The Professionals Choice for Innovative Solutions JAVAC A NAME YOU KNOW AND TRUST

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2 JAVAC A NAME YOU KNOW AND TRUST JAVAC is Australia s leading specialist in vacuum and refrigeration process technology. JAVAC remains a family owned and operated enterprise. First beginning in 1960, Ron Davies initiated the manufacture of precision components such as universal joints and tube expanders, and ultimately, High Vacuum Pumps. In 1970, as Jigtool High Vacuum, the company commenced developing a line of high vacuum pumps which became known and highly regarded for their accuracy and reliability. The name JAVAC was introduced in the 1980 s and saw the present Managing Director, Andrew Davies, commence. The company s head office is based in Melbourne, with offices situated in Sydney, Brisbane, New Zealand and UK. To ensure ultimate access is available to our Australian clients, JAVAC is supported by a large distributor network. With the backing of these strong foundations, JAVAC is ideally positioned to provide total customer service to our local and international client base. To the company s credit, the name JAVAC is highly respected around the world for the exceptional standards of our products and service and has enjoyed this success since it s inception. To enhance its own line of products, JAVAC presents to you a wide range of reliable service tools, as contained within this brochure. Featuring both quality and excellence in construction, this range is ideally suited to meet the requirements of the refrigeration, air-conditioning and automotive industries. Keeping ahead of the needs of today s technicians, JAVAC is truly The Professionals Choice for Innovative Solutions. The Professionals Choice for Innovative Solutions

3 Table of Contents Ball-Valve Series Manifold Gauge Sets 2-4 Aluminum 1-way Ball-Valve Manifolds HVAC-R Aluminum 2-way Ball-Valve Manifolds HVAC-R Aluminum 4-way Ball-Valve Manifolds AUTO A/C Aluminum 2-way Ball-Valve Manifolds AUTO A/C Aluminum 4-way Ball-Valve Manifolds Diaphragm-Valve Series Manifold Gauge Sets 5-8 Aluminum 1-Way Diaphragm-Valve Manifolds HVAC-R Aluminum 2-way Diaphragm -Valve Manifolds HVAC-R Aluminum 4-way Diaphragm -Valve Manifolds HVAC-R Aluminum 5-way Diaphragm -Valve Manifolds AUTO A/C Aluminum 2-way Diaphragm -Valve Manifolds AUTO A/C Aluminum 4-way Diaphragm -Valve Manifolds AUTO A/C Aluminum 5-way Diaphragm -Valve Manifolds Piston-Valve Series Manifold Gauge Sets 9 HVAC-R Aluminum 2-way Piston -Valve Manifolds AUTO A/C Aluminum 2-way Piston -Valve Manifolds Manifold Service Parts R-600A Manifolds Gauge Sets Hoses & Accessories Compound, Pressure & Vacuum Gauges 14 Service Tools & Accessories Ball-Valve Assembly Adapters Valve Core Remover & Installer R134a Auto A/C Couplers & Adapters Tubing Cutters and Flaring Tools Electronic Refrigerant Charging Scales Compact Scale Wireless Scale Smart Scale Electronic Digital Instruments 23 Digital Thermometer Digital Vacuum Gauge Digital Superheat & Subcooling Gauge More JAVAC Products 24

4 Ball-Valve Series Manifold Gauge Sets High quality extruded aluminum body, precisely machined and colour anodized Ball-valve mechanism, ON/OFF in 1/4 turns Ø 80mm gauges with soft cushion protective cover, class 1.0 accuracy, pulse-free pointer, zero-point calibration and colour coded Large sight glass for visual refrigerant check Soft ergonomic knobs with colour coding Heavy-duty swivel hanging hook Goodyear GY 5 hose sets meet UL1963 & SAE J2196 standard, 800psi (55bar) working pressure, 4,000psi (276bar) burst pressure ALUMINUM 1-WAY BALL-VALVE MANIFOLD GAUGE SETS SYSTEM DIAGNOSIS VACUUM EVACUATION REFRIGERANT CHARGING GAUGE GAUGE GAUGE VAC CHG A/C A/C A/C SD BV Gauge Scale R22/134a/404A/407C R134a/404A/407C/507 R410A C/ F Bar/Psi Connections 1/4 SAE 1/4 SAE 5/16 SAE Hose Set Gauges Compound Pressure Compound Pressure Compound Pressure 90cm cm cm cm No Hose set Hose fittings SD (standard fittings), BV (ball-valve fittings) Single gauges Ø 80mm blue compound gauge or red pressure gauge 3-piece hose set Blue, Yellow and Red hoses Model # ALUMINUM BALL-VALVE VACUUM GAUGE MANIFOLD All features are same as above 1-way ball-valve manifold Equipped an 80mm vacuum gauge with setting-pointer 2 vacuum pump connecting ports - 1/4 SAE & 3/8 SAE An adapter - 1/4 SAE-Female x 5/16 SAE-Male (#33107) 3/8 SAE 1/4 SAE 2 A/C 33107

5 Ball-Valve Series Manifold Gauge Sets HVAC-R ALUMINUM 2-WAY BALL-VALVE MANIFOLD GAUGE SETS Gauge Scale Connections Hose Set SD BV R22/134a/404A/407C R134a/404A/407C/507 R410A 1/4 SAE 1/4 SAE 5/16 SAE 90cm cm cm cm No Hose Set Hose fittings SD (standard fittings), BV (ball-valve fittings) 3-piece hose set Blue, Yellow and Red hoses HVAC-R ALUMINUM 4-WAY BALL-VALVE MANIFOLD GAUGE SETS Gauge Scale Connections Hose Set SD BV R22/134a/404A/407C R134a/404A/407C/507 R410A 1/4-3/8-1/4-1/4 1/4-3/8-1/4-1/4 5/16-3/8-5/16-5/16 90cm cm cm cm No Hose set Tee fitting 1/4 SAE & 3/8 SAE vacuum ports Hose fittings SD (standard fittings), BV (ball-valve fittings) 3-piece blue, yellow and red hose set & 1 piece 3/8 SAE vacuum hose 3

6 AUTO A/C ALUMINUM 2-WAY BALL-VALVE MANIFOLD GAUGE SETS Hose Set Gauge Scale Connections Coupler 1/4 SAE 1/2 ACME 10mm-1.5 & 12mm cm L & H cm L & H cm None cm None None None piece blue, yellow and red hose set 2-piece R134a low & high-side compact couplers 13mm-Lo & 16mm-Hi coupler adapters AUTO A/C ALUMINUM 4-WAY BALL-VALVE MANIFOLD GAUGE SETS Hose Set Gauge Scale Connections Coupler 1/4 & 3/8 1/2 ACME & 3/8 10mm-1.5/ 12mm-1.75 & 3/8 150cm L & H cm L & H cm None cm None None None piece blue, yellow and red hose set & 1 piece vacuum hose 2-piece R134a low & high-side compact couplers 13mm-Lo & 16mm-Hi coupler adapters 4

7 Diaphragm-Valve Series Manifold Gauge Sets Diaphragm-Valve Series Manifold Gauge Sets High quality extruded aluminum body, precisely machined and colour anodized Teflon diaphragm-valve mechanism, excellent sealing & large flow Ø 80mm gauges with soft cushion protective cover, class 1.0 accuracy, pulse-free pointer, zero- point calibration, and colour coded Extra large sight glass for visual refrigerant check Soft ergonomic knobs with colour coding Heavy-duty swivel hanging hook Goodyear GY5 hose sets meet UL1963 & SAE J2196 standard, 800psi (55bar) working pressure, 4,000psi (276bar) burst pressure ALUMINUM 1-WAY DIAPHRAGM-VALVE MANIFOLD GAUGE SETS GAUGE GAUGE GAUGE V A C Valve Core REF A/C SYSTEM DIAGNOSIS (Valve Closed) A/C VACUUM EVACUATION (Valve Opened) A/C REFRIGERANT CHARGING (Valve Closed) Gauge Scale R22/134a/404A/407C R134a/404A/407C/507 R410A C/ F Bar/Psi Connections 1/4 SAE 1/4 SAE 5/16 SAE Hose Set Gauges Compound Pressure Compound Pressure Compound Pressure SD BV 90cm cm cm cm No Hose set Hose fittings SD (standard fittings), BV (ball-valve fittings) Single gauges Ø 80mm blue compound gauge or red pressure gauge 3-piece blue, yellow and red hose set # ALUMINUM 1-WAY DIAPHRAGM-VALVE VACUUM GAUGE All features are same as above 1-way diaphragm-valve manifold Equipped with 80mm vacuum gauge with setting-pointer 2 vacuum pump connecting ports - 1/4 SAE & 3/8 SAE An adapter - 1/4 SAE-Female x 5/16 SAE-Male Close valve for leakage checking Open valve & vaccum pump for system evacuation operation 3/8 SAE A/C 1/4 SAE 5

8 HVAC-R ALUMINUM 2-WAY DIAPHRAGM-VALVE MANIFOLD GAUGE SETS Gauge Scale Connections Hose Set SD BV R22/134a/404A/407C R134a/404A/407C/507 R410A 1/4 SAE 1/4 SAE 5/16 SAE 90cm cm cm cm No Hose set Hose fittings SD (standard fittings), BV (ball-valve fittings) 3-piece hose set Blue, Yellow and Red hose set HVAC-R ALUMINUM 4-WAY DIAPHRAGM-VALVE MANIFOLD GAUGE SETS Gauge Scale Connections Hose Set SD BV R22/134a/404A/407C R134a/404A/407C/507 R410A 1/4-3/8-1/4-1/4 1/4-3/8-1/4-1/4 5/16-3/8-5/16-5/16 90cm cm cm cm No Hose set Hose fittings SD (standard fittings), BV (ball-valve fittings) 3-piece blue, yellow and red hose set & 1 piece 3/8 SAE vacuum hose 6

9 Diaphragm-Valve Series Manifold Gauge Sets HVAC-R ALUMINUM 5-WAY DIAPHRAGM-VALVE MANIFOLD GAUGE SETS Gauge Scale Connections Hose Set SD BV R22/134a/404A/407C R134a/404A/407C/507 R410A 1/4 1/4 1/4 3/8-1/4 1/4 1/4 1/4 3/8-1/4 5/16-5/16-5/16-3/8-1/4 90cm cm cm cm No Hose set Hose fittings SD (standard fittings), BV (ball-valve fittings) Vacuum Ports 3/8 SAE & 1/4 SAE tee fitting The right vacuum port, connect with one-way flow adapter (#33-110) 3-piece blue, yellow and red hose set & 1 piece 3/8 SAE vacuum hose AUTO A/C ALUMINUM 5-WAY DIAPHRAGM-VALVE MANIFOLD GAUGE SETS Hose Set Gauge Scale Connections Coupler (1/4 SAE) (1/2 ACME) (Japan) 1/4 1/4 1/4 3/8-1/4 1/2 1/2 1/2 3/8-1/ /10-1.5/ /3/8/1/4 150cm L & H cm L & H cm None cm None None None The right port, connect with one-way flow adapter (#33-110) Vacuum Ports 3/8 SAE & 1/4 SAE tee fitting 3-piece blue, yellow and red hose set & 1 piece 3/8 SAE vacuum hose 2-piece R134a Low & High-side compact couplers 13mm-Lo & 16mm-Hi coupler adapters 1/4 3/

10 AUTO A/C ALUMINUM 2-WAY DIAPHRAGM-VALVE MANIFOLD GAUGE SETS Hose Set Gauge Scale Connections Coupler 1/4 SAE 1/2 ACME 10mm-1.5 & 12mm cm L & H cm L & H cm None cm None None None piece blue, yellow and red hose set 2-piece R134a low & high-side compact couplers 13mm-Lo & 16mm-Hi coupler adapters AUTO A/C ALUMINUM 4-WAY DIAPHRAGM-VALVE MANIFOLD GAUGE SETS Hose Set Gauge Scale Connections Coupler 1/4 SAE & 3/8" 1/2 ACME & 3/8" 10mm-1.5 & 3/8" 12mm cm L & H cm L & H cm None cm None None None piece blue, yellow and red hose set & 1 piece 3/8 SAE vacuum hose 2-piece R134a low & high-side compact couplers 13mm-Lo & 16mm-Hi coupler adapters 8

11 Piston-Valve Series Manifold Gauge Sets Piston-Valve Series Manifold Gauge Sets High quality extruded aluminum body, precisely machined and colour anodized Piston-valve mechanism, securely sealed in high pressure operation Ø 80mm gauges with soft cushion protective cover, class 1.0 accuracy, pulse-free pointer, zero-point calibration, colour coded Soft ergonomic knobs with colour coding Heavy-duty swivel hook and hose anchors Additional port for air purging or refrigerant charging purpose Large sight-glass for visual refrigerant check Goodyear GY5 hoses meet UL 1963 and SAE J2196 standard 800psi (55bar) working pressure, 4,000psi (276bar) burst pressure HVAC-R ALUMINUM 2-WAY PISTON-VALVE MANIFOLD GAUGE SETS Gauge Scale R22/134a/404A/407C R134a/404A/407C/507 R410A C/ F Bar/Psi Connections 1/4 SAE 1/4 SAE 5/16 SAE Hose Set w/o sight-glass w/sight-glass w/o sight-glass w/sight-glass w/o sight-glass w/sight-glass SD BV 90cm cm cm cm No Hose set Hose fittings SD (standard fittings), BV (ball-valve fittings) 3-piece blue, yellow and red hose set AUTO A/C ALUMINUM 2-WAY PISTON-VALVE MANIFOLD GAUGE SETS Gauge Scale Connections 1/4 SAE 1/2 ACME 10mm-1.5 & 12mm-1.75 Hose Set Coupler w/o sight-glass w/sight-glass w/o sight-glass w/sight-glass w/o sight-glass w/sight-glass 150cm L & H cm L & H cm None cm None None None piece R134a low & high-side compact couplers & 3-piece blue, yellow and red hose set 9

12 Manifold Service Parts Diaphragm-Valve Manifold Parts List L LOW Label Washer L HIGH Label Half Round Tip - Brass L VAC Label Stem Screw - Brass L REF Label Retaining Nut Black Knob Sight Glass Nut Knob Screw Washer - Nylon Spring Stainless Sight Glass Actuator Brass Washer - Teflon Diaphragm - Teflon Hanging Hook Diaphragm - Mylar #700-EP EXTERNAL SPARE PARTS KIT FOR DIAPHRAGM-VALVE MANIFOLD Black Knob Half Round Tip L LOW Label Stem Screw L HIGH Label Retaining Nut L VAC Label Screw L REF Label #700-IP INTERNAL SPARE PARTS KIT FOR DIAPHRAGM-VALVE MANIFOLD L LOW Label Actuator L HIGH Label Diaphragm Teflon (2) L VAC Label Diaphragm Mylar (2) L REF Label Washer Ring Spring Piston-Valve Manifold Parts List Black Knob Retaining Nut w/o-ring L LOW Label G O-ring L HIGH Label Stem w/seal & O-ring Knob Screw G O-ring Carry Case Blow molded case to protect manifold and tools x 28.5 x 9.2 cm (with foam) x 31.0 x 8.5 cm (with foam) x 35.0 x 11.0 cm (w/o foam) #600-EP EXTERNAL SPARE PARTS KIT FOR PISTON-VALVE MANIFOLD Black Knob L HIGH Label Knob Screw Retaining Nut w/o-ring L LOW Label G O-ring (2) #600-IP INTERNAL SPARE PARTS KIT FOR PISTON-VALVE MANIFOLD L LOW Label Stem w/seal & O-ring L HIGH Label G O-ring (4) 10

13 Manifold Service Parts Ball Valve Manifold Ball-Valve Manifold Parts List Blue Knob Brass Nut w/o-ring L LOW Label Screw Nut w/o-ring Red Knob Short Seat - Brass L HIGH Label Washer - Teflon Yellow Knob Ball L VAC Label Brass Nut w/o-ring Black Knob Long Seat - Brass L REF Label Sight Glass Nut Retaining Nut w/o-ring Washer - Nylon G O-ring Sight Glass Feed Stem w/o-ring Washer - Teflon G O-ring Hanging Hook #800-EP EXTERNAL SPARE PARTS KIT FOR BALL-VALVE MANIFOLD Black Knob (2) L REF Label L LOW Label Retaining Nut w/ O-ring L HIGH Label Feed Stem w/o-ring L VAC Label #800-IP INTERNAL SPARE PARTS KIT FOR 2-WAY BALL-VALVE MANIFOLD Washer Teflon (4) Short Seat - Brass Ball (2) Brass Nut w/o-ring Brass Nut w/o-ring Long Seat - Brass Screw Nut w/o-ring #80600 R-600A ALUMINUM 2-WAY BALL- VALVE MANIFOLD GAUGE SET Consists of: - 2 -way ball-valve manifold with low & high ports, center ball-valve controller and side-port at low side mm low compound and high pressure gauges Goodyear GY5 hoses blue, red, yellow and black each 90cm length - All 1/4 SAE connections, packed in PVC case # R600A Compound Gauge Ø 63mm, -1~ +3 bar (-30~+40psi) pressure and C temperature #780-SP SIGHT GLASS SPARE PARTS KIT For Ball-Valve, Diaphragm-Valve & Piston- Valve Manifolds # R600A Pressure Gauge Ø 63mm, -1~ +10 bar (-30~+140psi) pressure and C temperature Sight Glass Nut Sight Glass Washer Ring Nylon Washer Teflon #72009 SIGHT GLASS TOOL Remove or replace sight glass on Manifolds #CS-600 Can Valve Connection 1/4 SAE for R600A refrigerant can 11

14 All Hoses from "GOODYEAR" JAVAC Adopts Original "Goodyear" GY5 Hoses, Working Pressure 800psi (55bar or 56kg/cm 2 ), Burst Pressure 4000psi (276bar or 281 kg/cm 2 ). Meet EPA, UL1963 & SAE J2196 Standard. Designed for use with R12, R22, R502, R404A, R407C, R507, R134a and R410A Refrigerant. High Grade Brass Machined Parts with 8-Segment Dies Crimped. Complete Size of 1/4" SAE, 5/16" SAE in Standard Fittings, Auto Shut-Off Fittings and Ball-Valve Fittings. Large 5/16" I.D. Vacuum Hose from "Goodyear Horizontal " 250psi Working Pressure. 3/8" SAE Standard Fittings. Both Ends 1/4" SAE (7/16"-20) Fittings A. One End Bend 45º Long Barb Fittings B. One End Bend 45º Auto Shut-Off Fittings C. One End Bend 45º Ball-Valve Fittings Length 36" (90cm) 60" (150cm) 72" (180cm) 96" (240cm) Color A B C A B C A B C A B C Blue(B) Yellow(Y) Red (R) Black (BK) Set of (B/Y/R) One End Straight Fittings One End Straight Fittings One End Straight Fittings 12

15 Hoses & Accessories Both Ends 5/16" SAE (1/2"-20) Fittings A. One End Bend 45º Long Barb Fittings B. One End Bend 45º Auto Shut-Off Fittings C. One End Bend 45º Ball-Valve Fittings Length 36" (90cm) 60" (150cm) 72" (180cm) 96" (240cm) Color A B C A B C A B C A B C Blue(B) Yellow(Y) Red (R) Black (BK) Set of (B/Y/R) One End Straight Fittings One End Straight Fittings One End Straight Fittings Vacuum Hoses Goodyear Horizontal Hose, 250psi Working Pressure 5/16" I.D. with Nylon Braided Inside, Both ends with 3/8" SAE Straight Fittings, Black Color " ( 90cm) " (150cm) " (180cm) " (240cm) Hose Replacement Parts Hose Connections 1/4 SAE 5/16 SAE 3/8 SAE 10mm mm-1.75 Gasket Depressor Gasket Depressor Gasket Gasket Gasket pcs per package other 10 pcs per package pcs 1/4 SAE teflon gasket. Automotive A/C Hose Set Connections : A - 14mm & 1/2 ACME B - 10mm-1.5 & 12mm-1.75 for Japan Length 60 (150cm) 72 (180cm) 96 (240cm) 10 (300cm) Connections A B A B A B A B Blue (B) Red (R) Yellow (Y) Set of (B/R/Y) Blue & Red hoses (A) 14mm x 1/2 ACME or (B) 10mm 1.5 & 12mm 1.75 Yellow hoses (A) 1/2 ACME or (B) 10mm

16 Standard Bourdon Tube Gauges Ø 80mm (3-1/4 ) outside diameter with soft cushion protective cover Class 1.0 accuracy, heavy-duty bourdon tube mechanism construction All internal pieces are made of brass High impact housing and magnifying lens, easy to read Pulse-free pointer and zero-point re-calibrated screw Colour coded for high and low side identification Standard 1/8 NPT connection COMPOUND (Low-side) & PRESSURE (High-side) GAUGES Scales R22/134a/404A/407C R134a/404A/407C/507 R410A C-Bar/Psi C-Bar/Psi C/ F Bar/Psi C/ F Bar/Psi Low-side High-side MECHANICAL VACUUM GAUGE Ø 80mm (3-1/4 ) outside diameter with soft cushion protective cover Full range mechanical movement with setting-pointer for indicating maximum vacuum reading Scales in 1000 ~ 0 mbar with atmospheric pressure compensation Model # : Standard 1/8 NPT connection Model # : 1/4 SAE-Female swivel connection Model # VACUUM GAUGE WITH BALL-VALVE CONTROL All features are same as above vacuum gauge, with two 1/4 SAE male ports Close & open controlled from a ball-valve Model # BALL-VALVE MANIFOLD VACUUM GAUGE Aluminum ball-valve manifold Equipped an Ø 80mm vacuum gauge 2 pump connecting ports - 1/4 SAE & 3/8 SAE An adapter - 1/4 SAE-Female x 5/16 SAE-Male Suitable for leak tesing 14

17 Compound, Pressure & Vacuum Gauges Ball-Valves PATENTED 1/4 TURNS ON/OFF MECHANISM Ideal for Vacuum, Charging, Recycling, Flushing operations, no angles to cause restrictions and pressure drops, provide full-flow capacity Swivel Female x Male Connections Male x Male Straight 45 angles 1/4 SAE /16 SAE /2 ACME /8 SAE mm Model # Description /4 SAE Male x 5/16 SAE Straight Female /4 SAE Male x 3/8 SAE Straight Female /16 SAE Male x 1/4 SAE Straight Female /16 SAE Male x 3/8 SAE Straight Female /2 ACME Male x 1/4 SAE Straight Female /2 ACME Male x 3/8 SAE Straight Female /8 SAE Male x 1/4 SAE Straight Female Replacement handle, screw & label (3 sets/pack) Model # (150mm) Straight Ball-Type Valve Hoses Flexible hose between ball-valve and fitting for operation in tight areas,with connections of 1/4 SAE (7/16-20UNF), 5/16 SAE (1/2-20UNF) & 1/2 ACME. Description Blue 1/4 FL-M x 1/4 FL-F Yellow 1/4 FL-M x 1/4 FL-F Red 1/4 FL-M x 1/4 FL-F pack 32201, 32202, Yellow 1/2 ACME-M x 1/2 ACME-F Blue 5/16 FL-M x 5/16 FL-F Yellow 5/16 FL-M x 5/16 FL-F Red 5/16 FL-M x 5/16 FL-F pack 32207, 32208, Blue 1/4 FL-M x 5/16 FL-F Yellow 1/4 FL-M x 5/16 FL-F Red 1/4 FL-M x 5/16 FL-F pack 32212, 32213, Refrigerant Retention, Control Valves Durable solid brass forged body, closes schrader valve core and controls refrigerant flow from access fittings, also retain refrigerant in hose when disconnecting. OPEN CLOSE Model# Connections /4 FL-F x 1/4 FL-M /16 FL-F x 5/16 FL-M OPEN Connect with Valve Core OPEN CLOSE Disconnect with Valve Core CLOSE 15

18 /4 & 5/16 SAE Hose & Valve Core Replacement Kit A service kit, includes : Valve core remover/installer pcs standard valve core pcs 1/4 SAE hose gasket pcs 5/16 SAE hose gasket pcs hose depressor pcs 3/8 vacuum hose gasket Plastic box /4 SAE Valve Core Remover/Installer Sturdy ball valve design with 1/4 turn of valve level, connection 1/4 SAE for multi-refrigerants, removal and replacement of service valve cores without losing system charge Universal Large Bore Valve Core Tool Used on R12/R134a standard and large bore cores GM/ JRA/EATON removal and replacement /16 & 1/4 SAE Valve Core Remover/Installer plus an /4 FL-M x 5/16 FL-F adapter, becomes 5/16 SAE connection for R-410A refrigerant Standard Valve Core Remover/Installer Model : /4 SAE Valve Core Remover/Installer with refrigerant filling port Model : /4 & 5/16 SAE Valve Core Remover/Installer contents: an plus an 1/4 FL-M x 5/16 FL-F adapter, becomes 5/16 SAE connection for R410A Valve Core Remover/Installer & Vacuum Tester Kit Contents: A #41550 of 1/4 & 5/16 SAE valve core remover/installer and one unit # of vacuum tester. A very helpful tool kit in HVAC-R servicing work valve-core remover / installer shaft ball-valve refrigerant filling port How to do system leakage test 1. Remove the valve core from refrigerant filling port and connect on vacuum tester 2. Release the valve-core remover/installer shaft from body 3. The body s swivel female port connects with A/C system; male port connects with vacuum hose. Start vacuum operation 4. After vacuum completed: place the setting-pointer on gauge pointer, close ball valve; wait few minutes to check if two pointers were apart or together 16

19 Service Tools & Accessories HVAC-R Valve Core Remover/Installer & Hose Replacement Kit This kit is ideal for standard valve core removal and replacement at connections of 1/4 (UNF7/16 20) for multi-refrigerant and 5/16 (UNF1/2-20) for R410A, include valve core tool, standard valve cores, depressors and replacement gaskets Standard valve core remover/installer Adapter 1/4 x 5/ pcs standard valve core pcs depressor pcs 1/4 gasket pcs 5/16 gasket Plastic case Auto A/C Valve Core Repair Kit Includes most of valve cores with a remover/installer tool Valve core remover/installer pcs standard valve core pcs GM large bore valve core pcs R134a JRA high/low valve core pcs R134a EATON low valve core pcs R134a EATON high valve core Plastic case R12/R134a Auto A/C Standard Valve Core Remover/Installer Kit /4 SAE Valve Core Remover/Installer body Standard Valve Core Remover/Installer shaft Adapter 1/4 -M x 3/16 -F high side GM/Ford Adapter 1/4 -M x 1/8 -F high side Ford R134a low-side 1/4 -M x 13mm-F connector R134a high-side 1/4 -M x 16mm-F connector pcs Standard Valve Core Plastic Case Auto A/C Valve Core Repair Kit Includes most of valve cores with a remover/installer tool Valve core remover/installer pcs standard valve core pcs R134a JRA high/low valve core pcs GM large bore valve core pcs Puegot/Volvo high flow valve core pcs R134a EATON low valve core pcs R134a EATON high valve core Plastic case R12/R134a Valve Core Remover & Installer Excellent for replacing standard size valve cores fits R12 and R134a Hi & Lo service ports without discharging the system and for speeding recovery and recharging of large system

20 R134A Auto A/C Couplers & Adapters Brass Construction for extra durability, knurled sleeve holds coupler securely to service port. Colour coded blue for low-side, red for high-side port. Easy connection or disconnection even under working pressure without losing refrigerant Low-side, 14mm-F x 13mm High-side, 14mm-F x 16mm Low-side, 1/4 SAE-M x 13mm High-side, 1/4 SAE-M x 16mm 30302J Low-side, 10mm-1.5-M x 13mm 30312J High-side, 12mm-1.75-M x 16mm O-ring of low-side coupler (5pcs/pack) O-ring of high-side coupler (5pcs/pack) Adapter 1/4 SAE-F x 1/2 ACME-M Adapter 1/4 SAE-F x 5/16 SAE-M Adapter 1/4 SAE-M x 14mm-M with O-ring Adapter 1/2 ACME-F x 1/4 SAE-M Adapter 3/8 SAE-M x 14mm-M with O-ring Auto Shut-Off Adapters J 30302J Connect adapter with existing charging hose. When released from access fitting, immediately traps refrigerant discharge form hose /4"FL-M x 1/4"FL-F /16"FL-M x 5/16"FL-F /2"ACME-M x 1/2"ACME-F /4 FL-M x 5/16 FL-F 90º /4"FL-M x 1/4"FL-F 90º /16"FL-M x 5/16"FL-F 90º /4"FL-F x 14mm-F 90º Sight Glass Many uses for refrigerant flow checking, also use with every brand of Recovery machines. Indicates when all liquid has been recovered for switching to vapor-cycle immediately; speed-up the recovery process /4"FL swivel female x 1/4" FL male /16"FL swivel female x 5/16" FL male Oil Injectors 2 oz (60cc) capacity rugged aluminum canister body, connects one end with hose fitting, one end with ball-valve fittings. Excellent method for adding refrigerant oil into A/C system from vacuum process or push by refrigerant during the charging process /4" (7/16-20)FL-F x 1/4" (7/16-20)FL-M /2" ACME-F x 1/2" ACME-M /16" (1/2-20)FL-F x 5/16" (1/2-20)FL-M

21 Service Tools & Accessories Condenser Fin Comb Straightens condenser and evaporator fins for better air-cooling. 6 sizes of 6, 8, 10, 12, 14 and 15 fins per inch. Ratchet Motion Tubing Cutter Ratchet motion design is ideal to be used in tight quarters and limited working space, cuts the copper, brass, aluminum tubing and thin-wall conduit. A spare cutting wheel is included pcs Dinamometric Wrench Set Precisely engineered click-type torque wrench body either adjustable or preset, no need recalibrate between head changes from mm capacity pcs Dinamometric Wrench Set mm capacity. Model Capacity /8 1/2 (3 13mm) /4 7/8 (6 23mm) /16 1-1/8 (8 29mm) Model : EAM-25A PVC Pipe Cutter Capacity: 6 25mm O.D. (3/4 I.D.) Replacement blade: EAM-25A-BD Eccentric Cone Type Flaring Tool Kit These flaring tools provide smooth, uniform flares with minimum effort. Eccentric cone mounted in needle bearings design, produces rolling action for even metal flow, giving uniform flare walls without galling. Flaring tube with manual or electric power operation by using attached hexagonal adapter Model Description Eccentric Cone Type Flaring Tool Assembly Size: 1/8, 3/16, 1/4, 5/16, 3/8, 1/2, 5/8, 3/4 Metric Eccentric Cone Type Flaring Tool Assembly Size: 6, 8, 10, 12, 14, 15, 16, 18 mm Eccentric Cone Type Flaring Tool Kit Includes: Eccentric Cone Type Flaring Tool Assembly Inner-Outer Reamer Tube Cutter, 1/4-1-1/4 (6-32mm) Hexagonal Adapter Blow-molded case Metric Eccentric Cone Type flaring Tool Kit Includes: Eccentric Cone Type Flaring Tool Assembly Inner-Outer Reamer Tube Cutter, 1/4-1-1/4 (6-32mm) Hexagonal Adapter Blow-molded case Eccentric Cone Type Flaring Tool Kit Includes: Eccentric Cone Type Flaring Tool Assembly Metric Eccentric Cone Type Flaring Tool, Bar only Hexagonal Adapter 19

22 EC Electronic Refrigerant Charging Scales Constructed in a 36cm x 23cm x 8cm (14 x 9 x 3-1/4 ) handy carrying case, total weight less 3.5kgs for conveniently operate at any working location 20cm x 20cm (8 x 8 ) weighing platform, an unique hole on platform for operating with small refrigerant cylinder Large LCD display, auto power-off, and accurate weighing 50kg (110 lb) max capacity and 10g (2 oz) resolution EC Electronic Refrigerant Charging Scales All features are same as above EC3000 charging scale 16 keys for upgrade operating capability, allows user to program desired charging quantities. Before charge is complete, an alarm will sound allowing user ample time to turn off refrigerant supply 50kg (110 lb) max capacity and 10g (2 oz) resolution 20

23 Electronic Refrigerant Charging Scales EC Electronic Refrigerant Charging Scale This is the most advanced electronic refrigerant charging scale in today s market. Constructed with rugged aluminum casting body with a programming capability control box. Work with #SM6500 DC Operated Remote Solenoid Module (optional) as automatic controlled charging PROGRAMMING: TANK CAPACITY: Allows user to program desired changing quantities. Before charge is complete, an alarm will sound allowing user ample time to turn off refrigerant supply Allows user to know the amount of refrigerant that is left in the tank any time REPEAT: Allows user to charge previous stored charging amount AUTO-CHARGING: Allows user to do automatic charging after connection with #SM6500 charging module SPECIFICATIONS: Capacity 60kgs (132 lbs) Accuracy: ± 0.1% of reading Resolution: kg (0.01 lbs) 3 hrs Auto power-off function 22cm x 22cm (8-3/4 x 8-3/4 ) Platform USB PORT EC Wireless Electronic Refrigerant Charging Scale A revolutionary new scale in HVAC-R field operates in wireless control. No wire connection between charging platform and control unit, at open space working distance up to 30 meters (100 feet) for efficient charging operation, optional work with #SM6500 DC Operated Remote Solenoid Module (optional) as automatic controlled charging Allows user to program desired charging volume, alarm sound allowing user ample time to close refrigerant supply before charging is completed The repeat function for charging same volume as previously charging Check the volume of refrigerant left in tank any time Capacity : 60kg (132 lbs) Resolution : kg (0.01 lbs) Accuracy : ± 0.1% of reading Platform : 22cm x 22cm (8-3/4 x 8-3/4 ), on top an unique designed hole for charging attachment to do charging work with small refrigerant cylinder Auto power-off and low battery indication Compact design, removable platform and control box completely portable in a ABS carry case USB PORT 21

24 SM6500 DC Operated Remote Solenoid Module This DC operated remote charging module is a premium accessory to upgrade the EC3500 electronic refrigerant charging scale or EC6000 wireless electronic refrigerant charging scale into an automatic programmable scale; permit the operator to control the exact volume of refrigerant into the system. The 500psi rating solenoid valve is capable for handling all common refrigerants, including high pressure R410A 1/4 SAE connection ports, 1/2 ACME adapters 6 (15cm) hose assembly 1/4 SAE connections USB cord EC5000 Electronic Refrigerant Scale This EC5000 electronic scale is a revolutionary product has built-in solenoid valves with connection ports to pump, system & tank, also 3 pin Brad Harrison connector with recovery machine for programming "Recover" "Vacuum", "Charging" and "Auto" (Vacuum-Charging) functions, built in a 40cm x 31cm x 8.5 cm case with 22cm x 22cm platform only weighing 6kgs; operated by an extension controlled box with large LCD display. Available models in 50kg maximum capacity with connections 1/4 SAE for multi-refrigerant, adapters of 1/4 FL-F x 5/16 FL-M for R410A and 1/4 FL-F x 1/2 ACME-M for R134a. Model Max. Capacity Refrigerant EC kgs (110 lbs) 5g (0.1 oz) EC kgs (110 lbs) 5g (0.1 oz) 22

25 Electronic Refrigerant Charging Scales #90400 Infrared Thermometer Laser targeting, easily operated by one-hand Selectable C/ F by safe none-contact temperature readings with LCD back light Range from 20 C~500 C (4 F~932 F) Auto-hold and auto power-off function. DS rate 10:1 #60300 Digital Pocket Thermometer 35mm (1-3/8 ) round shape, 127mm (5 ) stainless steel stem with pocket clip case Data hold, Max/Min temperature memory Range: -50 C ~ 150 C or -58 F ~ 302 F D (Distance) S D mm S Ø15 Ø50 Ø100 mm Spot Center 1.4cm Laser D:S = 10:1 #90381 Digital Vacuum Gauge Displays pressure in every step of 1 micron has pump down indication showing progress from atmospheric pressure. Range: 50 ~ 2000 microns of mercury Display resolution: 1 micron of mercury Accuracy: ±10% or 10 microns (50~1000 microns) Settable desire vacuum Hi/Lo audio alarm LED indicates when readings are stable Easy sensor cleaning. Over pressure: 500psi maximum Auto-off can be disabled for data logging. #90385 Digital Superheat & Subcooling Gauge Measures refrigerant pressure & temperature and calculates superheat or subcooling for R22, 134a, 404A and R410A Display in PSI or kpa & in ºF or ºC 15 minutes auto power-off Included K-type thermocouples pipe clamp T fitting included for charging the unit while checking superheat or subcooling Maximum overload pressure: 800psi Thermocouple calibration pot. Atmosphere pressure calibration. 23

26

27 Conversion Charts Application Enquiry Form Date: Name: Address: State: Telephone: Company: Postcode: Application: Inlet pressure [mbar abs.]: Flow rate at the above pressure [Nl/min]: Dry / Humid: Ambient temperature [ C]: Leakage rate [mbar l/s]: Single phase, 3-phase or DC: Frequency [Hz]: OEM or portable: Price range: Specification/special conditions: Flow rate at atm. Pressure [l/min]: Outlet pressure [bar abs.]: Type of gas: Gas temperature [ C]: Duty cycle: Stationary/start up: Voltage [V]: Protection class: Quantity required: Please photocopy this enquiry form, complete and Return Fax to (03)

28 JAVAC 100% Australian Owned & Operated Local Support Local Service JAVAC Pty Ltd Corporate and Facility contact details Head Office 54 Rushdale Street Knoxfield Victoria 3180 Australia T: +61 (0) F: +61 (0) E: sales@javac.com.au NSW Office 19/159 Arthur Street Homebush West NSW 2140 Australia T: +61 (0) F: +61 (0) E: sales@javac.com.au Distributor New Zealand Office Unit D, 7 Tait Place Albany Auckland New Zealand T: +64 (0) F: +64 (0) E: sales@javac.co.nz Europe Office Javac (UK) Limited Unit 6 Drake Court Britannia Park Middlesbrough TS2 1 RS United Kingdom T: +44 (0) F: +44 (0) E: sales@javac.co.uk W:

MACHINES RECOVERY SYSTEMS SUPEREVAC CHARGING HOSES VACUUM AND HOSE ADAPTERS, VALVES AND PARTS CHARGING SYSTEMS GAUGES INSTRUMENTS ELECTRONIC

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