Miller Collective Safety at Height Solutions EPIC ULTRA Barrier System EPIC Post-N-Barrier System EPIC Basic Barrier System
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2 For over 65 years the Miller brand has been synonymous with personal fall protection products and services. As the global leader in safety at height solutions, Sperian Fall Protection introduces a new addition to our business portfolio Miller Collective Safety at Height Solutions systems designed to protect multiple workers at the same time. Most commonly used in building construction and other elevated areas where workers are exposed to leading edges, the Miller EPIC Barrier Systems provide durable, reusable safety solutions for multiple workers. Engineered for quick and easy installation to reduce labor costs, the barriers are available in four (4) cost-effective safety systems. EPIC ULTRA Barrier System ultimate barrier design for maximum safety and debris containment EPIC Post-N-Barrier System post and steel mesh barrier integrated into a single component EPIC Basic Barrier System compact and durable post and lumber design EPIC Stair Barrier System continuous edge protection along stairways 2
3 Miller EPIC ULTRA Barrier System Ultimate barrier design for maximum safety and debris containment The Miller EPIC ULTRA Barrier System is the forerunner in edge protection and inspired the way temporary fall prevention is addressed within the construction industry. The steel mesh barrier design addresses a variety of end-user focused needs durable, strong, adjustable and lightweight. The Miller EPIC ULTRA Barrier System combines the guardrails, toeboard and steel mesh barrier into one product. It is suitable for protecting workers at the edge of horizontal or low-sloping surfaces for a wide range of applications. The lightweight, impact-absorbing steel mesh barrier is strong and durable and is designed with closed-return for greater debris containment. This system uses precast sockets, clamps or anchored components for base attachments and posts for upright supports. FEATURES Lightweight, versatile barrier system for easy and quick installation weighs lbs. (19.4 kg) Hard-mesh grid design with impact-absorbing capacity Adjustable for various height requirements Wide range of base attachments for every building application Guardrail, toeboard and steel mesh in single component Closed-return for greater debris containment Reinforced edges to prevent damage during handling and transport M1800 Freestanding Ground Support Barrier Used for restricting access beyond the line of the barrier, such as excavations, traffic areas or crowd control. Can be anchored or used with counterweight to prevent unintentional movement. Not for fall prevention. 3
4 Miller EPIC Post-N-Barrier System Post and steel mesh barrier integrated into a single component The Miller EPIC Post-N-Barrier System is engineered with a post and steel mesh barrier integrated into a single component making it easy to use and quick to install. Designed to protect those working at the edge of horizontal or low-sloping surfaces, the large steel mesh grid provides the required level of containment, while allowing workers to easily reach through the grid without removing the barrier. Utilizing an overlap installation design, the Post-N-Barrier System eliminates spacing concerns and permits for a wide range of applications, including curves and corners. Barrier overlap is conveniently secured using a CombiStrap Connector. This system uses precast sockets, clamps or anchored components for base attachments. Once the bases are installed, the post and barrier units can be connected without having to access the edge for greater safety. Individual barriers can be opened like gates by simply removing the CombiStrap Connector providing edge access or a loading entry. The barriers can then be closed and secured safely inside the protection of the barrier system. FEATURES Can be safely installed without approaching the building edge Steel barrier construction ensures durability and ease of handling and storage Weighing lbs. (15 kg), can be installed quickly and easily by a single worker Flexible overlap design allows varied centers each barrier unit protects up to 6.56 ft. (2 m) of edge tight curves can be accommodated by reducing the overlap Large steel mesh grid permits work-through and reduces wind load Individual barrier units can be easily opened for edge access or load entry Reduces the number of components on the job site Can be joined vertically to increase height of protection Guardrail, toeboard and steel mesh in single component Safe Installation Step 1: Hold barrier with post at far end, one barrier length from the edge. Lever the post up using the foot against the near end and place the post in the base attachment. Step 2: Swing the barrier away from you, towards the edge of the building to join the run of barriers. Step 3: Use CombiStrap Connector to secure the barriers together. 4
5 Miller EPIC Basic Barrier System Compact/durable design The Miller EPIC Basic Barrier System post and lumber design protects those working at the edge of horizontal or low-sloping surfaces. This System provides the required level of containment, while allowing workers to easily reach through without removing the barrier. Suitable for a wide range of applications, it is durable, strong and easy to install. The Basic System uses precast sockets, clamps or anchored components for base attachments. Once the bases are installed, the posts are locked into the bases and lumber is inserted through the post slots and nailed into place. FEATURES Versatile system for easy and quick installation reduces labor costs Wide range of base attachments for a variety of building applications Quick-locking design between post and base for quick installation and dismantling Durable, galvanized design Post can also be used with the EPIC ULTRA Barrier System 5
6 Barriers, Posts, Bases & Accessories ULTRA BARRIER SYSTEM POST-N-BARRIER SYSTEM BASIC BARRIER SYSTEM STAIR BARRIER SYSTEM BARRIERS BASES Lightweight and versatile, impact-absorbing steel mesh barriers engineered for maximum safety. Guardrail, toeboard and steel mesh in one barrier design. Powder-coated reinforced edges. POSTS ULTRA Barrier Tightly engineered steel mesh design; height adjustable. Maximum post spacing 8 ft. (2.4 m) Weight lbs. (19.4 kg) M3203 Stair Barrier Continuous edge protection along staircases. Maximum post spacing 6 ft. (1.8 m) Weight lbs. (14.1 kg) M3226 Miller EPIC Posts are galvanized steel construction and designed with the Quiclox auto-locking mechanism to secure the post into the base making installation and dismantling quick and easy. Half ULTRA Barrier Tightly engineered steel mesh design; height adjustable. Weight lbs. (10.5 kg) M3204 Post-N-Barrier All-in-one barrier and post design. Maximum post spacing 6.5 ft. (2.0 m) Weight lbs. (15.0 kg) M3300 Safety Post Miller EPIC Bases are galvanized steel construction and are designed for a variety of applications. Length in. (1200 mm) Weight 7.72 lbs. (3.5 kg) M1102 Lumber Beam Base Used to quickly and easily attach to wood soffit form beams and proprietary forming systems. Provides shuttering and edge protection support. Two (2) models available depending on the size of the form beam: M1401 Top flange thickness 2.36 in. (60 mm); weight 6.17 lbs. (2.8 kg) and M1411 Top flange thickness 1.57 in. (40 mm); weight 6.17 lbs. (2.8 kg). Jamb Base Mount to vertical surfaces from slab edges and upstands to walls, shaft sides and reveals. Attaches with two (2) bolts. Weight 1.10 lbs. (0.5 kg) M1205 Verti-Clamp Base An attachment that clamps to thin steel sheets up to 5.91 in. (150 mm) thick. Designed for attaching to trench boxes and parapets. Reversible jaws. Weight lbs. (4.6 kg) M1560 Steel Jaw Clamp Base Ensures a secure attachment to steel beams and columns. The jaws can be repositioned on the body to increase the offset or to attach in both the horizontal and vertical planes. Accommodates beam sizes 8 in. (203.2 mm) to 16 in. (406.4 mm). Weight lbs. (6.0 kg) M1555 Ground Support Base Used for restricting access beyond the line of the barrier, such as excavations, traffic areas or crowd control. Can be anchored or used with counterweight to prevent unintentional movement. Not for fall prevention in. (1195 mm) x 7.64 in. (194 mm); Weight 6.39 lbs. (2.9 kg) M1800 Adjustable Safety Post Length in. (1500 mm) Weight 7.72 lbs. (3.5 kg) M1140 Quiclox auto-locking mechanism Quiclox auto-locking mechanism 6
7 Front Base Mounted vertically and used both as an edge protection and shuttering support. Using a single anchor point, a wide range of applications can be covered. Anchoring methods include form ties, threaded bar, drilled and cast-in sockets. Weight 3.53 lbs. (1.6 kg) M1455 Spigot Base Used for installing a Post-N-Barrier System in a Cast-In Sleeve application. The Spigot Base is attached and secured to the Post-N-Barrier with the Quiclox auto-locking mechanism. The Post-N-Barrier System can then be installed in the Cast-In Sleeve base that has been preset in the cured concrete. Weight 1.76 lbs. (0.8 kg) M10960 M1290 M4290 Multi-Foot Base Used for horizontal surface applications, most commonly at the slab edge or for stair applications. The three points of support allow accurate installation on an uneven surface and ensure that the anchor load is correctly controlled. The Multi-Foot Base can be through-fitted using a variety of anchors appropriate to the base material. Hole size diameter 0.71 in. (18 mm) for fastening base. M1290 Weight 2.87 lbs. (1.3 kg) M4290 Cast-In Tray Stair Base Used to support systems on stairs, permitting access to both the top surface and the soffit. Two spurs/studs are pushed into the concrete during installation stabilizing the single point anchor. The Safety Post is positioned 3.54 in. (90 mm) off the edge of the stairs, creating space for finishes and nosings. The barrier can then be placed outside the staircase, not restricting the usable width of the stair. Weight 4.41 lbs. (2.0 kg) M1202 Weight 3.31 lbs. (1.5 kg) Designed to protect the Multi-Foot base when attached to the structural slab before the finishing concrete is laid. The Cast-In Tray permits concrete of up to 1.97 in. (50 mm) to be poured around the Multi-Foot Base, leaving access for easy removal and even re-use of the Cast-In Tray. After the Multi-Foot Base and Cast-In Tray have been removed from the concrete, the small void can then be filled. Weight 0.66 lbs. (0.3 kg); polyethylene plastic. M1291 Steel Clamp Base A small stable clamp attachment for steel. It can be mounted on the flanges of large steel beams, plate girders, or directly to flat road plates. Grips to steel between 0.39 in. and 1.97 in. (10 mm and 50 mm) thick. It can be used vertically or horizontally. Weight 4.19 lbs. (1.9 kg) Cast-In Sleeve For use in newly cast concrete. Insert sleeve and allow concrete to cure. Remove the cap and a barrier system can now be installed. Weight 0.09 lbs. (0.04 kg) M Multi-Clamp Base This most versatile attachment covers a wide range of applications. Designed for attaching to concrete slabs and parapets. It can clamp horizontally or vertically over a thickness from 0.79 in. (20 mm) to in. (500 mm) (M1550) or 0.79 in. (20 mm) to in. (620 mm) (M4537) using the reversible jaw. M1550 Weight lbs. (6.0 kg) M4537 Weight lbs. (7.0 kg) Variable Angle Base An attachment for pitched or flat roofs, slabs, slab edges, walls, etc. The post socket can be set at five (5) different angles between 0 to 90 to the base plate. Weight 6.83 lbs. (3.1 kg) M1726 Filigree Base Designed for use with pre-cast concrete slabs. The Filigree Base allows barriers or guardrails to be pre-installed at ground level and lifted into position with the pre-cast unit, avoiding the need to work at height unprotected. This innovative attachment is easily positioned during the casting process, being placed independently, rotated into position and readily secured to the rebar to prevent movement during the pour. The base will accept loading in any direction and does not require specific orientation. Weight 1.32 lbs. (0.6 kg) M1233 M1565 7
8 ACCESSORIES CombiStrap Connector The CombiStrap Connector is a webbing strap with a locking buckle used to connect adjacent barriers. Weight 0.11 lbs. (0.05 kg) M Gap Closer A simple and effective addition to the Stair Barrier System, the Gap Closer is used to fill gaps, voids, returns, and protect against sharp ends and edges. It is a simple semi-stiff board that will fill gaps between 3.94 in. (100 mm) and in. (500 mm). It is held in place by four integral CombiStrap Connectors, forming a smooth curve between the attached edges, and solving a wide range of edge protection continuity issues. Weight 4.41 lbs. (2.0 kg) M3227 ULTRA Barrier Adjuster The ULTRA Barrier Adjuster allows the barrier to be adjusted in height without having to dismantle the system. Weight 5.73 lbs. (2.6 kg) M3224 Multi-Box for Posts and Bases The Multi-Box is designed for the efficient and safe handling, transport and storage of material. The side hatch can be folded down for access to stacked boxes or for ergonomic handling of material. Can be lifted with chains, slings or forklift. Weight lbs. (60 kg) Maximum load 2204 lbs. (1000 kg) M9542 ULTRA Barrier Box For ease of transport, loading and unloading, the ULTRA Barrier Box holds a maximum of 50 barriers. Can be lifted with chains, slings or forklift. Weight lbs. (46 kg) M9530 Post-N-Barrier Box The Post-N-Barrier Box provides for easy and efficient transport and storage of the posts and barriers. It holds 41 barrier units and can be stacked up to four boxes high. When stacked, the top box can hold 43 barriers. Once empty, it is collapsible. Can be lifted with slings or forklift. Weight lbs. (58 kg) M9550 Short Fold (cut off) Toeboard Holder Anchored to the edge protection Safety Post (M1102) to hold the toeboard in position. The design allows it to be anchored or dismantled with the guardrail in place. Weight 1.10 lbs. (0.5 kg) M1111 Barrier Hinge A small device to fasten barriers together. The Barrier Hinge also provides easy access. Corners can be created at angles from 76 to 284 when attached to the end of the barriers, and can also provide angled corners at any position along the barrier. Weight 1.54 lbs. (0.7 kg) M3225 8
9 Short Fold (cut off) Miller EPIC Product Selection Guide TEMPORARY SAFETY AT HEIGHT SOLUTIONS Description SKU ULTRA Post & Bar. Basic Stair BARRIERS ULTRA Barrier M3203 Half ULTRA Barrier M3204 Stair Barrier M3226 Post-N-Barrier M3300 POSTS Safety Post M1102 Adjustable Safety Post M1140 BASES Stair Base M1202 Jamb Base M1205 Filigree Base M1233 Multi-Foot Base M1290 M4290 Lumber Beam Base M1401 M1411 Front Base M1455 Multi-Clamp Base M1550 M4537 Steel Jaw Clamp Base M1555 Verti-Clamp Base M1560 Steel Clamp Base M1565 Variable Angle Base M1726 Ground Support Base M1800 Spigot Base M10960 Cast-In Sleeve M ACCESSORIES Toeboard Holder M1111 Cast-In Tray M1291 ULTRA Barrier Adjuster M3224 Barrier Hinge M3225 Gap Closer M3227 ULTRA Barrier Box M9530 Multi-Box for Posts & Bases M9542 Post-N-Barrier Box M9550 CombiStrap M All Miller brand fall protection products meet applicable OSHA, ANSI and CSA requirements.
10 Miller EPIC Stair Barrier System Continuous edge protection along staircases Temporarily protecting workers from the edges of stairways during construction has been complicated and expensive. The varied nature of the stairs, landings and returns often require many cuts that result in sharp ends and other potential hazards. The Miller EPIC Stair Barrier System has been designed to address these issues, offering a systemized solution that can stand alone or be integrated seamlessly with other Miller EPIC Barrier Systems. The Miller EPIC Stair Barrier System provides continuous edge protection along staircases. It is supported with adjustable posts that can be designed for any angle, suitable for temporary or permanent stairways. The System can also be raised to allow access to work on the outside edge of the stair unit. FEATURES Provides continuous edge protection for stairs Durable steel barriers provide long service life Smooth top frame serves as a handrail when installed at 36" (914.4 mm) to 37" (939.8 mm) high Various base attachments are available. Bases for pre-cast design can be pre-installed for easier and quicker installation. Integrated toeboard design for greater containment Single-panel barrier can be used on either side of stairs LMEBS/1010/10M/RPI 800/ or 814/ Fax 800/ or Fax 814/
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