VISION 2014 Industrial Vision Days. 3D Sensorik für die vollautomatisierte industrielle Messtechnik: APS3D. Holger Wirth

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1 VISION 2014 Industrial Vision Days 3D Sensorik für die vollautomatisierte industrielle Messtechnik: APS3D Holger Wirth

2 ISRA VISION Short Overview The global market and technology leader in MACHINE VISION Customized systems, innovative production solutions and software intelligence for INDUSTRIAL AUTOMATION SURFACE INSPECTION 2

3 ISRA VISION Short Overview Continuous growth and stable financials 30 years of experience in Industrial Automation and Surface Inspection Established % Legal form AG, public company Sales (12/13) 89,5 mill. R&D Invest 15,6 mill. p.a. Equity 118 mill. (57%) Employees > 600 (> 100 R&D) Revenues 12/ 13 89,5 mill. 3

4 ISRA VISION: a globalized company 25 offices worldwide - Close to the customer Aachen, GER Berlin, GER Herten, GER Atlanta, USA Shanghai, CN LOCATIONS Germany Darmstadt (HQ) Aachen Berlin Bielefeld Erlangen Herten Karlsruhe Mainz USA Atlanta Detroit China Shanghai Tianjin Korea Seoul Japan Tokyo Russia Moscow Taiwan Taiyuan India Mumbai Calcutta Brazil Sao Paulo Turkey Istanbul UK Hampshire - London Finland Helsinki France Paris Italy Rovereto Spain Barcelona 4

5 Market strategy ISRA VISION focuses on high level applications & generic products Applicationspecific standard products Key Account Management Sales End Users Generic standard products Sensor products Basic hardware and software modules Components (e.g. cameras) Distribution Sales OEMs Integrators Line Builders 5

6 Plug & Automate 3D Machine Vision Product Line 3D Machine Vision Product Line for 3D Robot Guidance MONO2 1/2 D Contour Matching MONO3D Photogrammetry SHAPEMATCH3D Shape Matching SHAPESCAN3D Stereo Vision and 3D Point Cloud What s coming next? 6

7 Plug & Automate 3D Machine Vision Product Line 3D Machine Vision Product Line for 3D In-Line Gauging GGS3D High Accuracy Shape Matching stationary SGS3D High accuracy Shape Matching on robots GFS3D Double View Shape Matching for Gap & Flush on-the-fly What s coming next? 7

8 Plug & Automate 3D Machine Vision Product Line The next step in the evolution of 3D Robot Guidance and 3D In-Line Gauging APS3D 3-in-1 innovation Stereometry Triangulation Phase-Shift illumination APS3D Area Profile Scanner The first Smart In-Line 3D Point Cloud Sensor 8

9 The technology behind: Stereometry / Triangulation Two cameras observe the same object area Camera positions in respect to each other are known by calibration 3D object points can be determined by ray intersection The technology behind: Phase-Shift Fringe Projection Projection of multiple patterns on the object surface by a programmable projector Variation and shifting of the pattern ( Phase-Shift ) leads to stereo image collection Determination of a 3D position for every camera pixel leads to a extremely dense 3D point cloud Sine Pattern 9

10 Established technology Triangulation Shape Matching with 6 stripes Dedicated feature determination edges holes planes single surface points etc. New technology Stereometry / Triangulation Dense Point Clouds by Phase-Shift projection Object analysis based on Point Cloud Dedicated features (edges, holes, etc.) Complete shape of object NEW Form analysis: Compare to CAD model Form reconstruction: Generate CAD model etc. Improved measurement of free-form surfaces 10

11 Advanced data processing 3D Data Generation Point Cloud & Meshing On-board Evaluation < 0,3 sec with fast fringe projection Precise 3D dataset for reliable inspection Fast and accurate for 3D Machine Vision 11

12 Measurement of complex geometries for 3D Robot Guidance and 3D In-Line Gauging Complex form Slot / Immersion Depalletizing of: Gearing Cap Crankcase Engine cover Hole / Immersion Complex Edge 12

13 Quality Control by fast 3D CAD Comparison Compare 3D Point Cloud with given CAD model to detect form deviations and defects 3D Point Clouds CAD Model 3D Deviations 13

14 The new excellence class for 3D applications Area Profile Scanner APS3D Newest Hardware Components High resolution stereo camera setup Fringe projection with high power LED projector RGB (Red/Green/Blue) pattern projection Integrated processing power (CPU) Best Performance Pre-calibrated for highest precision High accuracy down to 3 µm Dense 3D Point cloud > 1 Mio. Points Fast Scanning time < 0.3 second Intelligence on-board Integrated point cloud generation and feature evaluation Industrial Design Small ruggedized housing Protection class IP65 Ready for integration into a production line Made for use on robots 14

15 Product family APS3D Starting with four different models Different stand-offs, measurement volumes, accuracies APS3D-40 APS3D-120 APS3D-300 APS3D-460 Stand-off 91 mm 192 mm 480 mm 1040 mm Field of view 40 x 34 mm² 120 x 100 mm² 300 x 250 mm² 460 x 380 mm² Z-Range 13 mm 80 mm 100 mm 150 mm Accuracy 3 µm 10 µm 25 µm 40 µm APS3D Area Profile Scanner Best suited for 3D Robot Guidance and 3D In-Line Gauging 15

16 Advanced Software Point cloud generation and evaluation integrated in sensor Remote setup via Ethernet / Internet Touch optimized following the new ISRA standard Several data interfaces to standard point cloud software products 16

17 Applications 3D Robot Guidance Best-Fit Assembly Roof insertion Wheel mounting 3D In-Line Gauging Robot mounted Stationary installed Quality Control Sheet metal forming Plastic injection molding Metal die casting Reverse Engineering Rapid Prototyping 17

18 Applications Dimensional measurements 18

19 Applications Character recognition 19

20 Multi Sensor Setup Larger objects can be determined by a sensor net of multiple APS3D CONact APS3D 20

21 The new star of ISRA VISIONs 3D Machine Vision Product Line Fast. Accurate. Compact. APS3D Area Profile Scanner Innovation Three technologies combined in one sensor Precise capture of 3D object High density point clouds Usage without PC Integrated CPU power Best performance Newest technologies Applicable in challenging conditions Designed for industry Suitable for several applications 3D Robot Guidance 3D In-Line Gauging 3D Quality Control Leading the way to new 3D Robot Automation Applications 21

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