K8009. Multifunctional clock display. Features : Specifications :

Transcription

1 Total solder points: 775 Difficulty level: beginner advanced Features : Multifunctional clock display K x 36mm high digits. Time, date & temperature indication, selectable with toggle option. sec. resolution chronometer with lap function. Count down function to a specific date. Scoreboard function (two players or teams, count up to 99). Random generator from 00 to digit dice. Hour chime option. Counter display. Relay output for temperature control or time alarm. US or Europe display option: time, date, degrees Celsius or Fahrenheit. Wireless remote control for all functions (wired remote possible). Optional enclosure type B8009. Optional extra remote type K6706A, K6706B or K6706G. Modifications reserved Specifications : Fixed MHz transmitter frequency, as required by law. Key chain remote control included. Temperature indication from -20 to +70 ºC (resolution º). Temperature indication from 0 to +50 ºF (resolution 2º). Memory backup option: 9V battery or rechargeable battery T33 Relay output: A / 24V max. Supply: 2VDC/300mA power supply (adapter type PS203). Dimensions : 252 x 80mm (without enclosure). ILLUSTRATED ASSEMBLY MANUAL H8009IP-3

2 Assembly hints. Assembly (Skipping this can lead to troubles! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.. Make sure you have the right tools: A good quality soldering iron (25-40W) with a small tip. Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called thinning and will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning. Thin raisin-core solder. Do not use any flux or grease. A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot fly towards the eyes. Needle nose pliers, for bending leads, or to hold components in place. Small blade and phillips screwdrivers. A basic range is fine. For some projects, a basic multi-meter is required, or might be handy Assembly Hints : Make sure the skill level matches your experience, to avoid disappointments. Follow the instructions carefully. Read and understand the entire step before you perform each operation. Perform the assembly in the correct order as stated in this manual Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. Values on the circuit diagram are subject to changes. Values in this assembly guide are correct* Use the check-boxes to mark your progress. Please read the included information on safety and customer service * Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as NOTE on a separate leaflet. 2

3 Assembly hints.3 Soldering Hints : - Mount the component against the PCB surface and carefully solder the leads 2- Make sure the solder joints are cone-shaped and shiny 3- Trim excess leads as close as possible to the solder joint AXIAL COMPONENTS ARE TAPED IN THE CORRECT MOUNTING SEQUEE! REMOVE THEM FROM THE TAPE ONE AT A TIME! Velleman hereby certifies that the device K8009 meets the essential requirements and all other relevant stipulations of directive 999/5/ EG and 995/5/EC. For the complete conformity declaration check out : 3

4 Color code table 5% % COLOR= 2 5 4K7= ( B ) 4K7= ( ) C O D E I P E SF S DK N D GB F NL CODICE COLORE CODIGO DE CORES CODIGO DE COLORE S VÄRI KOODI FÄRG SCHEMA FARVE- KODE FARGE- KODE FARB KODE COLOUR CODE CODIFI- CATION DES COU- LEURS KLEUR KODE 0 Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0 C O D E Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 2 Rosso Encarnado 3 Aranciato Laranja Naranjado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2 Oranssi Orange Orange Orange Orange Orange Orange Oranje 3 4 Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4 5 Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5 6 Blu Azul Azul Sininen Blå Blå Blå Blau Blue Bleu Blauw 6 7 Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7 8 Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8 9 Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9 A Argento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A B Oro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B 4

5 Construction IMPORTANT First the remote control PCB is assembled, P6706A: The remote control can be build for wireless remote operation or for wired remote operation (no need for battery in the transmitter). In case of a wired remote, only a few components are mounted, see further. Before mounting the components on the PCB, first check that the PCB fits in the housing. Watch the small notch next to LD. Should it not fit, then grind the edges of the PCB carefully. Mount only the components marked with # if wired remote is wanted.. Jumperwire 5. Push buttons J # 2. Diodes (Check the polarity) D... SW : KRS06 # SW2 : KRS06 # CATHODE D : BAT85 # D2 : BAT85 # 3. /4W Resistors 6. IC socket (Watch the position of the notch) IC... R... IC : 8p # R4 : 33K ( B) R5 : 00K ( B) # 7. Capacitors C SAW resonator (Watch the position of the notch) X : SAW433 X... C : 00pF (0) C2 : pf small type! C3 : 56pF C4 : 4,7pF (4p7, 4.7) C5 : 56pF C6 : 470pF (47) # 5

6 Construction 8. Transistor. Coil 5mm T : MPSH0 Check the minimum height! : 7mm A simple air core coil has to be made as shown in the diagram using the jumper lead supplied L: turn 2. Battery contacts 9. /4W Resistors (check the color code) R... R : 33K ( ) R2 : 47 ( ) R3 : 220 (2-2 - ) Check for good attachment of the solder to the contacts. Mount them as straight as possible! 0. LED (check the polarity) COLOR= IC (Watch the position of the notch!) CATHODE LD... PIN IC... LD : 3mm (2) Mount at the indicated height : 8mm mm IC : UM3758 # 6

7 Construction 4. Create your code Your own individual code can be set for a transmitter/clock combination. There is a row of nine code pads that are the closest to IC, only one code connection is used. The code can be set by linking the code pad to a neighbouring "-" pad or "+" pad by using a jumper lead. JC and JC2 are located on the main PCB P8009. There are 3 different combinations possible:. JC and JC2 are not mounted on the main PCB, then do not mount code jumpers on the transmitter. 2. JC is mounted on the main PCB, Mount a jumper like in the drawing: 3. JC2 is mounted on the main PCB, Mount a jumper like in the drawing: In case of a wired remote, continue the assembly. In case of a wireless remote, the transmitter PCB can be placed in his enclosure. Fit a new 2V battery type V23GA or GP23A. Check the polarity which is shown in the enclosure. REMARK: If the buttons do not click, please check the position of the PCB. It is also possible that the first time, you have to press firmly the button cap before they work properly. 5. Sticker Affix the supplied sticker to the housing. Velleman 433,92 MHz SRFCE 7

8 Construction Assembly of the main PCB P8009 :. Jumperwires J38 J39 J40 J4 J42 J J2 J3 J4 J5 J6 J7 J8 J9 J0 J J2 J3 J4 J5 J6 J7 J8 J9 J20 J2 J22 J23 J24 J25 J26 J27 J28 J29 J30 J3 J32 J33 J34 J35 J36 J37 8 J43 J44 J45 J46 J47 2. Diodes (Check the polarity) CATHODE D : N4007 D2 : N448 D3 : N448 D4 : BAT85 D5 : BAT85 D6 : N448 D7 : N448 D8 : N448 D9 : N448 ZD : 6V2 ZD2 : 3V3 ZD3 : 4V7 ZD4 : 4V3 ZD5 : 5V ZD6 : 9V D Zener diode (Check the polarity) CATHODE ZD...

9 Construction 4. /4W Resistors R... R : 00K ( - 0-4) R2 : 270 (2-7 - ) R3 : 270 (2-7 - ) R4 : 4K7 ( ) R5 : 270 (2-7 - ) R6 : 5K6 ( ) R7 : 2K7 ( ) R8 : 2K2 ( ) R9 : 0K ( - 0-3) R0 : 00K ( - 0-4) R : 0K ( - 0-3) R2 : 4K7 ( ) R3 : 0K ( - 0-3) R4 : 00K ( - 0-4) R5 : 47K ( ) R6 : 2K2 ( ) R7 : 50 ( ) R8 : 00K ( - 0-4) R9 : 4K7 ( ) R20 : 0K ( - 0-3) R2 : 270 (2-7 - ) R22 : 00K ( - 0-4) R23 : 00K ( - 0-4) R24 : 270 (2-7 - ) R25 : 270 (2-7 - ) R26 : 00K ( - 0-4) R27 : 00K ( - 0-4) R28 : 00K ( - 0-4) R29 : 00K ( - 0-4) R30 : 00K ( - 0-4) R3 : 00K ( - 0-4) R32 : 4K7 ( ) R33 : 0K ( - 0-3) R34 : 270 (2-7 - ) R35 : 270 (2-7 - ) R36 : 00K ( - 0-4) R37 : 4K7 ( ) R38 : 0K ( - 0-3) R39 : 00K ( - 0-4) R40 : 00K ( - 0-4) R4 : 00K ( - 0-4) R42 : 0K ( - 0-3) R43 : 0K ( - 0-3) R44: 0K ( - 0-3) R45 : 0K ( - 0-3) R46 : 0K ( - 0-3) R47 : 4K7 ( ) R48 : 00K ( - 0-4) R49 : 560 (5-6 - ) R50 : 00K ( - 0-4) R5 : 2K2 ( ) R52 : 4K7 ( ) R53 : 2K2 ( ) R54 : 2K2 ( ) R55 : K ( - 0-2) R56 : K ( - 0-2) R57 : 6M8 ( ) R58 : 6K8 ( ) R59 : 8K ( - 8-3) R60 : 270 (2-7 - ) R6 : 33K ( ) R62 : 8K ( - 8-3) R63 : 0K ( - 0-3) R64 : 0K ( - 0-3) R65 : 5K6 ( ) R66 : 2K7 ( ) R67 : 00K/% ( ) R68 : 270K/% ( ) 5. Axial coil L : µh ( B) L2 9

10 Construction 6. IC socket (Watch the position of the notch) 9. Transistors IC : 8p IC2 : 8p IC3 : 8p IC4 : 8p IC5 : 6p IC6 : 8p 7. Capacitors C : 470pF (47) C2 : 470pF (47) C3 : 00nF (04, µ) C4 : 00nF (04, µ) C5 : 00nF (04, µ) C6 : 2pF (2.2, 2p2) C7 : 2pF C8 : 330pF (33) C9 : 330pF (33) C0 : 22pF C : 330pF (33) C2 : pf C3 : 2pF C4 : 82pF C5 : 330pF (33) C6 : 00nF (04, µ) 8. Quartz crystal X... C... IC... T : BC547C T2 : BC547C T3 : BC547C T4 : BC547C T5 : BC547C T6 : BC547C T7 : BC547C T8 : BC547C T9 : BC547C T0 : BC547C T : BC547C T2 : BC547C T3 : BC547C T4 : BC547C T5 : BC547C T6 : BC547C T7 : BC557 T8 : BC557 T9 : BC557 T20 : BC557 T2 : BC557 T22 : BC557 T23 : BC557 T24 : BF99 0. Voltage regulator VR... X : Fix the quartz crystal by means of a jumpwire. VR : 78L05 0

11 Construction. Trim capacitors 4. Relay CV... RY... CV :Trim 22p (Green) CV2 : TRIM 5p5 RY : VR3D2C A selection is possible for a normal closed contact output, or a normal open contact output : For normal closed, mount jumper J: 2. Electrolytic capacitors For normal open, mount jumper JNO: C... C7 : µf C8 : 00µF / 6V C9 : µf C20 : 0µF C2 : µf 5. PCB pin. Mount only if you have access to a frequency counter. C22 : 470µF / 25V 3. Buzzer (check the polarity) BUZ... + GND Testpin for time calibration 5.625ms (64Hz) This testpin can be used to calibrate the clock (see chapt. 22) by means of a counter. Adjust CV for a period measurement of 5.625ms or 64Hz frequency. BUZ : SV4 / 2-S

12 Conctruction 6. Temperature sensor SENS... SENS: LM335 Make the connections longer when using an enclosure like our optional enclosure type B8009 (use blank jumpwires) 2

13 Construction 7. LED mounting To mount all the LED s at the same hight, we are going to use some spacers. Mount the spacers on the PCB: 5mm M3 BOLT 0mm SPACER COMPONENT SIDE UP M3 NUT Mount about five LED s, then turn over the PCB and solder ONE connection of each LED. Now correct the position of the LED s and solder the other connection of each LED. Continue mounting all the LED s as above. It is important that when our optional enclosure B8009 is used, that the maximum hight is respected! LD LD32: 3mm LED. Now the spacers can be removed. 3

14 Construction 8. Resistor trimmer 20. IC s (Watch the position of the notch!) RV... PIN IC... RV : 500E (470) 9. Connectors SK : DJ005 SK... + SW - IC : CA360 IC2 : VK8009 (PIC6C75) IC3 : UM3758 IC4 : UM3758 IC5 : CD407 IC6 : LM258 SK... SK2 : BATCON SK3 : SCREW02 If a 9V block battery is used for the memory backup, then the following snap can be connected: RED BLACK Check the polarity! 4

15 Connection 2. Connecting the wired remote control Only three wires are used to connect the transmitter with the display. Connect one wire between the + from the display and the + of the transmitter (connection next to R5) Connect one wire between the - from the display and the - of the transmitter (connection next to C5) Connect one wire between C on the display and the connection at R on the transmitter (see drawing). P8009 SK4 - - C P6706 C C R + + Before mounting the transmitter PCB in the enclosure, make a small slot in the bottom enclosure to pass the wires. CUT OUT Now the transmitter can be placed in his enclosure. REMARK: If the buttons do not click, please check the position of the PCB. It is also possible that the first time, you have to press firmly the button cap before they work properly. 5

16 Test & adjustment 22. Test and adjustment First we will test if the display works properly: Connect a 2VDC / 300mA adapter (check the polarity and the connector type) to the display. The display should indicate the time 00:00:00 (HH:MM:SS) and the (HH) should blink. Next step is adjusting the displays- receiver to the transmitter. (skip this step if a wired transmitter is used). 2 >Remote control button code. Hold the transmitter about one meter (one yard) away from the display. Press button on the transmitter, the LED on the transmitter should blink rapidly. Now adjust the trimmer capacitor CV2 (RECEIVER ADJUST) on the display using the supplied plastic tuning screwdriver, until the receiver LED (REC), blinks at the same rate as the transmitter. If a maximum range between transmitter - display is wanted, then it is advisable to repeat the above adjustment with the transmitter at about 0m (0 yard). If the adjustment is OK, then the HH of the display should increase each time button is pressed. Remark : Hold the display away from large metal objects. Next step is to calibrate the temperature indication : Disconnect the power supply from the display. Reconnect the power supply to the display. Put a known good thermometer next to the display temperature sensor. Press repeatedly button 2 on the transmitter until the display shows date blinking. Now press button until region is blinking. Next press button 2, Eu will blink. Use button to choose between Eu (Europe) or us (USA) display format for time, date and temperature. Confirm your choice by pressing button 2. Now press the left button until degree is displayed and confirm with button 2. Now adjust the trim potentiometer RV (TEMP. CALIBRATION) until the displayed temperature corresponds with the reference thermometer. Repeat the above adjustment after the display is warmed up for a few hours. 6

17 Test & adjustment Next step is to calibrate the clock time base The processor has an internal oscillator that is used to run the clock. By means of CV(TIME CALIBRATION), it is possible to adjust the oscillator frequency if the clock does not run correctly.. Start by setting the trim capacitor in his center (50% overlap) position: 50% 2. should the clock run too fast, then turn the capacitor more in the maximum (00% overlap) direction: 00% 3. should the clock run too slow, then turn the capacitor more in the minimum (no overlap) direction: 0% 7

18 Mounting 23. Mounting the display into the optional enclosure B8009 Remove the display window and the side panels from the enclosure. Slide the PCB into the lower slot of the enclosure. At the left hand side two holes must be made in the small cover, one for the power supply plug*, and one for the temperature sensor. * Alternatively a hole can be made at the back of the enclosure to pass the power supply plug. Mount the two side panels. At the right hand side there is space for a battery, a 9V battery or a 3.6V rechargeable battery type T33 can be used. Connect the battery to the appropriate connector. After connecting the power supply plug, the display window can be mounted. REMARK : It is important that the temperature sensor body is outside the enclosure otherwise the temperature readout will be faulty. Keep the display out of direct sunlight. See the user manual for further instructions. 8

19 PCB & DIAGRAMS 9

20 PCB 24. Transmitter PCB 20

21 - - R36 PCB Display PCB R4 R40 J44 + RED ZD2 J45 0 R R8 VR R0 3 2 LD R R5 D3 C3 R7 C4 GND D4 D5 TESTPIN FOR TIME CALIBRATION C ms J8 J J24 25 J VELLEMAN + JNO T8 T7 C9 C20 P8009'2 SK3 OUT IC5 D SK R42 R43 9V BATTERY D8 T23 D6 2VDC/200mA C22 3V6 J BLACK - D2 + SK2 R44 R45 R6 + SW - C COIL2 NO RY BUZ D7 J43 J36 J2 J42 J35 R3 J8 C8 C COIL LD32 37 J7 6 T J D9 ZD C6 C7 OUT R54 3 R46 T5 05 R37 R33 T4 R32 R20 T3 6 R 4 26 J T2 R2 R T6 R47 R38 T22 93 T T9 R4 ZD6 SK4 ZD5 ZD4 4 J40 94 J J30 J26 50 LD87 T20 J9 R9 J9 J T J5 T7 R2 + R3 27 R58 R57 R56 R J J4 22 J22 J23 07 J3 LD J20 J4 J2 LD J5 R22 T9 R26 R23 R27 R28 T0 T T2 T3 T4 T5 T6 J LD88 J CV X TIME CALIBRATION IC2 J27 J28 76 J29 C R29 R J6 C J38 J34 C J R63 R64 IC R60 R J39 99 J J J4 2 R65 R59 8 R R R35 R34 R2 C b IC4 IC R66 C e C0 R5 SENS L REC R53 CV2 c C5 + - C2 R50 RECEIVER ADJUST C9 LD3 ADDRESS SELECTION: MOUNT JC OR JC2 OR LEFT OPEN R52 ZD3 C6 C7 R24 R25 R68 R6 T24 R4 R3 R8 R48 JC JC2 R49 C C8 C2 IC R67 R7 J33 J6 RV TEMP. CALIBRATION 2

22 Diagrams 25. Transmitter diagram 22

23 23 Diagrams Display diagram LD2 LD3 BC557 T7 R4 4K7 R9 0K +VL R2 4K7 +VL BC557 T8 R 0K R9 4K7 +VL BC557 T9 R20 0K R32 4K7 +VL BC557 T20 R33 0K R37 4K7 +VL BC557 T2 R38 0K R47 4K7 +VL BC557 T22 R46 0K BC547C T5 R36 00K R3 00K BC547C T4 BC547C T3 R8 00K R0 00K BC547C T2 R 00K BC547C T BC547C T6 R39 00K R7 2K7 +V LM335 SENS +V R8 2K2 R6 5K6 RV 500 R67 00K CA360 IC R68 270K +V C22 470u C3 00n I O VR UA78L05 C4 00n C2 u +V D4 BAT85 E 3V6 D5 BAT85 +VL LD C 470p C2 470p 4 VDD MCLR 5 VSS DO DO2 DO3 DO4 DO5 DO RB4 RB7 RB RB RB0 RB6 RB5 RB AN MHz X C7 2p C6 2p CV 22p OSC OSC VSS 6 3 CE DO0 3 9 DO8 2 CO 5 RST CLK 4 RA0 7 RA 8 VDD IC5 CD407 PIC6C7 IC2 4 C5 00n 5V ZD5 6M8 R57 C3 2p /2 LM258 A R55 K u C7 8K R62 6K8 R58 330p C5 5p CV2 22p C0 L2 p C2 L uh R66 2K7 330p C R6 33K R65 5K6 BF99 T24 R56 K 4V3 ZD4 +VR 3 +VR 82p C4 R59 8K 2 A7 A7 A,A2 = IC6 (LM258/RV4558) A2 4 VSS 5 MODE 2 A8 A9 A0 A A2 MODE 4 VSS A9 A A0 A8 OSC 7 /2 LM258 A2 Rx IN R48 00K 330p C8 OSC 4 RED 3mm LD3 +VR 6 R53 2K2 A3 A4 A6 A5 IC R50 00K 330p C9 A2 A VDD 8 +VR 5 A3 IC A5 A6 A4 VDD Rx IN A A2 270 R60 OUT 7 RA2 OUT 7 3 RA4 R5 2K2 4V7 ZD3 R52 4K7 R V ZD6 C8 00u +VR C6 00n R R R2 560 R3 560 R R2 560 R R5 560 LD22 LD23 LD24 LD45 LD46 LD47 LD66 LD67 LD68 LD89 LD90 LD9 LD0 LD LD2 LD6 LD4 LD5 LD25 LD26 LD27 LD48 LD49 LD50 LD69 LD70 LD7 LD92 LD93 LD94 LD3 LD4 LD5 LD9 LD8 LD7 LD30 LD29 LD28 LD53 LD52 LD5 LD74 LD73 LD72 LD97 LD95 LD96 LD8 LD7 LD6 LD0 LD LD2 LD33 LD32 LD3 LD54 LD55 LD56 LD75 LD76 LD77 LD98 LD99 LD00 LD9 LD20 LD2 LD3 LD4 LD5 LD36 LD35 LD34 LD57 LD58 LD59 LD78 LD79 LD80 LD0 LD02 LD03 LD22 LD23 LD24 LD6 LD7 LD8 LD39 LD38 LD37 LD60 LD6 LD62 LD8 LD82 LD83 LD04 LD05 LD06 LD25 LD26 LD27 LD9 LD20 LD2 LD4 LD42 LD40 LD64 LD63 LD65 LD86 LD85 LD84 LD09 LD07 LD08 LD30 LD29 LD28 LD43 LD44 LD87 LD SW DJ-005 SK D N4007 R6 2K2 D2 N448 R3 0K a b c d e f g UM A UM A JC JC2 ADDRESS SELECTION: MOUNT JC OR JC2 OR LEFT OPEN TEMP. CALIBRATION TIME CALIBRATION RECEIVER ADJUST +SK2 -SK2 R28 00K BC547C T4 R29 00K BC547C T6 R26 00K BC547C T2 R22 00K BC547C T R30 00K BC547C T5 R4 00K BC547C T9 R27 00K BC547C T3 R23 00K BC547C T0 3V3 ZD2 BC557 T23 +RED -BLACK E2 9V BATTERY D6 N448 R5 47K D3 N448 6V2 ZD 5.625ms GND R44 0K R45 0K RY VR3D2C BC547C T8 R43 0K D9 N448 +VL R4 00K C20 0u NO C 6 DO7 2VDC/200mA INPUT RELAY OUTPUT R R54 2K2 LD32 OUT REC SK3 dp BUZ SV4-2S -SK4 +SK4 +VR DO9 D7 N448 C9 u R42 0K R40 00K BC547C T7 +VL D8 N448 R63 0K R64 0K csk4

24 VELLEMAN COMPONENTS NV Legen Heirweg Gavere Belgium Europe Info & support: Modifications and typographical errors reserved Velleman Components NV H8009IP ED3