ZEISS T-SCAN Automated / COMET Automated 3D Digitizing - Laserscanning / Fringe Projection Automated solutions for efficient 3D data capture

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1 ZEISS T-SCAN Automated / COMET Automated 3D Digitizing - Laserscanning / Fringe Projection Automated solutions for efficient 3D data capture

2 ZEISS 3D Digitizing Automated solutions for efficient 3D data capture The saving of time in recurring measurement tasks for the fast acquisition of 3D geometry and surface data has become one of the most decisive criteria for production-related quality assurance processes. Optimize your measuring and quality control applications with automated solutions for highly efficient 3D data capture and diverse evaluation functionalities. All-in-one optical sensor technology and automation Based on our long-term experience in optical metrology and core competence in developing customer-oriented, flexible and easily adaptable automation concepts combined with standardized sensors, ZEISS Optotechnik offers comprehensive solutions from a single source. Individual and complete solutions for optimal integration With a wide diversity of combinations and layouts, including components such as sensor technology, software, robot (incl. portal layouts) and safety engineering, ZEISS provides application-specific and customer-driven solutions. The user thus benefits by getting automation individually designed for his specific application and he profits from a fast, safe and innovative complete solution which is optimally integrated into his existing processes. Highlights Optimization of recurring measuring tasks in quality control (sampling inspection in production environment) Flexible, customer-oriented plant integrations from a single source Wide part spectrum capability with efficient offline programming Robot combinations with all available sensor types Open interfaces to sensor, robotics and inspection software 2

3 Customer-driven solutions for maximum efficiency All system configurations are freely adaptable and scalable with regard to automation level, software interfaces, connection to part feeding/conveyors etc. and customer-specific environments. With the ZEISS measurement solutions, all parts can be programmed offline, enabling a 100 % plant utilization. Wide range of applications Quality control / inspection - First article analysis - Measurements during series inspection - Production-related inspection - e.g., gap & flush measurements Tool and mold-making - Current status determination at tool release ZEISS COMET Automated: Virtual measurement due to sensor positions in offline teaching Process steps of automated 3D data capture: pointcloud, polygon mesh, false color comparison 3

4 ZEISS T-SCAN Automated 3D Laser Scanner The automated measuring configuration featuring the unique ZEISS T-SCAN laser scanner allows exceptionally efficient workflows for repeated measurement tasks in quality control (e.g. fully integrated solutions for statistical process control synchronized to production cycle). The compact laser scanner displays its strengths with an effortless data acquisition even of object areas which are difficult to access and provides precise 3d data in the shortest possible time. ZEISS T-SCAN Automated: example for measuring cell configuration Wide application range for flexible use and high productivity Featuring an outstanding dynamic range, the ZEISS T-SCAN laser scanner allows for measurement on the most diverse surfaces without the need for time-consuming object preparation and the system achieves an unrivalled data rate. In addition, the short measurement distance and the tolerant scan line / robot path guidance guarantee for utmost flexibility which minimizes the time needed for programming. Throughout the complete scanning procedure, you can observe the already measured object areas via a real time display, thereby giving you full control over the measurement as it progresses. High data quality and precision The ZEISS T-SCAN laser scanner with its excellent data quality and highly precise measurement results is the ideal scanning tool for demaning applications in quality control. Due to the scanner s specific triangulation angle, the sensor is also perfectly applicable for gap and flush measurements.. Simple false color comparison for fast quality assessment Innovative high-end technology for enhanced flexibility and efficiency High dynamic range: Measurement of varying object surfaces in one scan path without time-consuming preparation Realtime display during measurement Adaptation to almost every common robot type / manufacturer Optical sensor and automated solution from one single source, all components perfectly attuned to each other Optimized programming due to tolerant scan line / robot path guidance and small measurement distance Individual all-in-one solutions for optimal integration 4

5 ZEISS T-SCAN Automated: Impressive performance High measuring speed Short measuring distance, compact sensor Optimal accessibility for complex object geometries High measurement accuracy by optical tracking unit, independent of robot accuracy ZEISS T-SCAN Automated - technical data sensor Measurement depth +/- 50 mm Line width up to 125 mm Mean working distance 150 mm Line frequency up to 330 Hz Data rate points per second Mean point distance mm Points per line 1317 Laser type / wavelength diode / 658 nm Laser class 2M ZEISS T-SCAN Automated: gap and flush measurement 5

6 ZEISS COMET Automated Fringe Projection Sensor Maximum efficiency and performance for your automated measurement processes in quality assurance with the fringe projection sensor ZEISS COMET Automated: The combination with a robot for sensor guidance or object handling, allows for fully automated measurement. Thus, the 3D digitization of a wide range of measuring objects, for e.g. first sampling (inspection of functional accuracy), is made even faster, allowing for a substantial simplification of routine inspection tasks. ZEISS COMET Automated: Virtual planning of measuring cell for offline teaching Innovative sensor technology The ZEISS COMET Automated uses innovative maintenancefree yet also cost-effective LED lighting technology with a long service life. The high light output generated by the LED pulse mode guarantees excellent measuring reults even in difficult ambient conditions. The sensor housing with its proven single-camera technology and the sensor structure specially designed for automation provide effortless access to difficult-to-reach points on single parts through to entire vehicles. Simply automated measurements Equipped with two mounting flanges, the COMET Automated sensor by ZEISS can be integrated into all conventional robot systems and easily controlled with the VISIO 7 software irrespective of the area of use. The working distance, specially designed for automated, optical measurements, and the size of the measurement field make it quick and efficient to inspect components with the most diverse shapes and surface properties. Fast and precise 3D data acquisition with the COMET Automated is particularly fast. The sensationally short measurement time and userfriendly software allow efficient measurements. Delivering excellent data quality and highly accurate results, the ZEISS COMET Automated sensor is also ideal for demanding uses in the field of quality assurance. Intelligent positioning techniques and the photogrammetric camera optionally integrated into the sensor allow measurements on even extremely large objects. ZEISS COMET Automated: 3D sensor for automated data capture with integrated edge illumination module 6

7 Impressive Performance High measurement speed Short working distance Large measurement volume Two positions for the robot flange, on the side, e.g. for measurements in vehicle interiors Connection to several robot types/manufacturers High-End Sensor Technology High-end camera and precision lenses High point resolution Compact, robust housing Projector with extremely high light output ZEISS COMET Automated - technical data sensor Camera Digital projection unit with 8 megapixel CCD camera Resolution Point resolution 180 µm Illumination LED light source (BlueLight Technology), edge illumination for optimized feature measurement Photogrammetry Integrated, 16 megapixel CCD camera Working distance 700 mm Measurement volume 600 x 450 x 400 mm 7

8 EN_60_022_0009I Printed in Germany OPT_08_3D-Digitizing_Automation_ Subject to change in design and scope of delivery and as a result of ongoing technical development. Carl Zeiss Optotechnik GmbH Georg-Wiesböck-Ring Neubeuern Germany Phone: Fax: Website:

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