Motor type Type of cooling Flange socket Housing over temperature T60K I Str(eff) [A] Minimum cross-section 1) mm² Winding over temperature T100K Refer to I Str(eff) [A] Minimum cross-section 1) mm² MSK030B-0900 Natural Fig In preparation Refer to MSK030C-0900 Natural Fig Fig MSK040B-0600 Natural Fig MSK040C-0600 Natural Fig MSK050B-0300 Natural Fig MSK050B-0600 Natural Fig RLS1100 MSK050C-0300 Natural Fig MSK050C-0600 Natural Fig MSK060B-0300 Natural Fig MSK060B-0600 Natural Fig In preparation MSK060C-0300 Natural Fig Fig MSK060C-0600 Natural MSK070C-0150 Natural ) Fig MSK070C Fig Fig Natural ) Fig In preparation Surface In preparation In preparation MSK070C-0450 Natural Fig In preparation MSK070D-0150 Natural ) Fig ) Fig MSK070D-0300 Natural Fig Fig Surface Fig Fig MSK070D-0450 Natural Fig Fig MSK070E-0450 Natural Fig In preparation RLS1200 MSK071D-0200 Natural Fig Fig MSK071D-0300 Natural Fig ) Fig MSK071D-0450 MSK071E-0200 Natural Fig Fig Liquid Fig Fig Natural ) Fig ) Fig Liquid Fig Fig MSK071E-0300 Natural Fig Fig MSK071E-0450 Natural Fig Fig Liquid Fig Fig MSK100B-0200 Natural RLS Fig Fig ) Smallest wire range 1.5 mm² MSK motors continued on next page

72 5-2 Selection List IndraDyn Motors Rexroth Connection Cable Motor type MSK100B-0300 Type of cooling Flange socket Housing over temperature T60K I Str(eff) [A] Minimum cross-section 1) mm² Winding over temperature T100K Refer to I Str(eff) [A] Minimum crosssection mm² Refer to Natural Fig Fig Surface Fig Fig MSK100B-0400 Natural Fig Fig MSK100B-0450 Natural Fig Fig MSK100C-0200 MSK100C-0300 Natural Fig Fig Surface Fig Fig Natural Fig Fig Surface Fig Fig MSK100C-0450 Natural Fig Fig MSK100D-0200 Natural Fig Fig MSK100D-0300 MSK101D-0200 Natural Fig Fig Surface Fig Fig Natural RLS Fig Fig Liquid Fig Fig Natural Fig Fig MSK101D-0300 Surface Fig Fig Liquid Fig Fig Natural Fig Fig MSK101D-0450 Surface Fig Fig Liquid i. p i. p. MSK101E-0200 Natural Fig Fig MSK101E-0300 Natural Fig Fig Surface Fig Fig MSK101E ) Smallest wire range 1.5 mm² Natural Fig Fig Surface i. p i. p. Fig. 5-1: Overview of motors for selecting synchronous IndraDyn S motor power cables IndraDyn S Synchronous Motors Encoder Connection Motor For all IndraDyn S motor types Encoder connection for options S1 M1 S2 M2 Flange socket RGS1000 Refer to Fig Fig. 5-2: Overview of motors for selecting synchronous IndraDyn S motor encoder cables

73 Rexroth Connection Cable Selection List IndraDyn Motors Recommendations for Connecting IndraDyn A (MAD/MAF) Asynchronous Motors IndraDyn A Asynchronous Motors with Connector Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] Motor connection Refer to MAD100B-0050* ) Fig. 6-4 MAD100B ) Fig. 6-4 MAD100B-0150* ) Fig. 6-4 MAD100B Fig. 6-4 MAD100B-0250* Fig. 6-5 MAD100C ) Fig. 6-4 MAD100C Fig. 6-4 MAD100C INS0480 Fig. 6-5 MAD100C Fig. 6-6 MAD100C-0250* Fig. 6-6 MAD100D-0050* ) Fig. 6-4 MAD100D Fig. 6-5 MAD100D Fig. 6-6 MAD100D Fig. 6-6 MAD100D Fig. 6-7 MAD130B-0050* ) Fig. 6-9 Surface MAD130B ) Fig. 6-9 MAD130B-0150* Fig. 6-9 MAD130B Fig MAD130B Fig MAD130C ) Fig. 6-9 MAD130C-0100* Fig. 6-9 MAD130C Fig MAD130C INS0380 Fig MAD130C-0250* Fig MAD130D-0050* ) Fig. 6-9 MAD130D Fig MAD130D Fig MAD130D Fig MAD130D Fig MAD160B ) Fig. 6-9 MAD160B-0100* MAD motors continued on next page Fig *Preliminary data 1) Conductor cross-section according to VDE0298 Part installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm²

74 5-4 Selection List IndraDyn Motors Rexroth Connection Cable Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] Motor connection Refer to MAD160B Fig MAD160B Fig MAD160C-0050* ) Fig. 6-9 Surface INS0380 MAD160C Fig MAD160C Fig MAD160C Fig *Preliminary data 1) Conductor cross-section according to VDE0298 Part installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0 mm² Fig. 5-3: Overview of motors for selecting asynchronous IndraDyn A motor power cables with connector IndraDyn A Asynchronous Motors with Terminal Box Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] Connector thread Motor connection Power connection Ground connection Refer to MAD100B-0050* ) Fig MAD100B-0100* ) Fig MAD100B-0150* ) Fig MAD100B ) Fig MAD100B-0250* Fig MAD100C ) Fig MAD100C ) Fig MAD100C BG1 M6 Fig MAD100C Fig MAD100C-0250* Fig MAD100D-0050* ) Fig Surface WEF MAD100D Fig MAD100D Fig MAD100D Fig MAD100D Fig MAD130B-0050* ) Fig MAD130B Fig MAD130B-0150* Fig MAD130B BG2 M8 Fig MAD130B Fig MAD130C-0050* Fig MAD130C-0100* MAD motors continued on next page Fig *Preliminary data 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest available ready-made cable with a wire range of 2.5mm²

75 Rexroth Connection Cable Selection List IndraDyn Motors 5-5 Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm²] Connector thread Motor connection Power connection Ground connection Refer to MAD130C Fig MAD130C Fig MAD130C Fig MAD130D-0050* Fig BG2 MAD130D Fig MAD130D-0150* Fig MAD130D Fig MAD130D Fig M8 MAD160B Fig MAD160B-0100* Fig MAD160B Fig MAD160B-0200* Fig Surface BG3 WEF MAD160C-0050* Fig MAD160C Fig MAD160C Fig MAD160C Fig MAD180C Fig MAD180C Fig MAD180C Fig MAD180C Fig BG4 M12 MAD180D-0050* Fig MAD180D Fig MAD180D-0150* Fig MAD180D Fig *Preliminary data 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest available ready-made cable with a wire range of 2.5mm² Fig. 5-4: Overview of motors for selecting asynchronous IndraDyn A motor power cables with terminal box

76 5-6 Selection List IndraDyn Motors Rexroth Connection Cable IndraDyn A Asynchronous Motors with Encoder Connection Motor Encoder connection for options C0 M0 S0 S2 M2 Flange socket MAD100 INS0629 INS0524 RGS1003 MAD130 MAD160 MAD180 Refer to Figs INS0719 INS0638 RGS1004 Mating connector for... INS0524: INS0510. INS0511. INS0713 INS0638: INS0510. INS0511. INS0713 INS0719: INS0379 INS0629: INS0379 RGS1003. RGS1004: RGS1001 Fig or 12-2 Fig Fig. 5-5: Overview of motors for selecting asynchronous motors IndraDyn A motor encoder cables

77 Rexroth Connection Cable Selection List IndraDyn Motors 5-7 IndraDyn A Asynchronous Motors with Connector Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm²] Motor connection Refer to MAF100B-0050* ) Fig. 6-4 MAF100B-0100* Fig. 6-4 MAF100B-0150* Fig. 6-5 MAF100B Fig. 6-6 MAF100B-0250* Fig. 6-6 MAF100C-0050* ) Fig. 6-4 MAF100C-0100* Fig. 6-5 MAF100C INS0480 Fig. 6-6 MAF100C Fig. 6-7 MAF100C Fig. 6-8 MAF100D-0050* Fig. 6-4 MAF100D-0100* Fig. 6-6 MAF100D-0150* Fig. 6-7 MAF100D Fig. 6-8 MAF100D Fig. 6-8 MAF130B-0050* ) Fig. 6-9 MAF130B-0100* ) Fig. 6-9 Liquid MAF130B Fig MAF130B-0200* Fig MAF130B Fig MAF130C-0050* ) Fig. 6-9 MAF130C-0100* Fig. 6-9 MAF130C-0150* Fig MAF130C Fig MAF130C INS0380 Fig MAF130D-0050* Fig. 6-9 MAF130D-0100* Fig MAF130D-0150* Fig MAF130D Fig MAF160B Fig. 6-9 MAF160B-0100* Fig MAF160B-0150* Fig MAF160C-0050* Fig MAF160C-0100* Fig *Preliminary data 1) Conductor cross-section according to VDE0298 Part installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS is 6.0mm² Fig. 5-6: Overview of motors for selecting asynchronous IndraDyn A motor power cables with connector

78 5-8 Selection List IndraDyn Motors Rexroth Connection Cable IndraDyn A Asynchronous Motors with Terminal Box Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm²] Connector thread Motor connection Power connection Ground connection Refer to MAF100B-0050* ) Fig MAF100B-0100* ) Fig MAF100B-0150* Fig MAF100B Fig MAF100B Fig MAF100C-0050* ) Fig MAF100C-0100* Fig MAF100C BG1 M6 Fig MAF100C Fig MAF100C Fig MAF100D-0050* ) Fig MAF100D-0100* Fig MAF100D-0150* Fig MAF100D Fig MAF100D Fig MAF130B-0050* ) Fig MAF130B-0100* Fig MAF130B Fig Liquid WEF MAF130B-0200* Fig MAF130B Fig MAF130C-0050* Fig MAF130C-0100* Fig BG2 MAF130C-0150* Fig MAF130C Fig MAF130C Fig MAF130D-0050* M8 Fig MAF130D-0100* Fig MAF130D-0150* Fig MAF130D-0200* Fig MAF130D x16.0 Fig MAF160B-0050* Fig MAF160B-0100* Fig MAF160B-0150* BG3 Fig MAF160B Fig MAF160C-0050* Fig MAF160C-0100* MAF motors continued on next page Fig

79 Rexroth Connection Cable Selection List IndraDyn Motors 5-9 Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm²] Connector thread Motor connection Power connection Ground connection Refer to MAF160C Fig BG3 M8 MAF160C x16 Fig MAF180C-0050* Fig MAF180C-0100* Fig MAF180C-0150* Fig Liquid WEF MAF180C x25.0 Fig BG4 M12 MAF180D-0050* Fig MAF180D-0100* Fig MAF180D-0150* Fig MAF180D x25.0 *Preliminary data 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest available ready-made cable with a wire range of 2.5mm² Fig Fig. 5-7: Overview of motors for selecting asynchronous IndraDyn A motor power cables with terminal box

80 5-10 Selection List IndraDyn Motors Rexroth Connection Cable IndraDyn A Asynchronous Motors with Encoder Connection Motor MAF100 MAF130 MAF160 MAF180 Refer to Figs Encoder connection for options C0 M0 S0 S2 M2 Flange socket INS0629 INS0524 RGS1003 Mating connector for... INS0524: INS0510. INS0511. INS0713 INS0629: INS0379 RGS1003: RGS or 12-2 Fig Fig. 5-8: Overview of motors for selecting asynchronous motors IndraDyn A motor encoder cables

81 Rexroth Connection Cable Selection List IndraDyn Motors Recommendations for Connecting IndraDyn L (MSL/MLP) Linear Motors Linear IndraDyn L motors from Bosch Rexroth comprise the following assemblies: secondary part MLS and primary part MLP. The power cable of the stator has an open cable end. which is provided with wire end ferrules. We recommend to permanently install the power cable with open end which is permanently fastened to the stator. either to a connector (not included in the scope of delivery). or to a terminal box (not in the scope of delivery of Bosch Rexroth. refer to Fig. 5-14) From this junction site. the power supply with the connection cable can be laid through the drag chain or the machine construction. The necessary ready-made connection cables are available from Rexroth. Note: Flange sockets can be ordered with Rexroth. The terminal box must be purchased from specialist dealers (see Fig. 5-13). KE000007v03_EN.tif Fig. 5-9: Example of connecting a linear IndraDyn L motor

82 5-12 Selection List IndraDyn Motors Rexroth Connection Cable KE000009v03_EN.tif Fig. 5-10: Example of connecting a linear IndraDyn L motor. power connection in case of parallel cables. separate power cables KE000010v03_EN.tif Fig. 5-11: Example of connecting a linear IndraDyn L motor. power connection in case of parallel cables. joint power cable with greater crosssection. Note: Supplementary Documentation DOK-MOTOR*MLF********.PRxx-EN-P with MNR: R

83 Rexroth Connection Cable Selection List IndraDyn Motors 5-13 Linear IndraDyn L with Connector Primary part Primary connection cross-section [mm²] Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] acc. to Figs. 5-9/5-10 Refer to MLP040A Fig. 9-2 MLP040B Fig MLP040B Fig. 9-2 MLP040B Fig. 9-2 MLP070A ) Fig. 9-5 MLP070A ) Fig. 9-5 MLP070A ) Fig. 9-5 MLP070B ) Fig. 9-5 MLP070B ) Fig. 9-5 MLP070B ) Fig MLP070B ) Fig. 9-5 MLP070B ) Fig. 9-5 MLP070C ) Fig. 9-5 MLP070C ) Fig. 9-5 MLP070C ) Fig. 9-5 MLP070C Fig. 9-6 MLP100A ) Fig. 9-5 Liquid MLP100A ) Fig. 9-5 MLP100A ) Fig. 9-5 MLP100A ) Fig. 9-5 MLP100B ) Fig. 9-5 MLP100B Fig. 9-6 MLP100C ) Fig. 9-5 MLP100C Fig MLP100C Fig. 9-7 MLP140A ) Fig. 9-5 MLP140B ) Fig. 9-5 MLP140B Fig. 9-6 MLP140C ) Fig. 9-5 MLP140C Fig. 9-6 MLP140C Fig. 9-7 MLP200A ) Fig. 9-5 MLP200A Fig. 9-6 MLP200B ) Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS is 1.5 mm² IndraDyn L motors continued on next page

84 5-14 Selection List IndraDyn Motors Rexroth Connection Cable Primary part Primary connection cross-section [mm²] Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] acc. to Figs. 5-9/5-10 Refer to MLP200B Fig. 9-6 MLP200C Fig. 9-7 MLP200C Fig MLP200C Fig. 9-9 MLP200D Fig. 9-7 MLP200D Fig. 9-9 MLP200D Fig. 9-9 Liquid MLP300A Fig. 9-6 MLP300A Fig. 9-7 MLP300B Fig. 9-7 MLP300B Fig. 9-8 MLP300C Fig. 9-7 MLP300C Fig. 9-8 MLP300C Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C Fig. 5-12: Overview of motors for selecting linear IndraDyn L motor power cables with connector Linear IndraDyn L with Terminal Box Primary part Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm] acc. to Fig Refer to MLP040A Fig MLP040B Fig MLP040B Fig MLP040B Fig MLP070A Fig MLP070A Fig MLP070A Fig MLP070B Fig Liquid MLP070B Fig MLP070B Fig MLP070B Fig MLP070B Fig MLP070C Fig MLP070C Fig MLP070C Fig MLP070C Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C IndraDyn L motors continued on next page

85 Rexroth Connection Cable Selection List IndraDyn Motors 5-15 Primary part Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm] acc. to Fig Refer to MLP100A Fig MLP100A Fig MLP100A Fig MLP100A Fig MLP100B Fig MLP100B Fig MLP100C Fig MLP100C Fig MLP100C Fig MLP140A Fig MLP140B Fig MLP140B Fig MLP140C Fig MLP140C Fig MLP140C Fig MLP200A Fig Liquid MLP200A Fig MLP200B Fig MLP200B Fig MLP200C Fig MLP200C Fig MLP200C Fig MLP200D Fig MLP200D Fig MLP200D not applicable MLP300A Fig MLP300A Fig MLP300B Fig MLP300B Fig MLP300C Fig MLP300C Fig MLP300C Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C Fig. 5-13: Overview of motors for selecting linear IndraDyn L motor power cables with terminal box

86 5-16 Selection List IndraDyn Motors Rexroth Connection Cable The components for connection via a terminal box are not included in the scope of delivery from Rexroth. Possible German suppliers are. e.g.: Component Terminal box Terminal plate Terminal strip KIENLE & SPIESS Stanz- und Druckgießwerk GmbH Bahnhofstraße Sachsenheim REKOFA WENZEL GmbH & Co. KG Walporzheimer Straße Bad Neuenahr-Ahrweiler WIELAND ELECTRIC GmbH Elektrische Verbindungen Benzstr Bamberg Fig. 5-14: Supplier Suppliers of terminal box components Tel.: +49 (0) / 29-0 Fax.: +49 (0) / Internet: Tel.: +49 (0) / Fax.: +49 (0) / Tel.: +49 (0) 951 / Fax.: +49 (0) 951 / Internet: Note: Pay attention to the following when selecting the components: The components must be suited for currents and voltage of the chosen drive system. Especially for high DC bus voltages up to 750 V DC. Necessary diameter and termination thread of the PGthread. Impermeability of the housing. Minimum protection class IP65 recommended.

87 Rexroth Connection Cable Selection List IndraDyn Motors Recommendations for Connecting IndraDyn T Kit Motors (MST/MRT) IndraDyn T torque motors from Rexroth comprise the following assemblies: secondary part. i.e. MRT rotor and primary part. i.e. MST stator. The approx. 2 m long power cable of the stator has an open cable end. which is provided with wire end ferrules. We recommend to permanently install the power cable with open end which is permanently fastened to the primary part (in case of...d301 to MST210 only approx. 1.5 m long single wires). either to a straight or angular flange socket (not included in the scope of delivery of the stator) or to a terminal box (not in the scope of delivery of Bosch Rexroth. refer to Fig. 5-19) From this junction site. the power supply with the connection cable can be laid through the drag chain or the machine construction. The necessary ready-made connection cables are available from Rexroth. Note: Flange sockets can be ordered with Rexroth. The terminal box must be purchased from specialist dealers (see Fig. 5-18). KE000016v01_EN.tif Fig. 5-15: Example of connecting an IndraDyn T kit motor with connector

88 5-18 Selection List IndraDyn Motors Rexroth Connection Cable KE000017v01_EN.tif Fig. 5-16: Note: Example of connecting an IndraDyn T kit motor with terminal box Supplementary Documentation DOK-MOTOR*MBT********.PRxx-EN-P with MNR: R

89 Rexroth Connection Cable Selection List IndraDyn Motors 5-19 IndraDyn T Kit Motors with Connector Stator Type of cooling Primary connection cross-section [mm²] Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] acc. to Fig Refer to MST210A ) Fig. 6-5 MST210C ) Fig. 6-5 MST210C Fig. 6-6 MST210D Fig. 6-7 MST210E Fig. 6-6 MST210R ) Fig. 6-5 MST210R ) Fig. 6-5 MST290B ) Fig. 6-5 MST290D ) Fig. 6-5 MST290D Fig. 6-6 MST290E ) Fig. 6-5 Liquid MST290E Fig. 6-9 MST360B Fig. 6-5 MST360D Fig. 6-6 MST360E Fig MST450B Fig. 6-5 MST450D Fig. 6-9 MST450E Fig. 6-9 MST450E Fig MST530B Fig. 6-6 MST530C Fig. 6-9 MST530E Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest available ready-made cable with a wire range of 2.5mm² Fig. 5-17: Overview of motors to select IndraDyn T motor power cables with connector

90 5-20 Selection List IndraDyn Motors Rexroth Connection Cable IndraDyn T Kit Motors with Terminal Box Stator Type of cooling Primary connection cross-section [mm²] Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] acc. to Figs Refer to MST210A Fig MST210C Fig MST210C Fig MST210D Fig MST210E Fig MST210R Fig MST210R Fig MST290B Fig MST290D Fig MST290D Fig MST290E Fig MST290E Fig MST360B-0018 Liquid Fig MST360D Fig MST360E Fig MST450B Fig MST450D Fig MST450E Fig MST450E Fig MST530B Fig MST530C Fig MST530E Fig MST530G x Fig MST530L x Fig MST530L x Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C Fig. 5-18: Overview of motors to select IndraDyn T motor power cables with terminal box

91 Rexroth Connection Cable Selection List IndraDyn Motors 5-21 The components for connection via a terminal box are not included in the scope of delivery from Rexroth. Possible German suppliers are. e.g.: Components Terminal box Terminal plate Terminal strip KIENLE & SPIESS Stanz- und Druckgießwerk GmbH Bahnhofstraße Sachsenheim REKOFA WENZEL GmbH & Co. KG Walporzheimer Straße Bad Neuenahr-Ahrweiler WIELAND ELECTRIC GmbH Elektrische Verbindungen Benzstr Bamberg Fig. 5-19: Supplier Suppliers of terminal box components Tel.: +49 (0) / 29-0 Fax.: +49 (0) / Internet: Tel.: +49 (0) / Fax.: +49 (0) / Tel.: +49 (0) 951 / Fax.: +49 (0) 951 / Internet: Note: Pay attention to the following when selecting the components: The components must be suited for currents and voltage of the chosen drive system. Especially for high DC bus voltages up to 750 V DC. Necessary diameter and termination thread of the PGthread. Impermeability of the housing. Minimum protection class IP65 recommended. IndraDyn T Kit Motors with Encoder Connector Primary part MST210 MST290 MST360 MST450 MST530 Encoder selection GDM/GDS2 Hollow-shaft encoder type: ECN113 INS0514 INS0629 Refer to Figs or 12-2 Figs or 12-4 Fig. 5-20: Overview of motors for selecting IndraDyn T kit motor encoder cables

92 5-22 Selection List IndraDyn Motors Rexroth Connection Cable 5.5 Recommendations for Connecting IndraDyn H Kit Motors (MRS/MSS) Synchronous IndraDyn H motors from Rexroth comprise the following assemblies: secondary part. i.e. MRS rotor and primary part. i.e. MSS stator. The stator is provided with an approx. 1.5m long power core (separate wires in a protective conduit). We recommend to permanently install the power cable with open end which is permanently fastened to the stator. either to a straight or angular flange socket (not included in the scope of delivery of the stator) or to a terminal box (not in the scope of delivery of Bosch Rexroth (refer to Fig. 5-25). From this junction site. the power supply with the connection cable can be laid through the drag chain or the machine construction. The necessary ready-made connection cables are available from Rexroth. Note: Flange sockets can be ordered with Rexroth. The terminal box must be purchased from specialist dealers (see Fig. 5-24). KE000016v01_EN.tif Fig. 5-21: Example of connecting an IndraDyn H kit motor with connector

93 Rexroth Connection Cable Selection List IndraDyn Motors 5-23 KE000017v01_EN.tif Fig. 5-22: Example of connecting an IndraDyn H kit motor with terminal box Note: Supplementary Documentation DOK-MOTOR*MBT********.PRxx-EN-P with MNR: R

94 5-24 Selection List IndraDyn Motors Rexroth Connection Cable IndraDyn H Kit Motors with Connector Stator MSS102B-0800 MSS102D-0800 MSS102F-0800 MSS142B-0700 MSS142D-0700 MSS142F-0700 Primary connection cross-section [mm²] Type of cooling Motor phase current I Str(eff) [A] In preparation Minimum crosssection 1) [mm²] acc. to Fig Refer to MSS162B Fig MSS162D MSS162F MSS162J Fig MSS182A Fig. 6-3 MSS182B Liquid MSS182D MSS182F MSS202A MSS202B MSS202D MSS202F MSS242B-0100 MSS242D-0070 MSS242F-0060 MSS272B-0065 MSS272D-0050 MSS272B MSS312B In preparation MSS312D Liquid 59.0 MSS312F Fig Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C Fig. 5-23: Overview of motors to select IndraDyn H motor power cables with connector

95 Rexroth Connection Cable Selection List IndraDyn Motors 5-25 IndraDyn H Kit Motors with Terminal Box Stator MSS102B-0800 MSS102D-0800 MSS102F-0800 MSS142B-0700 MSS142D-0700 MSS142F-0700 Primary connection cross-section [mm²] Type of cooling Motor phase current I Str(eff) [A] In preparation Minimum crosssection 1) [mm²] acc. to Fig Refer to MSS162B Fig MSS162D MSS162F MSS162J Fig MSS182A Fig. 9-3 MSS182B Liquid MSS182D MSS182F MSS202A MSS202B MSS202D MSS202F MSS242B-0100 MSS242D-0070 MSS242F-0060 MSS272B-0065 MSS272D-0050 MSS272B MSS312B MSS312D MSS312F Liquid MSS382B x MSS382D x MSS382F x16.0 In preparation Fig Fig x35.0 Fig ) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C Fig. 5-24: Overview of motors to select IndraDyn H motor power cables with terminal box

96 5-26 Selection List IndraDyn Motors Rexroth Connection Cable The components for connection via a terminal box are not included in the scope of delivery from Rexroth. Possible German suppliers are. e.g.: Components Terminal box Terminal plate Terminal strip KIENLE & SPIESS Stanz- und Druckgießwerk GmbH Bahnhofstraße Sachsenheim REKOFA WENZEL GmbH & Co. KG Walporzheimer Straße Bad Neuenahr-Ahrweiler WIELAND ELECTRIC GmbH Elektrische Verbindungen Benzstr Bamberg Fig. 5-25: Supplier Suppliers of terminal box components Tel.: +49 (0) / 29-0 Fax.: +49 (0) / Internet: Tel.: +49 (0) / Fax.: +49 (0) / Tel.: +49 (0) 951 / Fax.: +49 (0) 951 / Internet: Note: Pay attention to the following when selecting the components: The components must be suited for currents and voltage of the chosen drive system. Especially for high DC bus voltages up to 750 V DC. Necessary diameter and termination thread of the PGthread. Impermeability of the housing. Minimum protection class IP65 recommended.

97 Rexroth Connection Cable Connection Techniques with Connector Connection Techniques with Connector 6.1 Power Cables for Motor Connection INS0680 Power Cable Cross Section 1.0 mm² Fig. 6-1: Motor power connection 1.0 mm² to INS0680 flange socket IKG4008, IKG4009, IKG4099, IKG4017, IKG4077, IKG4119, IKG4006

98 6-2 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 1.5 mm² Fig. 6-2: Motor power connection 1.5 mm² to INS0680 flange socket IKG4029, IKG4039, IKG4028, IKG4077, IKG4120, IKG4027

99 Rexroth Connection Cable Connection Techniques with Connector 6-3 Power Cable Cross Section 2.5 mm² Fig. 6-3: Motor power connection 2.5 mm² to INS0680 flange socket IKG4073, IKG4071, IKG4072, IKG4077, IKG4137, IKG4134, IKG4074

100 6-4 Connection Techniques with Connector Rexroth Connection Cable 6.2 Power Cables for Motor Connection INS0480 Power Cable Cross Section 1.5 mm² Fig. 6-4: Motor power connection 1.5 mm² to INS0480 flange socket IKG4053, IKG4060, IKG4055, IKG4067, IKG4140, IKG4115, IKG4052, IKG4051

101 Rexroth Connection Cable Connection Techniques with Connector 6-5 Power Cable Cross Section 2.5 mm² Fig. 6-5: Motor power connection 2.5 mm² to INS0480 flange socket IKG4063, IKG4070, IKG4068, IKG4067, IKG4139, IKG4116, IKG4062, IKG4061

102 6-6 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig. 6-6: Motor power connection 4.0 mm² to INS0480 flange socket IKG4083, IKG4090, IKG4087, IKG4177, IKG4117, IKG4082, IKG4081

103 Rexroth Connection Cable Connection Techniques with Connector 6-7 Power Cable Cross Section 6.0 mm² Fig. 6-7: Motor power connection 6.0 mm² to INS0480 flange socket IKG4103, IKG4110, IKG4107, IKG4118, IKG4215, IKG4102, IKG4101

104 6-8 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 6-8: Motor power connection 10.0 mm² to INS0480 flange socket IKG4123, IKG4130, IKG4127, IKG4175, IKG4169, IKG4122, IKG4121

105 Rexroth Connection Cable Connection Techniques with Connector Power Cables for Motor Connection INS0380 Power Cable Cross Section 6.0 mm² Fig. 6-9: Motor power connection 6.0 mm² to INS0480 flange socket IKG4143, IKG4150, IKG4147, IKG4136, IKG4155, IKG4142, IKG4141

106 6-10 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 6-10: Motor power connection 10.0 mm² to INS0380 flange socket IKG4163, IKG4170, IKG4167, IKG4176, IKG4168, IKG4162, IKG4161

107 Rexroth Connection Cable Connection Techniques with Connector 6-11 Power Cable Cross Section 16.0 mm² Fig. 6-11: Motor power connection 16.0 mm² to INS0380 flange socket IKG4183, IKG4276, IKG4200, IKG4186, IKG4172, IKG4182, IKG4181

108 6-12 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 25.0 mm² Fig. 6-12: Motor power connection 25.0 mm² to INS0380 flange socket IKG4203, IKG4277, IKG4210, IKG4204, IKG4173, IKG4202, RKL4620, IKG4201

109 Rexroth Connection Cable Connection Techniques with Connector 6-13 Power Cable Cross Section 35.0 mm² Fig. 6-13: Motor power connection 35.0 mm² to INS0380 flange socket IKG4223, IKG4224, IKG4174, IKG4222, IKG4221, RKL4621

110 6-14 Connection Techniques with Connector Rexroth Connection Cable 6.4 Power Cables for Motor Connection RLS1100 Power Cable Cross Section 1.0 mm² Fig. 6-14: Motor power connection 1.0 mm² to RLS1100 flange socket RKL4302, RKL4303, RKL4305

111 Rexroth Connection Cable Connection Techniques with Connector 6-15 Power Cable Cross Section 1.5 mm² Fig. 6-15: Motor power connection 1.5 mm² to RLS1100 flange socket RKL4300, RKL4301, RKL4304

112 6-16 Connection Techniques with Connector Rexroth Connection Cable 6.5 Power Cables for Motor Connection RLS1200 Power Cable Cross Section 1.5 mm² Fig. 6-16: Motor power connection 1.5 mm² to RLS1200 flange socket RKL4306, RKL4307, RKL4311

113 Rexroth Connection Cable Connection Techniques with Connector 6-17 Power Cable Cross Section 2.5 mm² Fig. 6-17: Motor power connection 2.5 mm² to RLS1200 flange socket RKL4308, RKL4309, RKL4310, RKL4312

114 6-18 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig. 6-18: Motor power connection 4.0 mm² to RLS1200 flange socket RKL4313, RKL4314, RKL4315, RKL4316

115 Rexroth Connection Cable Connection Techniques with Connector 6-19 Power Cable Cross Section 6.0 mm² Fig. 6-19: Motor power connection 6.0 mm² to RLS1200 flange socket RKL4317, RKL4318, RKL4319

116 6-20 Connection Techniques with Connector Rexroth Connection Cable 6.6 Power Cables for Motor Connection RLS1300 Power Cable Cross Section 1.5 mm² Fig. 6-20: Motor power connection 1.5 mm² to RLS1300 flange socket RKL4320, RKL4325, RKL4335

117 Rexroth Connection Cable Connection Techniques with Connector 6-21 Power Cable Cross Section 2.5 mm² Fig. 6-21: Motor power connection 2.5 mm² to RLS1300 flange socket RKL4321, RKL4326, RKL4336

118 6-22 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig. 6-22: Motor power connection 4.0 mm² to RLS1300 flange socket RKL4322, RKL4327, RKL4337

119 Rexroth Connection Cable Connection Techniques with Connector 6-23 Power Cable Cross Section 6.0 mm² Fig. 6-23: Motor power connection 6.0 mm² to RLS1300 flange socket RKL4323, RKL4328, RKL4338

120 6-24 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 6-24: Motor power connection 10.0 mm² to RLS1300 flange socket RKL4324, RKL4329, RKL4339

121 Rexroth Connection Cable Connection Techniques with Connector 6-25 Power Cable Cross Section 16.0 mm² Fig. 6-25: Motor power connection 16.0 mm² to RLS1300 flange socket RKL4330, RKL4340

122 6-26 Connection Techniques with Connector Rexroth Connection Cable

123 Rexroth Connection Cable Connection Techniques for Motors with Terminal Box Connection Techniques for Motors with Terminal Box 7.1 MKD Terminal Box Power Cable Cross Section 1.0 mm² Fig. 7-1: Motor power connection 1.0 mm² to terminal box with INS0542 IKG4013, IKG4020, IKG4100, IKG4018, IKG4138, IKG4016, IKG4077

124 7-2 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 1.5 mm² Fig. 7-2: Motor power connection 1.5 mm² to terminal box with INS0542 IKG4033, IKG4050, IKG4035, IKG4037, IKG4098, IKG4037, IKG4077

125 Rexroth Connection Cable Connection Techniques for Motors with Terminal Box MKE Terminal Box Power Cable Cross Section 1.0 mm² Fig. 7-3: Motor power connection 1.0 mm² to MKE terminal box IKG0310, IKG0311, IKG0329, IKG0312, IKG4145, IKG0309

126 7-4 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 2.5 mm² Fig. 7-4: Motor power connection 2.5 mm² to MKE terminal box IKG0317, IKG0313, IKG0314, IKG4146, IKG4148, IKG0324, IKG0318

127 Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 7-5 Power Cable Cross Section 6.0 mm² Fig. 7-5: Motor power connection 6.0 mm² to MKE terminal box IKG0326, IKG0322, IKG0327, IKG4149, IKG0328

128 7-6 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable

129 Rexroth Connection Cable Connection Techniques for Motors with Terminal Box Connection Techniques for Motors with Terminal Box 8.1 Connection to Terminal Box (acc. to Size 132) Power Cable Cross Section 1.5 mm² Fig. 8-1: Motor power connection 1.5 mm² to terminal box (acc. to size 132) IKG4230, IKG4054, IKG4058, IKG4079, RKL4550, IKG4251, IKG4077

130 8-2 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 2.5 mm² Fig. 8-2: Motor power connection 2.5 mm² to terminal box (acc. to size 132) IKG4230, IKG4231, IKG4075, IKG4076, IKG4079, RKL4551, RKL4552, IKG4252

131 Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-3 Power Cable Cross Section 4.0 mm² Fig. 8-3: Motor power connection 4.0 mm² to terminal box (acc. to size 132) IKG4230, IKG4232, IKG4096, IKG4097, RKL4553, RKL4554, IKG4253, IKG4253, IKG4272

132 8-4 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 8-4: Motor power connection 10.0 mm² to terminal box (acc. to size 132) IKG4230, RKL4560, RKL4561, RKL4562, RKL4563, RKL4564, RKL4565, RKL4566, RKL4567, RKL4568

133 Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-5 Power Cable Cross Section 16.0 mm² Fig. 8-5: Motor power connection 16.0 mm² to terminal box (acc. to size 132) IKG4230, RKL4569, RKL4570, RKL4571, RKL4572, RKL4574, RKL4575, RKL4576

134 8-6 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable 8.2 Connection to Terminal Box (acc. to Size 160) Power Cable Cross Section 2.5 mm² Fig. 8-6: Motor power connection 2.5 mm² to terminal box (acc. to size 160) IKG4230, IKG4279, IKG4280, IKG4281, RKL4555, RKL4556, IKG4282

135 Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-7 Power Cable Cross Section 4.0 mm² Direct Connection Terminal box Connection Motor connection via Order Type Ready-made Cable Connect on M8 PG29 IKG4228/xxx,x INK0603 WEF DKR02 DKR03 M8 PG29 IKG4089/xxx,x INK DKC**.3 INS0459/K04 M8 PG29 IKG4095/xxx,x INK HDS03.* HDS04.* INS0623/K04 M8 M8 PG29 PG29 RKL4557/xxx,x INK0603 RKL4558/xxx,x INK0603 RLS0722/K04 RLS0721/K HMS01.* W0020/0036 HMD01.* W0020/0036 HCS02.* W0012/0028 HMS01.* HCS02.* W0054/0070 HCS03.*W0070 M8 PG29 IKG4260/xxx,x INK0603 Attention: In connection with DuraDrive (HDC*) max. cable length is 25 m HDC01.1 -A100N INS0486/C04 Connection with Intermediate Connection Terminal box Connection Motor connection via Order Type Ready-made Cable Option Order Type Ready-made Cable M8 PG29 IKG4275/xxx,x INK0603 INS0482/C04 INS0481/C04 INK0603 see Chapter 6 Fig. 6-6 M8 PG29 IKG4260/xxx,x INK0603 INS0486/C04 Flange socket INS0483/C04 KL000064v04_EN Fig. 8-7: Motor power connection 4.0 mm² to terminal box (acc. to size 160) IKG4230, IKG4228, IKG4089, IKG4095, RKL4557, RKL4558, IKG4260, IKG4275

136 8-8 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 6.0 mm² Fig. 8-8: Motor power connection 6.0 mm² to terminal box (acc. to size 160) IKG4234, IKG4106, IKG4108, RKL4592, RKL4593, IKG4254, IKG4273

137 Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-9 Power Cable Cross Section 10.0 mm² Fig. 8-9: Motor power connection 10.0 mm² to terminal box (acc. to size 160) IKG4236, IKG4126, IKG4128, RKL4594, RKL4595, IKG4255, IKG4274, IKG4165, IKG4166

138 8-10 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 16.0 mm² Fig. 8-10: Motor power connection 16.0 mm² to terminal box (acc. to size 160) IKG4237, IKG4278, IKG4193, IKG4197, RKL4597, IKG4256, IKG4192

139 Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-11 Power Cable Cross Section 25.0 mm² Fig. 8-11: Motor power connection 25.0 mm² to terminal box (acc. to size 160) IKG4238, IKG4239, IKG4206, IKG4208, RKL4598, RKL4622, IKG4257, IKG4209

140 8-12 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable 8.3 Connection to Terminal Box (acc. to Size 225) Power Cable Cross Section 16.0 mm² Fig. 8-12: Motor power connection 16.0 mm² to terminal box (acc. to size 180) RKL4577, RKL4578, RKL4579, RKL4580, RKL4582, RKL4583, RKL4584

141 Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-13 Power Cable Cross Section 25.0 mm² Fig. 8-13: Motor power connection 25.0 mm² to terminal box (acc. to size 180) RKL4585, RKL4586, RKL4587, RKL4588, RKL4589, RKL4623, RKL4590, RKL4591

142 8-14 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable

143 Rexroth Connection Cable Connection Techniques for Linear Motors Connection Techniques for Linear Motors 9.1 Notes on Ordering 9.2 State of Linear Motors on Delivery On delivery, linear motors are always supplied with open ends. The machine manufacturer can provide the open cable end with one of the following motor connections: Rotary flange sockets Straight flange sockets Couplings Terminal box The connection line can be continued with a standard cable. Fig. 9-1: Delivery condition of a linear motor

144 9-2 Connection Techniques for Linear Motors Rexroth Connection Cable 9.3 Power Connection with Connector INS0681 Power Cable Cross Section 1.0 mm² Direct Connection Flange socket Motor connection Order-Type Ready-made Cable Connect on INS0681/C03 INS0681/C03 IKG4008/xxx,x IKG4009/xxx,x INK0653 INK0653 WEF INS0459/K Terminal strip DKC**.3 INS0680/C03 INS0684/C03 INS0682/C03 INS0681/C03 INS0681/C03 INS0681/C03 IKG4099/xxx,x IKG4017/xxx,x IKG4077/xxx,x INK0653 INK0653 Note: Power cable cross-section 1.0 mm² is not possible. Use power cable cross-section 2.5mm². s.fig.6-3 INK0602 WEF/RT INS0622/K01 INS0623/K03 A1 A2 A DKC**.3 16 A HDD02.* HDS02.* HDS03.* HDS04.* INS0681/C03 IKG4119/xxx,x INK0653 RLS0722/K HMS01.* W0020/0036 HCS02.* W0012/0028 INS0681/C03 IKG4006/xxx,x INK0653 A ttention: In connection with DuraDrive (HDC*) max. cable length is 25 m INS0682/C03 HDC01.1 -A040N Connection with Intermediate Connection Flange socket Motor connection Order-Type Ready-made Cable Options Order-Type Ready-made Cable Bulk head connector INS0680/C03 INS0684/C03 INS0681/C03 IKG4006/xxx,x INK0653 INS0682/C03 INS0685 Flange socket INS0681/C03 INK0653 e.g. IKG4006 IKG4008 IKG4009 IKG4017 IKG4077 IKG4099 IKG4119 INS0682/C03 INS0683/C03 KL000062v02_EN Fig. 9-2: Motor power connection 1.0 mm² to INS068x flange socket IKG4008, IKG4009, IKG4099, IKG4017, IKG4077, IKG4119, IKG4006

145 Rexroth Connection Cable Connection Techniques for Linear Motors 9-3 Power Cable Cross Section 1.5 mm² Fig. 9-3: Motor power connection 1.5 mm² to INS068x flange socket IKG4029, IKG4039, IKG4028, IKG4077, IKG4120, IKG4027

146 9-4 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 2.5 mm² Direct Connection Flange socket Motor connection Order Type Ready-made Cable Connect on INS0681/C03 INS0681/C03 IKG4073/xxx,x IKG4071/xxx,x INK0602 INK0602 WEF INS0459/K Terminal strip DKC**.3 INS0680/C03 INS0684/C03 INS0682/C03 INS0681/C03 INS0681/C03 INS0681/C03 IKG4072/xxx,x IKG4077/xxx,x IKG4137/xxx,x INK0602 INK0602 INK0602 INS0622/K01 INS0623/K03 RLS0722/K HDD02.* HDS02.* HDS03.* HDS04.* HMS01.* W0020/0036 HMD01.* W0020/0036 HCS02.* W0012/0028 INS0681/C03 IKG4134/xxx,x INK0602 RLS0721/K HMS01.* HCS02.* W0054/0070 HCS03.*W0070 INS0681/C03 IKG4074/xxx,x INK0602 Attention: In connection with DuraDrive (HDC*) max. cable length is 25 m INS0682/C03 HDC01.1 -A040N Connection with Intermediate Connection Flange socket Motor connection Order Type Ready-made Cable Options Order Type Ready-made Cable Bulk head connector INS0680/C03 INS0684/C03 INS0681/C03 IKG4074/xxx,x INK0602 INS0682/C03 INS0685 Flange socket INS0681/C03 INK0602 e.g. IKG4071 IKG4072 IKG4073 IKG4074 IKG4077 IKG4134 IKG4137 INS0682/C03 INS0683/C03 KL000065v03_EN Fig. 9-4: Motor power connection 2.5 mm² to INS0680 flange socket IKG4073, IKG4071, IKG4072, IKG4077, IKG4137, IKG4134, IKG4074

147 Rexroth Connection Cable Connection Techniques for Linear Motors Power Connection with Connector INS0481 Power Cable Cross Section 1.5 mm² Direct Connection Flange socket Motor connection Order Type Ready-made Cable Connect on INS0481/C02 IKG4053/xxx,x INK0650 WEF DKR02 DKR03 IKG4060/xxx,x INK DKC**.3 INS0481/C02 INS0459/K02 INS0481/C02 IKG4055/xxx,x INK0650 INS0622/K HDD02.* HDS02.* INS0480/C03 INS0484/C03 INS0481/C03 IKG4067/xxx,x Note: Power wire cross-section 1.5 mm² is not possible! Use power wire cross-section 2.5 mm². See Fig.6-5 INK0602 INS0623/K HDS03.* HDS04.* INS0482/C03 INS0481/C02 IKG4140/xxx,x INK0650 RLS0722/K HMS01.* W0020/0036 HMD01.* W0020/0036 HCS02.* W0012/0028 INS0481/C02 IKG4115/xxx,x INK0650 RLS0721/K HMS01.* HCS02.* W0054/0070 HCS03.*W0070 INS0481/C02 IKG4052/xxx,x INK0650 Attention: In connection with DuraDrive (HDC*) max. cable length is 25 m INS0486/C02 HDC01.1 -A100N Connection with Intermediate Connection Flange socket Motor connection Order Type Ready-made Cable Option Order Type Ready-made Cable INS0480/C03 INS0484/C03 INS0481/C02 IKG4051/xxx,x INK0650 IKG4052/xxx,x INK0650 INS0482/C02 Flange socket INS0481/C02 INK0650 e.g. IKG4052 IKG4053 IKG4055 IKG4060 IKG4115 IKG4140 INS0482/C03 INS0481/C02 INS0486/C02 INS0483/C02 KL000145v03_EN Fig. 9-5: Motor power connection 1.5 mm² to INS048x flange socket IKG4053, IKG4060, IKG4055, IKG4067, IKG4140, IKG4115, IKG4052, IKG4051

148 9-6 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 2.5 mm² Fig. 9-6: Motor power connection 2.5 mm² to INS048x flange socket IKG4063, IKG4070, IKG4068, IKG4067, IKG4139, IKG4116, IKG4062, IKG4061

149 Rexroth Connection Cable Connection Techniques for Linear Motors 9-7 Power Cable Cross Section 4.0 mm² Fig. 9-7: Motor power connection 4.0 mm² to INS048x flange socket IKG4083, IKG4090, IKG4087, IKG4177, IKG4117, IKG4082, IKG4081

150 9-8 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 6.0 mm² Fig. 9-8: Motor power connection 6.0 mm² to INS048x flange socket IKG4103, IKG4110, IKG4107, IKG4118, IKG4215, IKG4102, IKG4101

151 Rexroth Connection Cable Connection Techniques for Linear Motors 9-9 Power Cable Cross Section 10.0 mm² Fig. 9-9: Motor power connection 10.0 mm² to INS048x flange socket IKG4123, IKG4130, IKG4127, IKG4175, IKG4169, IKG4122, IKG4121

152 9-10 Connection Techniques for Linear Motors Rexroth Connection Cable 9.5 Power Connection with Connector INS0381 Power Cable Cross Section 16.0 mm² Fig. 9-10: Motor power connection 16.0 mm² to INS0380 flange socket IKG4183, IKG4276, IKG4200, IKG4186, IKG4172, IKG4182, IKG4181

153 Rexroth Connection Cable Connection Techniques for Linear Motors 9-11 Power Cable Cross Section 25.0 mm² Fig. 9-11: Motor power connection 25.0 mm² to INS038x flange socket IKG4203, IKG4277, IKG4210, IKG4204, IKG4173, RKL4620, IKG4202, IKG4201

154 9-12 Connection Techniques for Linear Motors Rexroth Connection Cable 9.6 Power Connection via Terminal Box Power Cable Cross Section 1.0 mm² Fig. 9-12: Motor power connection 1.0 mm² on terminal box, IKG4241, IKG4242, IKG4243, IKG4250, RKL4600, IKG4261

155 Rexroth Connection Cable Connection Techniques for Linear Motors 9-13 Power Cable Cross Section 1.5 mm² Fig. 9-13: Motor power connection 1.5 mm² on terminal box, IKG4244, IKG4245, IKG4246, IKG4250, RKL4601, IKG4262

156 9-14 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 2.5 mm² Fig. 9-14: Motor power connection 2.5 mm² on terminal box, IKG4247, IKG4248, IKG4249, IKG4250, RKL4602, RKL4603, IKG4263

157 Rexroth Connection Cable Connection Techniques for Linear Motors 9-15 Power Cable Cross Section 4.0 mm² Fig. 9-15: Motor power connection 4.0 mm² on terminal box, IKG4091, IKG4092, IKG4093, RKL4604, RKL4605, IKG4265

158 9-16 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 6.0 mm² Fig. 9-16: Motor power connection 6.0 mm² on terminal box, IKG4111, IKG4112, IKG4113, RKL4606, RKL4607, IKG4266

159 Rexroth Connection Cable Connection Techniques for Linear Motors 9-17 Power Cable Cross Section 10.0 mm² Direct Connection Terminal box Connection Wire end ferrules Order Type Ready-made Cable Connect on WEF IKG4131/xxx,x INK0605 WEF Terminal strip WEF IKG4132/xxx,x INK0605 INS0459/K DKC**.3 WEF IKG4133/xxx,x INK0605 INS0623/K HDS03.* HDS04.* WEF RKL4608/xxx,x INK0605 RLS0721/K HMS01.* HCS02.* W0054/0070 HCS03.*W0070 WEF RKL4609/xxx,x INK0605 RLS0723/K HMS01.* W0150/0210 HCS03.* W0100/0150 WEF IKG4267/xxx,x INK0605 Attention: In connection with DuraDrive (HDC*) max. cable length is 25 m INS0486/L10 HDC01.1 -A100N KL000086v04_EN Fig. 9-17: Motor power connection 10.0 mm² on terminal box, IKG4131, IKG4132, IKG4133, RKL4608, RKL4609, IKG4267

160 9-18 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 16.0 mm² Fig. 9-18: Motor power connection 16.0 mm² on terminal box, IKG4194, IKG4195, IKG4196, RKL4611, IKG4268

161 Rexroth Connection Cable Connection Techniques for Linear Motors 9-19 Power Cable Cross Section 25.0 mm² Fig. 9-19: Motor power connection 25.0 mm² on terminal box, IKG4211, IKG4212, IKG4213, RKL4612, RKL4624, IKG4269

162 9-20 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 35.0 mm² Fig. 9-20: Motor power connection 35.0 mm² on terminal box, RKL4625, RKL4626, RKL4627, RKL4628, RKL4629

163 Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box Connection Techniques for IndraDyn A Motors with Terminal Box 10.1 Connection on Terminal Box (Size 1) Power Cable Cross Section 2.5 mm² Fig. 10-1: Motor power connection 2.5 mm² on terminal box (size 1), RKL4401, RKL4421, RKL4431, RKL4441, RKL4481, RKL4497, RKL4461, RKL4521

164 10-2 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig. 10-2: Motor power connection 4.0 mm² on terminal box (size 1), RKL4402, RKL4422, RKL4442, RKL4502, RKL4482, RKL4462, RKL4522

165 Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-3 Power Cable Cross Section 6.0 mm² Fig. 10-3: Motor power connection 6.0 mm² on terminal box (size 1), ), RKL4403, RKL4423, RKL4443, RKL4483, RKL4463, RKL4523

166 10-4 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 10-4: Motor power connection 10.0 mm² on terminal box (size 1), RKL4404, RKL4424, RKL4444, RKL4504, RKL4484, RKL4464, RKL4524

167 Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box Connection on Terminal Box (Size 2) Power Cable Cross Section 2.5 mm² Fig. 10-5: Motor power connection 2.5 mm² on terminal box (size 2), RKL4405, RKL4425, RKL4437, RKL4445, RKL4485, RKL4498, RKL4465, RKL4525

168 10-6 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig. 10-6: Motor power connection 4.0 mm² on terminal box (size 2), RKL4406, RKL4426, RKL4446, RKL4506, RKL4486, RKL4466, RKL4526

169 Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-7 Power Cable Cross Section 6.0 mm² Fig. 10-7: Motor power connection 6.0 mm² on terminal box (size 2), ), RKL4407, RKL4427, RKL4447, RKL4487, RKL4467, RKL4527

170 10-8 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 10-8: Motor power connection 10.0 mm² on terminal box (size 2), RKL4408, RKL4428, RKL4448, RKL4508, RKL4488, RKL4468, RKL4528

171 Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-9 Power Cable Cross Section 16.0 mm² Fig. 10-9: Motor power connection 16.0 mm² on terminal box (size 2), ), RKL4409, RKL4429, RKL4449, RKL4489, RKL4469, RKL4529

172 10-10 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 25.0 mm² Fig : Motor power connection 25.0 mm² on terminal box (size 2), RKL4541, RKL4542, RKL4543, RKL4544, RKL4545, RKL4546, RKL4547

173 Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box Connection on Terminal Box (Size 3) Power Cable Cross Section 2.5 mm² Fig : Motor power connection 2.5 mm² on terminal box (size 3), RKL4501, RKL4503, RKL4505, RKL4507, RKL4510, RKL4511, RKL4513, RKL4537

174 10-12 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig : Motor power connection 4.0 mm² on terminal box (size 3), RKL4412, RKL4432, RKL4452, RKL4512, RKL4492, RKL4472, RKL4532

175 Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box Power Cable Cross Section 6.0 mm² Fig : Motor power connection 6.0 mm² on terminal box (size 3), RKL4413, RKL4433, RKL4453, RKL4493, RKL4473, RKL4533

176 10-14 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig : Motor power connection 10.0 mm² on terminal box (size 3RKL4414, RKL4434, RKL4454, RKL4514, RKL4494, RKL4474, RKL4534

177 Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box Power Cable Cross Section 16.0 mm² Fig : Motor power connection 16.0 mm² on terminal box (size 3), RKL4415, RKL4435, RKL4455, RKL4495, RKL4475, RKL4535

178 10-16 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 25.0 mm² Fig : Motor power connection 25.0 mm² on terminal box (size 3), RKL4410, RKL4430, RKL4450, RKL4490, RKL4439, RKL4470, RKL4530

179 Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box Power Cable Cross Section 35.0 mm² Fig : Motor power connection 35.0 mm² on terminal box (size 3), RKL4411, RKL4451, RKL4491, RKL4548, RKL4471, RKL4531

180 10-18 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable 10.4 Connection on Terminal Box (Size 4) Power Cable Cross Section 10.0 mm² Fig : Motor power connection 10.0 mm² on terminal box (size 4). RKL4416, RKL4436, RKL4456, RKL4496, RKL4516, RKL4476, RKL4536

181 Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box Power Cable Cross Section 16.0 mm² Fig : Motor power connection 16.0 mm² on terminal box (size 4), ), RKL4420, RKL4440, RKL4460, RKL4520, RKL4480, RKL4540

182 10-20 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 25.0 mm² Fig : Motor power connection 25.0 mm² on terminal box (size 4), RKL4418, RKL4438, RKL4458, RKL4518, RKL4457, RKL4478, RKL4538

183 Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box Power Cable Cross Section 35.0 mm² Fig : Motor power connection 35.0 mm² on terminal box (size 4), RKL4419, RKL4459, RKL4519, RKL4499, RKL4479, RKL4539

184 10-22 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 50.0 mm² Fig : Motor power connection 50.0 mm² on terminal box (size 4), RKL4417, RKL4517, RKL4477

185 Rexroth Connection Cable Connection Techniques for MSM motors Connection Techniques for MSM motors 11.1 Notes on Ordering The maximum total length of a cable running from a MSM motor to the drive controller is 40 m with a maximum of two intermediate connection sites Power Connection for Motor Connection INS0751 Power Cable Cross Section 0.75 mm² Fig. 11-1: Motor power connection 0.75 mm² for MSM motors, IKG0331, IKG0332

186 11-2 Connection Techniques for MSM motors Rexroth Connection Cable

187 Rexroth Connection Cable Connection Techniques for Encoders Connection Techniques for Encoders 12.1 Encoder Connections INS0514, INS0524, INS0613, INS0638, INS0676 Encoder Connector Straight Version Fig. 12-1: Encoder connection on flange socket INS0514, -0524, -0613, -0638, IKS4374, IKS4042, IKS5003, IKS4376, IKS4065

188 12-2 Connection Techniques for Encoders Rexroth Connection Cable Encoder Connector Angular Version Fig. 12-2: Encoder connection on flange socket INS0514, -0524, IKS4375, IKS4044, IKS5005, IKS4377, IKS4066

189 Rexroth Connection Cable Connection Techniques for Encoders Encoder Connection INS0629, INS0655, INS0719 Encoder Connector Straight Version Fig. 12-3: Encoder connection on flange socket INS0629, INS0665 IKS4020, IKS5007, IKS4022, IKS4021

190 12-4 Connection Techniques for Encoders Rexroth Connection Cable Direct Connection Flange socket Encoder connection Order Type Ready-made Cable Connect on IKS4132/xxx,x INK0720 INS0379/C01 DLF01.1M INS0760/L INS0629 INS0379/C01 RKG0002/xxx,x INK0720 HDC1.1A*** / X8 HMS,HCS / EN2 INS0719 INS0761/L RKG0013/xxx,x INK0720 INS0379/C01 DKC1**.3 / X8 INS0761/L KL000141v03_EN Fig. 12-4: Encoder connection on flange socket INS0629, INS0719 IKS4132, RKG0002, RKG0013

191 Rexroth Connection Cable Connection Techniques for Encoders 12-5 Encoder Connector Angular Version Direct Connection Flange socket Encoder connection Order-Type Ready-made Cable INS0629/. INS0664/C01 IKS4023/xxx,x INK0532 INS0652/L Connect on Heidenhain controller TNC410M, 426M, 430M, itnc530, CNC Pilot 4290 IKS5006/xxx,x INK0691 Connect on RD52-SR- X18 INS0665/. INS0664/C01 INS0695/C Connection with Intermediate Connection Flange socket Encoder connection Order-Type Ready-made Cable Order-Type Ready-made Cable INS0629/. IKS4025/xxx,x INK0532 INS0643/C01 INS0379/C01 e.g. IKS4020 IKS4022 IKS5007 INS0664/C01 Bulk head connector IKS4024/xxx,x INK0532 KL000060v02_EN INS0665/. INS0664/C01 INS0649/C01 INS0627/A01 Fig. 12-5: Encoder connection on flange socket INS0629, INS0665 IKS4023, IKS5006, IKS4025, IKS4024

192 12-6 Connection Techniques for Encoders Rexroth Connection Cable 12.3 Encoder Connection for MKD025/041/071/090 Fig. 12-6: Encoder connection on terminal box MKD - IKS4103, IKS4043, IKS5004, IKS4153, IKS4151

193 Rexroth Connection Cable Connection Techniques for Encoders Encoder Connection for MKE037/047/098 Fig. 12-7: Encoder connection on terminal box MKE037/047/098 IKS0205, IKS0223, IKS0204, IKS0206

194 12-8 Connection Techniques for Encoders Rexroth Connection Cable 12.5 Encoder Connection for MKE118 Fig. 12-8: Encoder connection on terminal box MKE118 IKS0225, IKS0226, IKS0227, IKS0228

195 Rexroth Connection Cable Connection Techniques for Encoders Encoder Connection for RGS1000, RGS1003, RGS1004 Fig. 12-9: Encoder connection on flange socket RGS1000 RKG4200, RKG4201

196 12-10 Connection Techniques for Encoders Rexroth Connection Cable

197 Rexroth Connection Cable Connection Techniques for RefuDrive Connection Techniques for RefuDrive 13.1 Voltage Signal Encoder 1Vss Fig. 13-1: Straight encoder connection on RD52-G2-X48 u. RD52-SR-X18 IKS5015, IKS5001 Fig. 13-2: Angular encoder connection on RD52-G2-X48 and RD52-SR-X18 IKS5016, IKS5002

198 13-2 Connection Techniques for RefuDrive Rexroth Connection Cable

199 Rexroth Connection Cable Connection Techniques for Diax Connection Techniques for Diax Serial Interface X2 RS 232 Interface Available cable lengths are: IKB0003/00,12 IKB0005/002,0 IKB0005/005,0 IKB0005/010,0 IKB0005/015,0 Fig. 14-1: RS 232 interface for Diax 04 - IKB0005, IKB0003 Note: For related documentation including terminal diagram and technical information refer to DIAX04-HDD+HDS**G2-PRxx- EN-P, MNR: R R

200 14-2 Connection Techniques for Diax 04 Rexroth Connection Cable RS 485 Interface Available cable lengths are: IKB0003/00,12 Note: The total length of the ready-made cables IKB0018 and IKB0019 can be selected as desired. The transmission length ranges up to 500 m. Fig. 14-2: RS 485 interface for Diax 04 - IKB0019, IKB0018, IKB0003 Note: For related documentation including terminal diagram and technical information refer to DIAX04-HDD+HDS**G2-PRxx- EN-P, MNR: R

201 Rexroth Connection Cable Connection Techniques for Diax DAE02.1M (ANALOG Interface with Actual Position Value) Note: The clock frequency depends on the line length. For further details refer to documentation DOK-DIAX04-PLUG*IN*MOD- PRxx-EN-P with MNR: R R Absolute Value Encoder - Emulator (SSI Data Format) Fig. 14-3: Absolute Value Encoder - Emulator (SSI Data Format) IKS4031 Incremental Encoder - Emulator Fig. 14-4: Incremental encoder Emulator IKS4182

202 14-4 Connection Techniques for Diax 04 Rexroth Connection Cable 14.3 DAG01.2 (Encoder Interface) EnDat-Interface GDM/GDS 2.x Fig. 14-5: Connection cable for slide-in module DAG IKS4191, IKS4142, IKS4012

203 Rexroth Connection Cable Connection Techniques for Diax GDM/GDS1.x Fig. 14-6: Connection cable for slide-in module DFF - IKS4375, IKS4374, IKS4376, IKS4377, IKS4065, IKS4066

204 14-6 Connection Techniques for Diax 04 Rexroth Connection Cable SSI-Interface Direct Connection Flange socket Encoder connection Order Type Ready-made Cable Connect on DAG01.2M IKS4136/xxx,x INK0209 INS0225/. INS0639/C01 INS0769/L Connection with Intermediate Connection Flange socket Encoder connection Order Type Ready-made Cable Option Order Type Ready-made Cable Connect on DAG01.2M IKS4004xxx,x INK0209 IKS4136/xxx,x INK0209 INS0639/C01 INS0496/C01 INS0639/C01 INS0769/L01 INS0225/. IKS4011/xxx,x INK0209 Bulk head connector IKS4010/xxx,x INK INS0639/C01 INS0488/C01 INS0313/A01 INS0498/C01 INS0769/L KL000090v03_EN Fig. 14-7: Connection cable for slide-in module DAG IKS4136, IKS4004, IKS4011, IKS4010

205 Rexroth Connection Cable Connection Techniques for Diax Input/Output Interface DEA Fig. 14-8: Connection cable for slide-in module DEA IKS4123 DEA08.1M, -09.1M, -10.1M / -28.1M, -29.1M, -30.1M Fig. 14-9: Connection cable for slide-in module DEA IKS4186

206 14-8 Connection Techniques for Diax 04 Rexroth Connection Cable 14.5 DEF01.1M (Position Interface for Rectangular Signals) Note The maximum total length of the cable connection from the motor to the drive controller is 30 m with a maximum of two intermediate connection sites. If the number of intermediate connections and cables exceeds two and if cables with a total length of almost 30 m are used, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Fig : Connection cable for slide-in module DEF - IKS4035, IKS4331, IKS4009, IKS4007, IKS4008, IKS4006, IKS4005

207 Rexroth Connection Cable Connection Techniques for Diax DFF01.1M (Encoder Interface) Connection between two drive controllers Note: The maximum cable length for the cable in Fig is 5m! Fig : Connection cable for slide-in module DFF IKS0024

208 14-10 Connection Techniques for Diax 04 Rexroth Connection Cable 14.7 DLF01.1M (High-Resolution Position Interface for Signals) Voltage Signals Fig : Connection cable for slide-in module DLF (voltage signals) - IKS4131, IKS4384, IKS4388, IKS4014, IKS4013

209 Rexroth Connection Cable Connection Techniques for Diax Current Signals Direct Connection Encoder connection INS0499/C01 Order-Type Ready-made Cable IKS4129/xxx,x INK0280 Connect on DLF01.1M INS0493/C01 IKS4130/xxx,x INK INS0760/L INS0760/L01 Connection with Intermediate Connection Encoder connection Order-Type Ready-made Cable Options Order-Type Ready-made Cable Connect on DLF01.1M IKS4016/xxx,x INK0280 IKS4130/xxx,x INK0280 INS0493/C01 INS0495/C01 INS0493/C01 IKS4017/xxx,x INK0280 Bulk head connector IKS4015/xxx,x INK0280 INS0760/L INS0493/C01 INS0488/C01 INS0313/A01 INS0498/C INS0760/L01 KL000094v02_EN Fig : Connection cable for slide-in module DLF (current signals) - IKS4129, IKS4130, IKS4016, IKS4017, IKS4015

210 14-12 Connection Techniques for Diax 04 Rexroth Connection Cable 14.8 DRF01.1M (Analog Signal Interface) Direct Connection Connect on Terminal strip Order-Type Ready-made Cable Connect on DRF01.1M WEF IKS4099/xxx,x INK INS0760/L01 1 KL000029v02_EN Fig : Connection cable slide-in module DRF IKS DSA01.1M (Absolute Value Encoder - Emulator) Fig : Connection cable for slide-in module DAS IKS4031

211 Rexroth Connection Cable Connection Techniques for Diax DSS02.1M (Sercos Interface) Note: The maximum total length of the cable connection from the motor to the drive controller, with a maximum of two intermediate connection sites, is for the cables shown in Figs and m! The maximum attenuation values of 12.5 db must not be exceeded either. If several intermediate connection sites are necessary, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Available cables (on stock) in defined lengths: RKO0100/00,15 RKO0100/00,25 RKO0100/00,30 RKO0100/00,50 FO cables 2.2 mm RKO0100 RKO0101/005,5 RKO0101/010,0 RKO0101/015,0 RKO0101/020,0 Fig : Connection cables for slide-in modules DSS - RKO0100

212 14-14 Connection Techniques for Diax 04 Rexroth Connection Cable FO cables 6.0 mm RKO0101 Fig : Connection cables for slide-in modules DSS - RKO0101

213 Rexroth Connection Cable Connection Techniques for Diax DZF02.1M, DZF03.1M (Gear Wheel Encoder Interface) Fig : Connection cable for slide-in module DZF IKS4314, IKS4322, IKS4321, IKS4088

214 14-16 Connection Techniques for Diax 04 Rexroth Connection Cable

215 Rexroth Connection Cable Connection Techniques for EcoDrive Connection Techniques for EcoDrive Interface to Master Communication Parallel Interface I Fig. 15-1: Parallel Interface I IKS0214 Parallel Interface II Fig. 15-2: Parallel Interface II IKS4037

216 15-2 Connection Techniques for EcoDrive 03 Rexroth Connection Cable Sercos Interface Internal and External Installation Note: The maximum total length of the cable connection from the motor to the drive controller, with a maximum of two intermediate connection sites for the cables shown in Figs.15-3 and 15-4 is 40m! The maximum attenuation values of 12.5 db must not be exceeded either. If several intermediate connection sites are necessary, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Available cables (on stock) in defined lengths: RKO0100/00,15 RKO0100/00,25 RKO0100/00,30 RKO0100/00,50 RKO0101/005,5 RKO0101/010,0 RKO0101/015,0 RKO0101/020,0 FO cables 2.2 mm RKO0100 Fig. 15-3: Sercos Interface, internal installation - RKO0100

217 Rexroth Connection Cable Connection Techniques for EcoDrive FO cables 6.0 mm RKO0101 Fig. 15-4: Sercos Interface, external installation - RKO0101

218 15-4 Connection Techniques for EcoDrive 03 Rexroth Connection Cable Profibus - Interface Note: Bosch Rexroth does not supply the connection cables required for PROFIBUS interfaces as ready-made cables. Single components required Profibus connector Cable according to DIN EN 50170/2 Version 1996 The following profibus connectors are available: Order-Type PPOFIBUS-Connector INS0540 on off KL000003v02_EN Fig. 15-5: Profibus connector INS0540 Fig. 15-6: Profibus connector INS0541 Note: For detailed description of the profibus interface, please refer to DOK-ECODR3-DKC**.3-PRxx-EN-P with MNR: R

219 Rexroth Connection Cable Connection Techniques for EcoDrive Serial Interface X2 RS 232 Interface Note: The cables listed below are available only in defined lengths. Available cables (on stock) in defined lengths: IKB0005/002,0 IKB0005/005,0 IKB0005/010,0 IKB0005/015,0 Fig. 15-7: RS 232 interface for EcoDrive 03 - IKB0005 Note: For more technical information, please refer to DOK- ECODR3-DKC**.3****-PRxx-EN-P with MNR: R R

220 15-6 Connection Techniques for EcoDrive 03 Rexroth Connection Cable RS 485 Interface Note: The transmission length is 500 m. Direct Connection Connect on PC Connect on DKC**.3 (X2) Order Type Ready-made Cable Connect on DKC**.3 (X2) INS0619/K01 IKB0019/xxx,x IKB0018/xxx,x INK0572 INK INS0619/K INS0768/L01 KL000041v03_EN Fig. 15-8: RS 485 Interface for EcoDrive 03 - IKB0019, IKB0018 Note: For more technical information, please refer to DOK- ECODR3-DKC**.3****-PRxx-EN-P with MNR: R

221 Rexroth Connection Cable Connection Techniques for EcoDrive X8 Encoder 2 EnDat-Interface GDM/GDS 2.x Note: The maximum total length of the cable connection in Fig from the encoder to the drive controller is 20 m. 20m. If the number of intermediate connections and cables exceeds two and if cables with a total length of almost 20m are used, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Fig. 15-9: Connection cable EnDat encoder on EcoDrive 03 - IKS4001, IKS4191, IKS4012 Note: For more technical information, please refer to DOK- ECODR3-DKC**.3****-PRxx-EN-P with MNR: R

222 15-8 Connection Techniques for EcoDrive 03 Rexroth Connection Cable Master Axis Encoder GDM/GDS 1.x Fig : Connection cable for slide-in module DFF - IKS4375, IKS4374, IKS4376, IKS4377, IKS4065, IKS4066

223 Rexroth Connection Cable Connection Techniques for EcoDrive Incremental encoder Fig : Connection cable for incremental encoder on EcoDrive 03 - IKS4019, IKS4009, IKS4007

224 15-10 Connection Techniques for EcoDrive 03 Rexroth Connection Cable Voltage Signal Encoder 1Vss Fig : Connection cable for voltage signals on EcoDrive 03 - IKS4389, IKS4002, IKS4388

225 Rexroth Connection Cable Connection Techniques for EcoDrive Cs Connection Techniques for EcoDrive Cs 16.1 Serial Interface X6 RS 232 Interface Note: The maximum total length of the cable connection from the motor to the drive controller, with a maximum of two intermediate connection sites, is 40m (for the cables shown in Figs and 16-3). The maximum attenuation values of 12.5 db must not be exceeded either. If several intermediate connection sites are necessary, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Available cables (on stock) in defined lengths: IKB0041/002,0 IKB0041/005,0 IKB0041/010,0 IKB0041/015,0 Die angegebenen Kabel sind nur in festen Längen zu beziehen. Note: For more technical information, please refer to DOK- ECODR3-DKC**.3-CS-PRxx-EN-P with MNR: R R Fig. 16-1: RS 232 Interface for EcoDrive Cs - IKB0041

226 16-2 Connection Techniques for EcoDrive Cs Rexroth Connection Cable Sercos Interface FO cables 2.2 mm RKO0100 Fig. 16-2: Sercos Interface, internal installation - RKO0100 FO cables 6.0 mm RKO0101 Fig. 16-3: Sercos Interface, external installation - RKO0101

227 Rexroth Connection Cable Connection Techniques for EcoDrive Cs 16-3 Encoder connection Fig. 16-4: Encoder connection straight design to INS IKS0230, IKS0232

228 16-4 Connection Techniques for EcoDrive Cs Rexroth Connection Cable

229 Rexroth Connection Cable Connection Techniques for DuraDrive Connection Techniques for DuraDrive 17.1 Serial Interface X2 Note: The maximum total length of the cables (only valid for the cables in this chapter) running from the motor or encoder to the drive controller is 25 m with a maximum of two intermediate connection sites. The maximum attenuation values of 12.5 db must not be exceeded either. If several intermediate connection sites are necessary, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. RS 232 Interface Fig. 17-1: RS 232 interface for DuraDrive - IKB X8 Encoder 2 Note: The maximum total length of a cable running from an encoder to the drive controller is 25m with a maximum of two intermediate connection sites. If the number of intermediate connections and cables exceeds two and if cables with a total length of almost 25m are used, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth.

230 17-2 Connection Techniques for DuraDrive Rexroth Connection Cable EnDat-Interface GDM/GDS 2.x Fig. 17-2: Connection cable EnDat encoder on DuraDrive - IKS4038, IKS4191, IKS4012

231 Rexroth Connection Cable Connection Techniques for DuraDrive 17-3 Master Axis Encoder GDM/GDS 1.x Fig. 17-3: Connection cable for slide-in module DFF - IKS4375, IKS4374, IKS4376, IKS4377, IKS4065, IKS4066

232 17-4 Connection Techniques for DuraDrive Rexroth Connection Cable Incremental encoder Fig. 17-4: Connection cable for incremental encoder on DuraDrive - IKS4039, IKS4009, IKS4007

233 Rexroth Connection Cable Connection Techniques for DuraDrive 17-5 Voltage Signal Encoder 1Vss Direct Connection Flange socket Connection external encoder Order-Type Ready-made Cable Connect on HDC1.1A*** / X8 IKS4040/xxx,x INK0280 INS0451/C01 Encoder connection INS0761/L INS0675/. IKS4041/xxx,x INK0280 INS0639/C01 INS0677/. INS0761/L Connection with Intermediate Connection Flange socket Encoder connection Order-Type Ready-made Cable Order-Type Ready-made Cable Connect on HDC1.1A*** / X8 INS0675/. IKS4388/xxx,x INK0280 IKS4041/xxx,x INK0280 INS0639/C01 INS0496/C01 INS0639/C01 INS0677/. INS0761/L KL000067v02_EN Fig. 17-5: Connection cable voltage signals for DuraDrive - IKS4040, IKS4041, IKS4388

234 17-6 Connection Techniques for DuraDrive Rexroth Connection Cable

235 Rexroth Connection Cable Connection Techniques for IndraDrive Connection Techniques for IndraDrive 18.1 Serial Interface X2 RS 232 Interface Available cables (on stock) in defined lengths: IKB0041/002.0 IKB0041/005.0 IKB0041/010.0 IKB0041/015.0 These cables can be purchased with defined lengths only. Note: The maximum total length of the cable connection from the motor to the drive controller is 20 m with a maximum of two intermediate connection sites (see Fig. 18-1). If the number of intermediate connections and cables exceeds two and if cables with a total length of almost 20m are used, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Fig. 18-1: RS 232 interface for IndraDrive - IKB0041 Note: For more technical information, please refer to DOK-INDRV*- CSH********-PRxx-DE-P with MNR: R

236 18-2 Connection Techniques for IndraDrive Rexroth Connection Cable 18.2 EnDat Encoder GDM/GDS 2.x Fig. 18-2: Connection cable EnDat encoder on IndraDrive - IKS4038, IKS4191, IKS4012

237 Rexroth Connection Cable Connection Techniques for IndraDrive 18-3 GDM/GDS 1.x Fig. 18-3: Connection cable for slide-in module DFF - IKS4375, IKS4374, IKS4376, IKS4377, IKS4065, IKS4066

238 18-4 Connection Techniques for IndraDrive Rexroth Connection Cable 18.3 Incremental Encoder 5VTTL Fig. 18-4: Connection cable for incremental encoder on IndraDrive - IKS4039, IKS4009, IKS4007

239 Rexroth Connection Cable Connection Techniques for IndraDrive Voltage Signal Encoder 1Vss Direct Connection Flange socket Connection Foreign Encoder Order Type Ready-made Cable Connect on HMS,HCS/EN2 IKS4040/xxx,x INK0280 INS0451/C01 Encoder connection INS0761/L INS0675/. IKS4041/xxx,x INK0280 INS0639/C01 INS0677/. INS0761/L Connection with Intermediate Connection Flange socket Encoder connection Order Type Ready-made Cable Order Type Ready-made Cable Connect on HMS,HCS/EN2 INS0675/. IKS4388/xxx,x INK0280 IKS4041/xxx,x INK0280 INS0639/C01 INS0496/C01 INS0639/C01 INS0677/. INS0761/L KL000148v01_EN Fig. 18-5: Connection cable voltage signals for IndraDrive - IKS4040, IKS4041, IKS4388

240 18-6 Connection Techniques for IndraDrive Rexroth Connection Cable 18.5 Integrated Safety Technique E/A L1 + S1 Direct Connection Connect on Terminal strip Order Type Ready-made Cable Connect on HSI01/HSI11 WEF RKS0001/xxx,x INK0448 INS0525/L KL000143v03_EN Fig. 18-6: Connection on IndraDrive optional module for safety technique E/A L1+S1 RKS0001

241 Rexroth Connection Cable Service & Support Service & Support 19.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr am Main steht Ihnen mit Rat und Tat zur Seite. Sie erreichen uns Our service helpdesk at our headquarters in Lohr am Main, Germany can assist you in all kinds of inquiries. Contact us - telefonisch - by phone: +49 (0) über Service Call Entry Center Mo-Fr 07:00-18:00 - via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm - per Fax - by fax: +49 (0) per - by [email protected] 19.2 Service-Hotline Außerhalb der Helpdesk-Zeiten ist der Service direkt ansprechbar unter After helpdesk hours, contact our service department directly at +49 (0) oder - or +49 (0) Internet Unter finden Sie ergänzende Hinweise zu Service, Reparatur und Training sowie die aktuellen Adressen *) unserer auf den folgenden Seiten aufgeführten Vertriebsund Servicebüros. Verkaufsniederlassungen Niederlassungen mit Kundendienst Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mit unserem für Sie nächstgelegenen Ansprechpartner auf. *) Die Angaben in der vorliegenden Dokumentation können seit Drucklegung überholt sein. At you may find additional notes about service, repairs and training in the Internet, as well as the actual addresses *) of our sales- and service facilities figuring on the following pages. sales agencies offices providing service Please contact our sales / service office in your area first. *) Data in the present documentation may have become obsolete since printing Vor der Kontaktaufnahme... - Before contacting us... Wir können Ihnen schnell und effizient helfen wenn Sie folgende Informationen bereithalten: 1. detaillierte Beschreibung der Störung und der Umstände. 2. Angaben auf dem Typenschild der betreffenden Produkte, insbesondere Typenschlüssel und Seriennummern. 3. Tel.-/Faxnummern und -adresse, unter denen Sie für Rückfragen zu erreichen sind. For quick and efficient help, please have the following information ready: 1. Detailed description of the failure and circumstances. 2. Information on the type plate of the affected products, especially type codes and serial numbers. 3. Your phone/fax numbers and address, so we can contact you in case of questions.

242 Rexroth Connection Cable Service & Support Kundenbetreuungsstellen - Sales & Service Facilities Deutschland Germany vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don t dial (0) after country code! Vertriebsgebiet Mitte Germany Centre SERVICE AUTOMATION SERVICE AUTOMATION SERVICE AUTOMATION Rexroth Indramat GmbH Bgm.-Dr.-Nebel-Str. 2 / Postf Lohr am Main / Lohr Kompetenz-Zentrum Europa Tel.: +49 (0) Fax: +49 (0) CALL ENTRY CENTER H e l p d e s k MO FR von 07:00-18:00 Uhr from 7 am 6 pm Tel. +49 (0) Fax +49 (0) [email protected] HOTLINE 24 / 7 / 365 außerhalb der Helpdesk-Zeit out of helpdesk hours Tel.: +49 (0) oder / or Tel.: +49 (0) ERSATZTEILE / SPARES verlängerte Ansprechzeit - extended office time - nur an Werktagen - only on working days - von 07:00-18:00 Uhr - from 7 am - 6 pm - Tel. +49 (0) Vertriebsgebiet Süd Germany South Vertriebsgebiet West Germany West Gebiet Südwest Germany South-West Bosch Rexroth AG Landshuter Allee München Tel.: +49 (0) Fax: +49 (0) Bosch Rexroth AG Regionalzentrum West Borsigstrasse Ratingen Tel.: +49 (0) Fax: +49 (0) (0) Bosch Rexroth AG Service-Regionalzentrum Süd-West Siemensstr Fellbach Tel.: +49 (0) Fax: +49 (0) Vertriebsgebiet Nord Germany North Vertriebsgebiet Mitte Germany Centre Vertriebsgebiet Ost Germany East Vertriebsgebiet Ost Germany East Bosch Rexroth AG Walsroder Str Langenhagen Tel.: +49 (0) Service: +49 (0) Fax: +49 (0) Service: +49 (0) Bosch Rexroth AG Regionalzentrum Mitte Waldecker Straße Mörfelden-Walldorf Tel.: +49 (0) Fax: +49 (0) Bosch Rexroth AG Beckerstraße Chemnitz Tel.: +49 (0) Fax: +49 (0) Bosch Rexroth AG Regionalzentrum Ost Walter-Köhn-Str. 4d Leipzig Tel.: +49 (0) Fax: +49 (0)

243 19-2 Service & Support Rexroth Connection Cable Europa (West) - Europe (West) vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen from abroad: don t dial (0) after country code, Italy: dial 0 after country code Austria - Österreich Austria Österreich Belgium - Belgien Denmark - Dänemark Bosch Rexroth GmbH Electric Drives & Controls Stachegasse Wien Tel.: +43 (0) Fax: +43 (0) Bosch Rexroth GmbH Electric Drives & Controls Industriepark Pasching Tel.: +43 (0) Fax: +43 (0) Bosch Rexroth NV/SA Henri Genessestraat Bruxelles Tel: +32 (0) Fax: +32 (0) [email protected] [email protected] BEC A/S Zinkvej Randers Tel.: Fax: Great Britain Großbritannien Finland - Finnland France - Frankreich France - Frankreich Bosch Rexroth Ltd. Electric Drives & Controls Broadway Lane, South Cerney Cirencester, Glos GL7 5UH Tel.: +44 (0) Fax: +44 (0) [email protected] [email protected] Bosch Rexroth Oy Electric Drives & Controls Ansatie Vantaa Tel.: +358 (0) Fax: +358 (0) Bosch Rexroth SAS Electric Drives & Controls Avenue de la Trentaine (BP. 74) Chelles Cedex Tel.: +33 (0) Fax: +33 (0) Hotline: +33 (0) Bosch Rexroth SAS Electric Drives & Controls ZI de Thibaud, 20 bd. Thibaud (BP. 1751) Toulouse Tel.: +33 (0) Fax: +33 (0) France Frankreich Italy - Italien Italy - Italien Italy - Italien Bosch Rexroth SAS Electric Drives & Controls 91, Bd. Irène Joliot-Curie Vénissieux Cedex Tel.: +33 (0) Fax: +33 (0) Bosch Rexroth S.p.A. Strada Statale Padana Superiore 11, no Cernusco S/N.MI Hotline: Tel.: Service: Fax: Service: Bosch Rexroth S.p.A. Via Paolo Veronesi, Torino Tel.: Fax: Bosch Rexroth S.p.A. Via Mascia, Castellamare di Stabia NA Tel.: Fax: Italy - Italien Italy - Italien Netherlands - Niederlande/Holland Netherlands Niederlande/Holland Bosch Rexroth S.p.A. Via del Progresso, 16 (Zona Ind.) Padova Tel.: Fax: Bosch Rexroth S.p.A. Via Isonzo, Casalecchio di Reno (Bo) Tel.: Fax: Bosch Rexroth Services B.V. Technical Services Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel Tel.: +31 (0) Fax: +31 (0) Hotline: +31 (0) [email protected] Bosch Rexroth B.V. Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel Tel.: +31 (0) Fax: +31 (0) Norway - Norwegen Spain Spanien Spain - Spanien Spain - Spanien Bosch Rexroth AS Electric Drives & Controls Berghagan 1 or: Box Ski-Langhus 1402 Ski Tel.: Fax: Hotline: [email protected] Goimendi Automation S.L. Parque Empresarial Zuatzu C/ Francisco Grandmontagne no San Sebastian Tel.: service: Fax: service: [email protected] Bosch Rexroth S.A. Electric Drives & Controls Centro Industrial Santiga Obradors Santa Perpetua de Mogoda Barcelona Tel.: Fax: Bosch Rexroth S.A. Electric Drives & Controls c/ Almazara, Tres Cantos (Madrid) Tel.: Fax: [email protected] Sweden - Schweden Sweden - Schweden Switzerland East - Schweiz Ost Switzerland West - Schweiz West Bosch Rexroth AB Electric Drives & Controls - Varuvägen 7 (Service: Konsumentvägen 4, Älfsjö) Stockholm Tel.: +46 (0) Fax: +46 (0) Bosch Rexroth AB Electric Drives & Controls Ekvändan Helsingborg Tel.: +46 (0) Fax: +46 (0) Bosch Rexroth Schweiz AG Electric Drives & Controls Hemrietstrasse Buttikon Tel. +41 (0) Fax +41 (0) Bosch Rexroth Suisse SA Av. Général Guisan Vevey 1 Tel.: +41 (0) Fax: +41 (0)

244 Rexroth Connection Cable Service & Support 19-3 Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland Polen Bosch -Rexroth, spol.s.r.o. Hviezdoslavova Brno Tel.: +420 (0) Fax: +420 (0) DEL a.s. Strojírenská Zdar nad Sázavou Tel.: Fax: Bosch Rexroth Kft. Angol utca Budapest Tel.: +36 (1) Fax: +36 (1) Bosch Rexroth Sp.zo.o. ul. Staszica Pruszków Tel.: +48 (0) service: +48 (0) Fax: +48 (0) service: +48 (0) Poland Polen Romania - Rumänien Romania - Rumänien Russia - Russland Bosch Rexroth Sp.zo.o. Biuro Poznan ul. Dabrowskiego 81/ Poznan Tel.: /-63 Fax: East Electric S.R.L. Bdul Basarabia no.250, sector Bucuresti Tel./Fax:: +40 (0) (0) Fax: +40 (0) [email protected] Bosch Rexroth Sp.zo.o. Str. Drobety nr. 4-10, app Bucuresti, Sector 2 Tel.: +40 (0) (0) Fax: +40 (0) Bosch Rexroth OOO Wjatskaja ul. 27/ Moskau Tel.: Fax: [email protected] Russia Belarus - Weissrussland Turkey - Türkei Turkey - Türkei Slowenia - Slowenien ELMIS 10, Internationalnaya Gomel, Belarus Tel.: +375/ / Fax: +375/ [email protected] Bosch Rexroth Otomasyon San & Tic. A..S. Fevzi Cakmak Cad No Sefaköy Istanbul Tel.: Fax: Servo Kontrol Ltd. Sti. Perpa Ticaret Merkezi B Blok Kat: 11 No: Okmeydani-Istanbul Tel: Fax: [email protected] DOMEL Otoki Zelezniki Tel.: Fax: [email protected]

245 19-4 Service & Support Rexroth Connection Cable Africa, Asia, Australia incl. Pacific Rim Australia - Australien Australia - Australien China China AIMS - Australian Industrial Machinery Services Pty. Ltd. 28 Westside Drive Laverton North Vic 3026 Melbourne Tel.: Fax: Hotlines: [email protected] Bosch Rexroth Pty. Ltd. No. 7, Endeavour Way Braeside Victoria, Melbourne Tel.: Fax: [email protected] Shanghai Bosch Rexroth Hydraulics & Automation Ltd. Waigaoqiao, Free Trade Zone No.122, Fu Te Dong Yi Road Shanghai P.R.China Tel.: Fax: [email protected] [email protected] Shanghai Bosch Rexroth Hydraulics & Automation Ltd. 4/f, Marine Tower No.1, Pudong Avenue Shanghai P.R.China Tel: Fax: China China China China Bosch Rexroth China Ltd. 15/F China World Trade Center 1, Jianguomenwai Avenue Beijing , P.R.China Tel.: Fax: Bosch Rexroth China Ltd. Guangzhou Repres. Office Room , Metro Plaza, Tian He District, 183 Tian He Bei Rd Guangzhou , P.R.China Tel.: Fax: Bosch Rexroth (China) Ltd. A-5F., 123 Lian Shan Street Sha He Kou District Dalian , P.R.China Tel.: Fax: Melchers GmbH BRC-SE, Tightening & Press-fit 13 Floor Est Ocean Centre No.588 Yanan Rd. East 65 Yanan Rd. West Shanghai Tel.: Fax: Hongkong India - Indien India - Indien India - Indien Bosch Rexroth (China) Ltd. 6 th Floor, Yeung Yiu Chung No.6 Ind Bldg. 19 Cheung Shun Street Cheung Sha Wan, Kowloon, Hongkong Tel.: Fax: [email protected] Bosch Rexroth (India) Ltd. Electric Drives & Controls Plot. No.96, Phase III Peenya Industrial Area Bangalore Tel.: Fax: [email protected] Bosch Rexroth (India) Ltd. Electric Drives & Controls Advance House, II Floor Ark Industrial Compound Narol Naka, Makwana Road Andheri (East), Mumbai Tel.: Fax: [email protected] Bosch Rexroth (India) Ltd. S-10, Green Park Extension New Delhi Tel.: Fax: [email protected] Indonesia - Indonesien Japan Japan Korea PT. Bosch Rexroth Building # 202, Cilandak Commercial Estate Jl. Cilandak KKO, Jakarta Tel.: (5 lines) Fax: [email protected] Bosch Rexroth Automation Corp. Service Center Japan Yutakagaoka 1810, Meito-ku, NAGOYA , Japan Tel.: Fax: Bosch Rexroth Automation Corp. Electric Drives & Controls 2F, I.R. Building Nakamachidai , Tsuzuki-ku YOKOHAMA , Japan Tel.: Fax: Bosch Rexroth-Korea Ltd. Electric Drives and Controls Bongwoo Bldg. 7FL, 31-7, 1Ga Jangchoong-dong, Jung-gu Seoul, Tel.: Fax: Korea Bosch Rexroth-Korea Ltd Dadae-Dong, Saha-gu Electric Drives & Controls Pusan Metropolitan City, Tel.: Fax: [email protected] Malaysia Bosch Rexroth Sdn.Bhd. 11, Jalan U8/82, Seksyen U Shah Alam Selangor, Malaysia Tel.: Fax: [email protected] [email protected] Singapore - Singapur Bosch Rexroth Pte Ltd 15D Tuas Road Singapore Tel.: Fax: South Africa - Südafrika TECTRA Automation (Pty) Ltd. 100 Newton Road, Meadowdale Edenvale 1609 Tel.: Fax: Hotline: [email protected] Taiwan Bosch Rexroth Co., Ltd. Taichung Industrial Area No.19, 38 Road Taichung, Taiwan 407, R.O.C. Tel : Fax: [email protected] [email protected] Taiwan Bosch Rexroth Co., Ltd. Tainan Branch No. 17, Alley 24, Lane 737 Chung Cheng N.Rd. Yungkang Tainan Hsien, Taiwan, R.O.C. Tel : Fax: [email protected] Thailand NC Advance Technology Co. Ltd. 59/76 Moo 9 Ramintra road 34 Tharang, Bangkhen, Bangkok Tel.: Fax: Hotline [email protected]

246 Rexroth Connection Cable Service & Support 19-5 Nordamerika North America USA Headquarters - Hauptniederlassung Bosch Rexroth Corporation Electric Drives & Controls 5150 Prairie Stone Parkway Hoffman Estates, IL Tel.: Fax: [email protected] [email protected] USA Central Region - Mitte Bosch Rexroth Corporation Electric Drives & Controls 1701 Harmon Road Auburn Hills, MI Tel.: Fax: USA Southeast Region - Südost Bosch Rexroth Corporation Electric Drives & Controls 2810 Premiere Parkway, Suite 500 Duluth, GA Tel.: Fax: USA SERVICE-HOTLINE - 7 days x 24hrs REXROTH USA Northeast Region Nordost USA West Region West Bosch Rexroth Corporation Electric Drives & Controls 99 Rainbow Road East Granby, CT Bosch Rexroth Corporation Electric Drives & Controls 7901 Stoneridge Drive, Suite 220 Pleasanton, CA Tel.: Fax: Tel.: Fax: Canada East - Kanada Ost Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Burlington Division 3426 Mainway Drive Burlington, Ontario Canada L7M 1A8 Bosch Rexroth Canada Corporation 5345 Goring St. Burnaby, British Columbia Canada V7J 1R1 Bosch Rexroth Mexico S.A. de C.V. Calle Neptuno 72 Unidad Ind. Vallejo Mexico, D.F. Bosch Rexroth S.A. de C.V. Calle Argentina No 3913 Fracc. las Torres Monterrey, N.L. Tel.: Fax: [email protected] Tel Fax [email protected] Tel.: Fax: [email protected] Tel.: Fax: Südamerika South America Argentina - Argentinien Argentina - Argentinien Brazil - Brasilien Brazil - Brasilien Bosch Rexroth S.A.I.C. "The Drive & Control Company" Rosario 2302 B1606DLD Carapachay Provincia de Buenos Aires Tel.: Fax: [email protected] NAKASE Servicio Tecnico CNC Calle 49, No. 5764/66 B1653AOX Villa Balester Provincia de Buenos Aires Tel.: Fax: Hotline: [email protected] [email protected] [email protected] (Service) Bosch Rexroth Ltda. Av. Tégula, 888 Ponte Alta, Atibaia SP CEP Tel.: Fax sales: Fax serv.: [email protected] Bosch Rexroth Ltda. R. Dr.Humberto Pinheiro Vieira, 100 Distrito Industrial [Caixa Postal 1273] Joinville - SC Tel./Fax: Mobil: [email protected] Columbia - Kolumbien Reflutec de Colombia Ltda. Calle 37 No Santafé de Bogotá, D.C. Colombia Tel.: Fax: [email protected]

247 Rexroth Connection Cable Index Index A Ambient temperature 1-6 Approvals 3-1, 3-2 B Bending stress 1-1 Biological oils 1-1 Burning behavior 3-1, 3-2 C Cable cross-section of power and/or supply wires 3-1 Cable duct variants 1-8 Cable glands 3-3 Chemical properties 3-1, 3-2 Connection techniques for DIAX Connection Techniques for DuraDrive 1-4 Connection Techniques for EcoDrive CS 1-4 Connection Techniques for IndraDrive 1-4 Connection techniques for RefuDrive 1-4 Construction 3-2 Current rating 1-6 D Diameter 3-1, 3-2 Drilling oil 1-1 E EMC guidelines 1-1 Encoder cables 1-4 I IKB , 14-2 IKB , 15-5 IKB IKB , 15-6 IKB , 15-6 IKB , 18-1 IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG , 9-2 IKG , 9-2 IKG , 9-2 IKG IKG

248 20-2 Index Rexroth Connection Cable IKG , 9-2 IKG IKG IKG , 9-3 IKG , 9-3 IKG , 9-3 IKG IKG IKG IKG , 9-3 IKG IKG , 9-5 IKG , 9-5 IKG , 9-5 IKG IKG , 9-5 IKG IKG , 9-5 IKG , 9-6 IKG , 9-6 IKG , 9-6 IKG , 6-5, 9-5, 9-6 IKG , 9-6 IKG , 9-6 IKG , 9-4 IKG , 9-4 IKG , 9-4 IKG , 9-4 IKG IKG IKG , 6-2, 6-3, 7-1, 7-2, 8-1, 9-2, 9-3, 9-4 IKG , 8-2 IKG , 9-7 IKG , 9-7 IKG , 9-7 IKG , 9-7 IKG IKG , 9-7 IKG IKG IKG IKG IKG IKG IKG IKG , 9-2 IKG IKG , 9-8 IKG , 9-8 IKG , 9-8 IKG IKG , 9-8 IKG IKG , 9-8 IKG IKG IKG IKG , 9-5 IKG , 9-6 IKG , 9-7 IKG , 9-8 IKG , 9-2 IKG , 9-3 IKG , 9-9 IKG , 9-9 IKG , 9-9 IKG IKG , 9-9 IKG IKG , 9-9

249 Rexroth Connection Cable Index 20-3 IKG IKG IKG IKG , 9-4 IKG IKG , 9-4 IKG IKG , 9-6 IKG , 9-5 IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG , 9-9 IKG IKG , 9-10 IKG , 9-11 IKG IKG , 9-9 IKG IKG , 9-7 IKG , 9-10 IKG , 9-10 IKG , 9-10 IKG , 9-10 IKG IKG IKG IKG IKG IKG IKG , 9-10 IKG , 9-11 IKG , 9-11 IKG , 9-11 IKG , 9-11 IKG IKG IKG IKG , 9-11 IKG IKG IKG IKG , 9-8 IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG

250 20-4 Index Rexroth Connection Cable IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG , 9-13, 9-14 IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG IKG , 9-10 IKG , 9-11 IKG IKG IKG IKG IKG IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS , 15-9, 17-4, 18-4 IKS IKS , 15-9, 17-4, 18-4 IKS IKS IKS , 15-7, 17-2, 18-2 IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS

251 Rexroth Connection Cable Index 20-5 IKS IKS IKS , IKS IKS IKS , 18-2 IKS , 18-4 IKS , 18-5 IKS , 18-5 IKS IKS IKS IKS , 14-5, 15-8, 17-3, 18-3 IKS , 14-5, 15-8, 17-3, 18-3 IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS , 15-7, 17-2, 18-2 IKS IKS IKS IKS IKS , 14-5, 15-8, 17-3, 18-3 IKS , 14-5, 15-8, 17-3, 18-3 IKS , 14-5, 15-8, 17-3, 18-3 IKS , 14-5, 15-8, 17-3, 18-3 IKS IKS , 15-10, 17-5, 18-5 IKS IKS IKS IKS IKS IKS IKS IKS IKS IKS Installation methods 1-7 Recommended Handling and Installation 1-10 L Lubricants 1-1 M Max. wire temperature 3-1, 3-2 Motor power cables 1-4 Motor Power Cables Without Total Shield 3-1 N Name plate 1-9 Non halogen 1-1 O Overview of motors for selecting 1MB motor encoder cables 4-32

252 20-6 Index Rexroth Connection Cable Overview of motors for selecting 2AD motor encoder cables 4-18 Overview of motors for selecting ADF motor encoder cables 4-14 Overview of motors for selecting ADP motor encoder cables 4-15 Overview of motors for selecting MHD motor encoder cables 4-5 Overview of motors for selecting MHD motor power cables 4-4 Overview of motors for selecting MHP motor encoder cables 4-9 Overview of motors for selecting MHP motor power cables 4-8 Overview of motors for selecting MKD motor encoder cables 4-11 Overview of motors for selecting MKD motor power cables 4-11 Overview of motors for selecting MKE motor encoder cables 4-12 Overview of motors for selecting MKE motor power cables 4-12 Overview of motors to select 2AD motor power cables with connector 4-16 Overview of motors to select 2AD motor power cables with terminal box 4-17 Overview of motors to select ADF motor power cables with connector 4-13 Overview of motors to select ADF motor power cables with terminal box 4-14 Overview of motors to select ADP motor power cables with terminal box 4-15 Overview of motors to select LSF motor power cables with connector 4-23 Overview of motors to select LSF motor power cables with terminal box 4-25 Overview of motors to select MAL motor power cables with connector 4-33 P Permissible ambient temperature during storage 3-1, 3-2, 3-8 Protection class 1-1 R Recommendations on Selecting and Placing of Cables in Drag Chains 1-10 RKG RKG RKG RKG RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL

253 Rexroth Connection Cable Index 20-7 RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL

254 20-8 Index Rexroth Connection Cable RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL

255 Rexroth Connection Cable Index 20-9 RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL RKL , 9-11 RKL RKL RKL RKL RKL RKL RKL RKL

256 20-10 Index Rexroth Connection Cable RKL RKO , 15-2, 16-2 RKO , 15-3, 16-2 RKS S Specific cable weight 3-1, 3-2 T Technical Data of Bosch Rexroth Cables 3-1 U UL and CSA approvals 1-1

257

258 Bosch Rexroth AG Electric Drives and Controls P.O. Box Lohr, Germany Bgm.-Dr.-Nebel-Str Lohr, Germany Phone +49 (0) Fax +49 (0) [email protected] R Printed in Germany