Low and Medium Voltage PowerFlex Drives Powerful performance. Flexible control

Transcription

1 Low and Medium Voltage PowerFlex Drives Powerful performance. Flexible control MOTOR CONTROL AND DRIVES NHP Electrical Engineering Products Sales 1300 NHP NHP Sales 0800 NHP NHP nhp.com.au nhp-nz.com

2 Contents LV PowerFlex AC Drives - Simple selection guide 3 PowerFlex AC Drives - Typical application duty ratings 4 PowerFlex 4M Micro Drives 5 PowerFlex 525 AC Drives 6 PowerFlex 753 AC Drives 7 PowerFlex 755 High Power Low Voltage Drives 9 PowerFlex DC Drives 11 PowerFlex MV Drives 12 DriveTools SP Software 14 Harmonic Tools and Solutions 16 Drive Services and Training 18 Output Choke and Accessories Reference Chart 19 Scan the QR code to download the PDF of this document. TECHNICAL SUPPORT The national network offered by NHP and further backed by Rockwell Automation offers a level of support that is second to none Our sales Application Engineering team has extensive experience in VSD applications and is distributed around the country to offer you localised support Field Service emergency support TechConnect for immediate expert phone support PACKAGED AND HARMONIC SOLUTIONS NHP prides themselves on their strength to provide Australian built packaged solutions, tailored to meet exactly our customer requirements without being locked into a prescribed engineered option Our configured drive cabinets, or components offering, allows you to choose from the full suite of harmonic solutions and other accessories EASE OF USE The Rockwell Automation software tools offer an easy to use interface, regardless whether you are commissioning the drive from the keypad, using Drive software or utilizing premier integration with Studio 5000 Logix Designer. The drive start up wizard presents a smart way to set up all significant parameters for most applications, and the software provides a terrific interface showing graphically things like ramp times FLEXIBLE CONNECTIVITY AND INTEGRATION In addition to traditional hardwired I/O, we offer reduced set up and troubleshooting time by seamlessly integrating PowerFlex drives and Logix programmable automation controllers. - Real time access to information and production data with Ethernet/IP, DeviceNet, ControlNet and other commercially available networks - Lower costs associated with programming, installation and overall ownership with one software tool for drive configuration, operation and maintenance ONE COMPREHENSIVE RANGE The PowerFlex 750 range offers one common platform extending from 0.75 kw upwards Small single phase input drives 690 V drives High voltage drives for 3.3 kv and 6.6 kv applications, in addition to DC drives FLEXIBLE PARAMETER SETS AND MOTOR CONTROL Allen-Bradley drives offer a solution that s easy for standard applications, but also includes a high level of functionality for things like: load sharing, shaft synchronisation, lifting and permanent magnet motors The embedded DeviceLogix in the PowerFlex 750 series is a standard offering and can be used with the usual drives software tools Scan the QR code to download the VSD Selector App! 2

3 LV PowerFlex AC Drives Simple selection guide Attributes PowerFlex 4M Micro PowerFlex 525 PowerFlex 753 PowerFlex 755 Catalogue reference 22F 25B 20F 20G Rated power / kw / kw kw kw Supply voltage 240 V / 415 V 240 V / 415 V 415 V 415/690 V Ambient temperature limit for enclosure types IP 20: -10 to 50 C IP 20 Zero Stacking : -10 to 40 C IP 20: -10 to 50 C IP 20 Zero Stacking : -10 to 45 C without de-rating -10 to 60 C with de-rating IP 20 with snap on fan: -10 to 70 C Enclosure protection IP 20 IP 20 EMC filter Overload capability Control type IP 00/IP 20: 0-50 ºC IP 54: 0-40 ºC IP 00 / IP 20 / IP 54 / flange mount IP 20: 0 to 50 C IP 54: 0 to 40 C IP 20 / IP 54 Internal Internal Internal Internal 150% - 60 seconds 200% - 3 seconds V/Hz 150% - 60 seconds 200% - 3 seconds V/Hz, Sensorless Vector Control, Flux-Oriented Control Normal duty application: 110% - 60s, 150% - 3s Heavy duty application: 150% - 60s, 180% - 3s V/Hz Sensorless Vector Control Vector Control with Force Technology Light duty application: 110% - 60s Normal duty application: 110% - 60s, 150% - 3s Heavy duty application: 150% - 60s, 180% - 3s V/Hz Sensorless Vector Control Vector Control with Force Technology Analogue inputs 1 ) ) 0 4 ) Analogue outputs 1 ) ) 0 4 ) PTC inputs - 1 via analogue input terminals 1 dedicated 4 ) 0 4 ) Pulse Speed Reference - 1 via programmable digital input terminals - - Logic inputs 3 fixed, 2 programmable 1 fixed, 6 programmable 3 programmable 4 ) 1 4 ) Relay outputs 1 ) ) 0 4 ) Transistor outputs 1 ) ) Communications (integrated) Communication options RS485 (Modbus RTU) 2) EtherNet/IP, ControlNet DeviceNet, Profibus DP, LonWorks, BACnet, Bluetooth RS485 (Modbus RTU), EtherNet/IP Dual Port EtherNet/IP with DLR, DeviceNet, Profibus DP - EtherNet/IP EtherNet/IP, Dual Port EtherNet/IP with DLR, ControlNet, DeviceNet, Remote I/O, RS485 DF1, Profibus DP, Interbus, Modbus/TCP, CANopen, HVAC (Modbus RTU mode), Bluetooth Dual Port EtherNet/IP with DLR, ControlNet, DeviceNet, Remote I/O, RS485 DF1, Profibus DP, Interbus, Modbus/TCP, CANopen, HVAC (Modbus RTU mode), Bluetooth Conformal coating Brake chopper 3 3 ) 3 3 External PID function Encoder feedback Safety options Safe Torque-Off Safe Torque-Off - Integrated Safe Torque-Off Safe Speed Monitor Safe Speed Monitor Notes: For larger drives please contact NHP 1 ) Inputs/outputs are configurable/programmable 2 ) Communication cards mounted external to drive 3 ) Brake chopper for kw models only 4 ) Up to three additional I/O cards available 3

4 PowerFlex AC Drives Typical application duty ratings Actuator - Positioning Heavy Flying Shears Normal Pump - High Pressure Normal Actuator - Screw down Heavy Frames - Spinning Normal Pump - Mono Heavy Agitator - Liquid Normal Frames - Textile Normal Pump - Piston Heavy Agitator - Slurry Heavy Grinder Normal Pump - Positive Displacement Heavy Air Separator Normal Indexer Heavy Pump - Screw Heavy Belt Plow Heavy Indexing Positioner Normal Pump - Sewerage Normal Blower - Centrifugal Normal Ironer (Laundry) Normal Pump - Sludge Heavy Blower - Positive Displacement Normal Laundry Washer Heavy Pump - Slurry Normal Calendar - Rubber Heavy Machine - Automatic Buffing Normal Pump - Submersible Normal Calendar - Paper Normal Machine - Boring Heavy Pump - Vacuum Normal Calendar - Textile Normal Machine - Bottling Normal Roll - Bending Heavy Car Puller Heavy Machine - Cinder-block Heavy Roll - Crushing Normal Card Machine - Textile Heavy Machine - Polishing Normal Roll - Flaking Normal Centrifuge Heavy Machine - Textile Heavy Rotary Kiln Heavy Compressor - Recip. (Loaded) Normal Machine - Tools Normal Sander - Belt Normal Compressor - Recip. (Unloaded) Normal Machine - Vibrating Heavy Sander - Disk Normal Compressor - Screw Normal Mill - Band Normal Saw - Band Normal Compressor - Screw (Booster) Normal Mill - Flour Normal Saw - Circular Normal Conveyor - Belt Heavy Mill - Grinding Normal Saw - Cutoff Normal Conveyor - Drag Heavy Mill - Metal rolling Normal Saw - Gang Normal Conveyor - Screw Heavy Mill - Rubber Heavy Saw - Metal Normal Conveyor - Shaker Heavy Mill - Saw Normal Saw - Wood Normal Cooler - Hot solids Heavy Mixer - Centrifugal Normal Screen - Centrifugal Normal Cooler - Rotary Heavy Mixer - Chemical Heavy Screen - Vibrating Heavy Crane - Bridge motion Heavy Mixer - Concrete Normal Shaker Normal Crane - Hoist motion Heavy Mixer - Dough Heavy Shovel Normal Crane - Trolley motion Heavy Mixer - Liquid Normal Skip Hoist Normal Edger Normal Mixer - Sand Normal Tension maintaining Heavy Elevator - Bucket Heavy Mixer - Screw Heavy Textile looms Heavy Elevator - Freight Heavy Mixer - Slurry Heavy Tool - Automatic Normal Elevator - Personnel Heavy Mixer - Solids Heavy Tool - Boring Normal Escalators Normal Planer - Metalworking Normal Tool - Broaching Normal Extruder - Plastic Heavy Planer - Woodworking Normal Tool - Lathe Normal Extruder - Rubber Heavy Power Walks Normal Tool - Mill Normal Fan - Axial (Damped) Light/ Normal Press - Draw Heavy Tool - Production Normal Fan - Axial (Undamped) Light/ Normal Press - Drill Normal Tool - Shaper Normal Fan - Centrifugal (Damped) Light/ Normal Press - Pellet Heavy Vehicle - Freight Heavy Fan - Centrifugal (Undamped) Light/ Normal Press - Printing Normal Vehicle - Passenger Normal Fan - High Pressure Normal Press - Punching Heavy Winch Heavy Feeder - Belt Heavy Pump - Bore Normal Wood Chipper Heavy Feeder - Oscillating drive Heavy Pump - Centrifugal Light/ Normal Woodworking jointers Normal Feeder - Screw Heavy Pump - Gas Normal Feeder - Vibrating Heavy Pump - Gear Heavy Notes: Normal duty rating 110% for 1 minute Heavy duty rating 150% for 1 minute Duty rating requirements are influenced by acceleration times 4

5 PowerFlex 4M Micro Drives Providing users with powerful motor speed control in a compact, space-saving design, the PowerFlex 4M Micro drive is the smallest and most cost effective member of the PowerFlex family of drives. Providing application flexibility, feed-through wiring and ease-of-programming, the PowerFlex 4M Micro drive is ideal for machine level speed control, for applications requiring space savings and easy-to-use AC drives. Feed-through wiring design DIN rail mountable (frames A & B) Zero Stacking for ambient temperatures up to 40 ºC, saving valuable panel space 50 ºC ambient temperatures are permitted with minimal spacing between drives Keypad potentiometer All drives are heavy duty rated providing 150% overload capacity for 60 seconds, 200% for 3 seconds V/Hz control 1x analogue input 3x fixed and 2x programmable digital inputs 1x relay output Dynamic brake chopper (5.5-11kW models only) Ordering details PowerFlex 4M Micro drive, IP 20, with EMC filter 1 ) 240 V AC 1ø input 3 ø output Dimensions (mm) Heavy duty (kw) Output current (A) Frame size H W D Watts Loss (W) 2 ) Cat. No A FA1P6N A FA2P5N A FA4P2N B FA8P0N B FA011N V AC Dimensions (mm) Heavy duty (kw) Output current (A) Frame size H W D Watts Loss (W) 2 ) Cat. No A FD1P5N A FD2P5N A FD4P2N B FD6P0N B FD8P7N C FD013N C FD018N C FD024N114 Full complement of accessories available for PowerFlex 4M Micro drives. This includes communication options, input and output line reactors, dynamic brake resistors, EMC filters, PC programming software and more. Consult NHP for details. Notes: 1 ) For 2nd environment and offers 1st environment with 1 m cable length 2) Estimated watts loss (rated load, speed & PWM). 5

6 240 V AC 1ø input 3 ø output PowerFlex 525 AC Drives Designed for mid-level machine control, the PowerFlex 525 AC Drive provides users with flexibility, space savings and ease of use. Drives are available over 5 frame sizes that covers ratings from 0.37 to 22 kw; V, V and V. Economiser algorithm to allow the drive to reduce energy consumption Embedded communications including EtherNet/IP and Modbus RTU and options for dual port EtherNet/IP, DeviceNet, ControlNet, Profibus DP, etc Integrated EMC filter through all frame sizes Embedded Safe Torque-Off meets EN954-1 V/Hz, Sensorless Vector Control and Flux-Oriented Control Ease of programming using keypad, Connected Components Workbench (CCW) 1) or Studio 5000 Logix Designer Removable control core with mains free programming using a standard USB printer cable Application specific parameter groups with possibility of creating customer user parameter sets, part of the standard menu structure Horizontal mounting capable Operation up to 70 C with de-rating Conformal coating on all PCBs as standard to reduce dust and moisture build up Ordering details PowerFlex 525 AC drive, IP 20 Dimensions (mm) Heavy duty (kw) Output current (A) Frame size H W D Watts Loss (W) 2 ) Drive Cat. No A BA2P5N A BA4P8N B BA8P0N B BA011N114 Built in EMC filter 3 ) 415 V AC For full range of accesories consult NHP Dimensions (mm) Normal Duty (kw) 5 ) Heavy duty (kw) 5 ) Output current (A) Frame size H W D Watts Loss (W) 2 ) Drive Cat. No A BD1P4N A BD2P3N A BD4P0N A BD6P0N B BD010N C BD013N C BD017N D BD024N D BD030N E BD037N E BD043N114 Communication Options and Accessories Description Cat. No. Dual Port EtherNet/IP communication adapter 25-COMM-E2P DeviceNet communication adapter 25-COMM-D Encoder feedback adapter 25-ENC-1 Enhanced, LCD, full numerical, remote hand held 22-HIM-A3 Enhanced, LCD, fixed panel mount, IP HIM-C2S Panel mount bezel kit for remote hand held 22-HIM-B1 Built in EMC filter 4 ) Notes: 1) Connected Components Workbench (CCW) is a Windows based programming and configuration software package that supports PowerFlex drives and other Rockwell Automation products. Scan the QR code for a free download. 2) Estimated watts loss (rated load, speed & PWM) 3) For Categories C1, C2 and C3 4) For Categories C2 and C3 5) Normal and heavy duty ratings are available for drives above 11 kw 6

7 PowerFlex 753 AC Drives Designed for ease of integration, application flexibility and performance, the PowerFlex 753 AC drive provides greater functionality across your manufacturing systems. With a myriad of features, the PowerFlex 753 AC drive is perfect for all your general purpose applications. 3 control modes; V/Hz, Sensorless Vector Control and Vector Control with Force Technology Embedded DeviceLogix control Predictive diagnostics with real time clock Speed, position, and torque control Conformal coating as standard Normal duty application: 110% overload capacity for 60 seconds, 150% for 3 seconds Heavy duty application: 150% overload capacity for 60 seconds, 180% for 3 seconds Integrated I/O: - 3x digital inputs - 1x relay output - 1x transistor output - 1x analogue input - 1x analogue output - 1x PTC input 3 option slots for communications, safety, feedback and additional I/O Ordering details PowerFlex 753 AC drive 415 V AC, IP 00/20, no HIM 1 ) Normal Duty kw Output Amps Heavy Duty kw Cont. 1 Min. 3 Sec. Dimensions (mm) Frame Size H W D Watts Loss (W) 2 ) Cat. No ) F11RC2P1JA0NNNNN ) F11RC3P5JA0NNNNN ) F11RC5P0JA0NNNNN ) F11RC8P7JA0NNNNN ) F11RC011JA0NNNNN ) F11RC015JA0NNNNN F11NC022JA0NNNNN F11NC030JA0NNNNN F11NC037JA0NNNNN F11NC043JA0NNNNN F11NC060JA0NNNNN F11NC072JA0NNNNN F11NC085JA0NNNNN F11NC104JA0NNNNN F1ANC140JA0NNNNN F1ANC170JA0NNNNN F1ANC205JA0NNNNN F1ANC260JA0NNNNN F1ANC302JA0NNNNN F1ANC367JA0NNNNN F1ANC456JA0NNNNN Notes: PowerFlex 753 AC drive shown fitted with optional enhanced HIM, 20-HIM-A6 1 ) Frames are IP 20, frames are IP 00 2 ) Estimated watts loss (rated load, speed & PWM) 3 ) Limited to two option slots when using the COMMF1 carrier card 7

8 Ordering details PowerFlex 753 AC drive, IP 54, no HIM 1 ) Normal Duty kw Output Amps Heavy Duty kw Cont. 1 Min. 3 Sec. Dimensions (mm) Watts Loss (W) 2 ) Frame Size H W D Cat. No F11GC3P5JA0NNNNN F11GC5P0JA0NNNNN F11GC8P7JA0NNNNN F11GC011JA0NNNNN F11GC015JA0NNNNN F11GC022JA0NNNNN F11GC030JA0NNNNN F11GC037JA0NNNNN F11GC043JA0NNNNN F11GC060JA0NNNNN F11GC072JA0NNNNN F11GC085JA0NNNNN F1AGC104JA0NNNNN F1AGC140JA0NNNNN F1AGC170JA0NNNNN F1AGC205JA0NNNNN F1AGC260JA0NNNNN F1AGC302JA0NNNNN F1AGC367JA0NNNNN F1AGC456JA0NNNNN Human Interface Modules Description Cat. No. Enhanced, LCD, Full Numeric, Drive mount 20-HIM-A6 Enhanced, LCD, Full Numeric, Fixed panel mount, IP 66 3 ) 20-HIM-C6S Panel mount Bezel Kit 4 ) 20-HIM-B1 Communications and Safety Options Description Cat. No. DeviceNet Communication Adapter DNET Control Net Communication Adapter CNETC EtherNet/IP Communication Adapter 5 ) 20-COMM-E Dual EtherNet port card ENETR Communication Carrier Card 6 ) COMM Communication Carrier Card-Frame 1 6 ) COMMF1 Safe Torque-Off S Control and I/O Operations Description Cat. No. 24 V DC I/O card with 2AI, 2AO, 6 DI, 2 RO C-2R 24 V DC Auxiliary Control Power Supply APS IP 20 Gland Plate Box Notes: EMC Plate Kits Description Cat. No. Description Cat. No. IP 20 Kit - frame NEMA1-F2 EMC Plate with core EMC1-F2 IP 20 Kit - frame NEMA1-F3 EMC Plate with core EMC1-F3 IP 20 Kit - frame NEMA1-F4 EMC Plate with core EMC1-F4 IP 20 Kit - frame NEMA1-F5 EMC Plate with core EMC1-F5 IP 20 Kit - frame NEMA1-F6 IP 20 Kit - frame NEMA1-F7 1 ) PowerFlex 753 AC drives come standard with no HIM (blank plate) 2 ) Estimated watts loss (rated load, speed & pwm) 3 ) IP 66 - for indoor use only. Includes a 1202-C30 interface cable (3 metres) for connection to drive 4 ) For use with 20-HIM-A6. Includes a 1202-C30 interface cable (3 metres) for connection to drive 5 ) Communication carrier card, COMM required for connection to PowerFlex 753 AC drive 6 ) For legacy adapter compatibility refer NHP 8

9 PowerFlex 755 High Power Low Voltage Drives Summary PF kw PF755 * * Please refer to NHP for availability Our large kw PowerFlex755 drives available in 415 and 690 V offer a premium level of flexibility, ease of installation, and convenient maintenance. The PowerFlex755 AC Drive is perfect for standard or high-end applications including positioning, torque control and permanent magnet motors. Top or bottom cable entry/exit Coated boards standard Predictive diagnostics with real time clock Embedded DeviceLogix control UNIQUE rack-able modules Integrated fuses Dedicated cooling channel Surge protection IP 20 or IP 54 Ethernet/IP as standard Ask NHP about our tailored solutions including harmonic filtering packages. New light duty rating for pumps and fans Up to 450 kw in a compact 600 mm enclosure! Have you seen our feature video about this product? Ask your local NHP representative for a video demonstration. 9

10 Ordering details PowerFlex 755 AC drive 415 V AC, IP 20, no HIM Light duty Normal duty Heavy duty kw Amps kw Amps kw Amps Frame Watts Loss (W) Cat. No G1ABC460JN0NN G1AB C540JN0NN G1ABC567JN0NN G1ABC650JN0NN G1ABC750JN0NN G1ABC770JN0NN G11BC910JN0NN G11BC1K0JN0NN G11BC1K1JN0NN G11BC1K2JN0NN G11BC1K4JN0NN G11BC1K5JN0NN G11BC1K6JN0NN G11BC2K1JN0NN Ask about IP 54 or 690 V options Human Interface Modules Description Cat. No. Fixed door mount keypad, IP 66 20HIMC6S 24 V I/O card with 2AI, 2AO, 6DI, 2RO C2R Roll out cart (required) 20750CART1F8 Standard dimensions (mm) Frame Width Height Depth Roll out cart High kw PowerFlex 755 Highlights Easy rack-out Change fan in-situ Easy access to all major components Only front access needed Ready to roll out Frame 8 with Precision engineered Modular rack-out tailored option bay enclosure with converter in place 10

11 PowerFlex DC Drives The Allen-Bradley PowerFlex DC digital drive has been designed for the most demanding stand-alone and coordinated drive system applications. It combines powerful performance with flexible control to achieve a highly functional cost effective drive and control solution. Fully featured LCD display simplifies programming PC tools include DriveTools or Studio 5000 Logix Designer to assist with programming and troubleshooting Fully compatible with AC drives communication cards and software Proven noise suppression design Pull-apart terminal blocks for easy wiring and quick disconnect DC Tacho and encoder feedback included as standard Extensive I/O offers installation flexibility Ordering details PowerFlex DC drive 415 V AC, IP 20, no HIM 1 ) Drive output rating V AC Input Normal Duty kw Amps Cat. No. Frame size P41AD4P1RA0NNN A P41AD6P0RA0NNN A P41AD010RA0NNN A P41AD014RA0NNN A P41AD019RA0NNN A P41AD027RA0NNN A P41AD035RA0NNN A P41AD045RA0NNN A P41AD052RA0NNN A P41AD073RA0NNN A P41AD086RA0NNN A P41AD100RA0NNN A P41AD129RA0NNN A P41AD167RA0NNN B P41AD207RA0NNN B P41AD250RA0NNN B P41AD330RA0NNN B P41AD412RA0NNN B P41AD495RA0NNN C P41AD667RA0NNN C P41AD830RA0NNN D P41AD996RA0NNN D P41AD1K1RA0NNN D P41AD1K3RA0NNN D P41AD1K4RA0NNN D Ask about our 240 V and 690 V models Human Interface Modules Description Cat. No. Enhanced, LCD, Full Numeric, Drive mount 20-HIM-A3 Enhanced, LCD, Full Numeric, Fixed panel mount, IP 66 2 ) 20-HIM-C3S Panel mount Bezel Kit 3 ) 20-HIM-B1 Communications and Safety Options Description Cat. No. EtherNet/IP Communication Adapter 20-COMM-E DeviceNet Communication Adapter 20-COMM-D Notes: 1) PowerFlex DC drives come standard with no HIM (blank plate) 2) IP 66 - for indoor use only. Includes a 1202-C30 interface cable (3 metres) for connection to drive 3) For use with 20 HIMA3. Includes a 1202-C30 interface cable (3 metres) for connection to drive 11

12 PowerFlex 7000 MV Drives The PowerFlex 7000 with direct-to-drive technology means you can connect straight to your HV supply without an isolation transformer. This reduces installation and capital costs, while speeding up the installation process. There is no need to install transformers for each drive, when only one or two can be used for the entire site. We can provide one of the shortest delivery lead times on MV drives which really helps when a deadline has to be met For fast maintenance each SGCT and gate drive slides out easily without any special tools and can be changed in only 5 minutes Transformerless direct-to-drive technology can accept high voltage directly Use of standard motor cable Low parts count and low maintenance No DC bus capacitors increases reliability and reduces service costs Low harmonics and regenerative solutions with Active Front End Low total cost of ownership Easy to use Liquid cooled technology 12

13 Range summary: air and liquid cooled Voltage Frame kw Range Current Range (A) Active Front End - Air Cooled 3.3 kv A 187 to to 160 B 450 to to kv A 400 to to 105 B 400 to to Pulse - Air Cooled 3.3 kv B 187 to to kv B 400 to to 430 Active Front End - Liquid Cooled 6.6 kv C 1680 to to Pulse - Liquid Cooled 6.6 kv C 3000 to to 657 Use standard motor cable Reduced dv/dt or reflected wave stress on motors No need for output filters Use economical non-screened motor cable Power Quality AFE offers low harmonics High power factor Meets IEEE519, EN and G5/4 Direct-to-drive Eliminate need for isolation transformer Reduce installation space and weight Eliminate transformer energy losses and maintenance High reliability and low maintenance Low parts count No DC bus capacitors reduces maintenance and eliminates the weak link Simple change out of power components without special tools, and all front access Liquid cooled energy savings Convenient closed loop cooling circuit Utilise waste heat for your process Maximise the drive efficiency 13

14 DriveTools SP Software DriveTools is a family of software tools that provide a simplified interface for programming, troubleshooting, and maintaining your PowerFlex AC and DC drive products. Easy to use menus, dialogues, wizards, and graphic displays help you quickly start up your PowerFlex drive product. Powerful diagnostic features simplify diagnosing drive as well as system problems. DriveTools SP offers the following features: Offline configuration Drive configuration available via RSLinx Trend chart (DriveObserver) Overview diagrams DriveExecutive This software is an online/offline drive and adaptor configuration tool that leverages Windows Explorerstyle navigation, built-in hmtl product help, and handy diagnostic and setup wizards. A state-of-the-art comparison tool lets you look at differences and make two devices/files the same. DriveObserver This software provides real-time chart display of drive performance to help you set up, tune, and troubleshoot your drive applications. Energy Saving Apps Why not try these FREE energy saving calculator tools available both as an iphone/ipad App and a web based version 14

15 Connected Components Workbench Software Connected Components Workbench (CCW) is a Windows based programming and configuration software tool for all PowerFlex drives and other Rockwell Automation Products. Easy to use menus, dialogues and wizards help you quickly start up your PowerFlex drive. CCW offers the following features: Online and offline parameter configuration Start up and data logging wizards Control bar for start/stop, forward/reverse and speed command Fault history Diagram viewer for intuitive parameter editing Immediate access to user manuals of all CCW supported products Application Cat. No. No. of Licences DriveExecutive DTE01ENE 1 DriveTools SP Suit includes DTS01ENE 1 DriveExecutive, DriveObserver Connected Components Workbench 1) NA * USB Converter 1203-USB - Notes: 1 ) Scan the QR code for a free download. Benefits of PowerFlex integration with Studio 5000 Logix Designer Studio 5000 Logix Designer includes full configuration and download support for the PowerFlex family of drives. By integrating this part of the system into a single software package, management of drives in a control system is consolidated. Integrated PowerFlex configuration and setup wizards streamline drives installation with EtherNet/IP and ControlNet networks by eliminating the task of individually configuring the required drive parameters and tags. You no longer have to complete complicated programming functions when installing drives or constantly refer back to user manuals for specific parameter and tag information. Compatible with Studio 5000 Logix Designer v21 and higher, and for select drives on ControlNet or EtherNet/IP Dynamically select drive parameters transmitted as network I/O Wizards walk you through drive parameter configuration Diagnostic, fault, alarm, and event information are integral to Studio 5000 Logix Designer Allows continual use with CCW and DriveTools SP via import/export function Access, edit and save drive information to the control system project with ease 15

16 Harmonic Tools and Solutions NHP offer a complete suite of harmonic solution products in addition to helping your engineers calculate and select the best solution for your installation. Utilising powerful harmonic calculation tools from Rockwell Automation, NHP can assist to simulate your system and provide critical information for decision making. Tools Rockwell Automation s powerful harmonics calculator allows you to: Investigate current and voltage distortion Check against IEEE limits Investigate distortion levels at various points of coupling Add a second site transformer on the same HV supply Print harmonic spectrum and graphs Simulate different harmonic scenarios Harmonic Solutions Multi-pulse drives Active front end and low harmonic drives ECOsine Passive harmonic filters ECOsine advanced Active harmonic filters *Ask NHP for more information about our drives solutions ECOsine Passive Filters If the harmonics reduction provided by our integral DC choke still isn t enough, the ECOsine passive filter can reduce current distortion to THDI = 5%. Filters are available up to 250kW. Helps achieve compliance with IEEE and AS/NZ Increased equipment service life Long term savings in operation and maintenance cost Fast and simple operation Compact and light weight design Capacitor bypass terminals included Scan the QR Code to view the Schafffner Catalogue. 16

17 ECOsine Active Filters Active filters are a great way to treat harmonics at one single source, and mitigate the harmonics produced by a number of drives in parallel. The filters eliminate harmonic currents up to the 50th harmonic, improving power quality and reducing reactive power usage costs and can be specifically tuned for problematic harmonics. Increase reliability and efficiency of plant Improves power factors Addresses phase imbalance Ultra fast response less than 300 µs Optimised for fast maintenance Eliminate nuisance tripping of circuit breakers IP 54 solutions available Offers flexibility of drive loads, and use of standard 6-pulse drives Current distortion reduction down to less than 3% THDI possible Harmonic Training workshops We are pleased to offer this educational package and workshop covering harmonics and realworld mitigation requirements and techniques. This is collaboration between our Motor Control & Drives and Power Quality department, combining years of experience in both drives and power quality. AS / Victorian Distribution Code / IEC / IEEE519 What you will gain An understanding of the harmonic phenomenon and their adverse effects A clearer picture of the relevant standards and goal posts in regard to acceptable distortion limits Overview of what types of products are used to mitigate harmonics Provision of Rockwell harmonic calculation software and practice using real world applications Prerequisites Attendees will need to bring their own lap top, which the calculation tool can be installed on A basic understanding of the fundamentals of electric power Who will benefit Consultants Engineering turnkey providers (engineer, procure, contract) Senior site electrical engineers Contact your NHP Representative for bookings and locations 17

18 Drive Services & Training Drive Start-Up and Extended Warranty Services Quickly commission your new drive Integration and start-up of your system does not need to be complex and time consuming. With ProtectionPlus Drives Start-Up Services you can leverage the experience of our technicians to quickly commission drives and reduce the time between integration and actual start-up. Reduce total cost of maintenance expenses Reduce time between integration and actual start-up Provide a cost-effective alternative to internal start-up resources Improve drive operation Reduce risk of performance problems and premature equipment failures Provide highly-trained drives specialists with extensive product knowledge and application experience to supplement internal technical resources Bonus - provide extended parts and labour warranty to two full years Parts Management Agreement A management plan that provides spare parts and services to meet your maintenance and repair requirements A Parts Management Agreement provides ready access to all Allen-Bradley spare parts you need, when you need them, while reducing your inventory maintenance and management costs. With this agreement Rockwell Automation owns, and NHP manages your spare parts inventory. Your cost is a fixed monthly or quarterly amount for managing the inventory. The total cost is usually less than your current combined cost of floor space, property taxes, spoilage, management, insurance, and spare parts purchased. Rockwell Automation-owned inventory reduces your combined costs Parts dedicated to your current or future needs Convenient availability, on-site May be shared by multiple facilities of same customer Fixed monthly/quarterly pricing for convenient budget planning Quarterly inventory audits (minimum) Flexible parts list 12-month in-service warranty on agreement stock Extended warranty option may be purchased Remanufacturing and Exchange Service Do you have a damaged drive? The same high quality standards and specifications used to manufacture Allen-Bradley products are applied to every remanufactured module to ensure performance. Revisions and enhancements Dynamic function testing Environmental testing Final quality control inspection Warranty: remanufactured and exchanged modules receive a 12-month warranty 18

19 Output Choke and Quick Reference Chart Motor Wiring Output Choke Chart for PowerFlex 753 Frame 2-4 Frame 5 Frame 6 Frame 7 Frame Output choke not required Output choke required motor cable length (m) Notes: 1 ) The chart above is using the default switching frequencies; frames 4 khz and frames 2 khz 2 ) Values for cable length are for motor 1488 V Quick Selection Chart for PowerFlex 753 Accessories Normal Duty Output Choke 2 ) Passive Harmonic Filter 2 ) 1) Removable lifting rings provided with unit. 2) Refer to NHP for specifications. Semi- Conductor Fuse Power (kw) Cat. No. Cat. No. Rating Cat. No. Brake Resistor Min. Resistance Ω Line Contactor Circuit Breaker Rating AC1 Cat. No. Cat. No R2A FN C09 140MC2EB R4B FN C09 140MC2EB R8C FN C09 140MC2EB R8B FN C10 140MC2EC R12B FN C16 140MC2EC R18B FN C23 140MC2EC R25B FN C30 140MF8EC R25B FN C37 140MF8EC R35B FN C43 140MF8EC R45B FN C43 140MF8EC R55B FN C60 140CMN R80B FN C72 140CMN R80B FN C85 140CMN R100B FN D MJ2ED R130B FN D MJ2ED R160B FN D MJ2ED R200B 1 ) FN D MJ2ED R250B 1 ) FN D MJ2ED RB320B 1 ) FN D MJ2ED RB400B 1 ) FN O D MJ2ED RB500B 1 ) FN O D MJ2ED63 19

20 Scan the QR code to download the ecatalogues App AUSTRALIA nhp.com.au SALES 1300 NHP NHP FAX 1300 NHP FAX New South Wales Sydney Day Street North Silverwater NSW 2128 Tel Newcastle 575 Maitland Road Mayfield West NSW 2304 Tel Fax Wollongong 34 Industrial Road Unanderra NSW 2526 Tel Fax Queensland Brisbane 16 Riverview Place Murarrie QLD 4172 Tel Townsville 5 Leyland Street Garbutt QLD 4814 Tel Fax Rockhampton 1 Lawson Street Parkhurst QLD 4702 Tel Fax Toowoomba Cnr Carroll Street and Struan Court QLD 4350 Tel Fax Cairns Unit 2 1 Bramp Close Portsmith QLD 4870 Tel Fax NEW ZEALAND nhp-nz.com SALES 0800 NHP NHP FAX 0800 FAX NHP Victoria Melbourne River Street Richmond VIC 3121 Tel Laverton William Angliss Drive Laverton North VIC 3026 Tel Albury / Wodonga 847 Ramsden Drive Albury NSW 2640 Tel Fax Dandenong Cyber Loop Dandenong South VIC 3175 Tel Fax Tasmania Hobart Unit 2 65 Albert Street Moonah TAS 7009 Tel Fax Launceston Unit Merino Street Kings Meadows TAS 7249 Tel Fax ACT Canberra Unit1 187 Gladstone Street Fyshwick ACT 2609 Tel Fax Western Australia Perth 38 Belmont Ave Rivervale WA 6103 Tel Northern Territory Darwin 3 Steele Street Winnellie NT 0820 Tel Fax South Australia Adelaide Croydon Road Keswick SA 5035 Tel PO Box Sylvia Park Auckland 1644 New Zealand Auckland 118a Carbine Road Mt Wellington 1060 Tel Hamilton 78 Rostrevor Street Hamilton 3204 Tel Fax Napier 126 Taradale Road Onekawa 4110 Tel Fax New Plymouth 2 Dean Place Waiwhakaiho 4312 Tel 0800 NHP NHP Fax Wellington 52 Victoria Street Lower Hutt 5010 Tel Fax Christchurch 27 Iversen Terrace Waltham 8011 Tel Fax Dunedin 30 Fox Street South Dunedin 9012 Tel 0800 NHP NHP Fax NHP Electrical Engineering Products Pty Ltd A.B.N NMCABDRIVESC Copyright NHP 2013