Decision Maker. Follow Me

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1 Decision Maker Follow Me

2 Follow me 1 Drilling 1. Prepare PCB with wire wool 2. Drill 32 x 1mm component holes (round and rectangle) 3. Drill 10 x 2mm strain holes (square) 4. Snip legs neatly above soldered joint PCB drilled ready to solder

3 Follow me 2 Push to Make Switch 1.Choose a PTM switch (Red top switch). Hold in 2.Melt Solder into both metal legs (enough to fill the small holes) 3. Cut a length of multi-core yellow wire to 150mm and loop the end 4. Cut the loop on the end to make 2 wires. Strip both ends 5. Slide a rubber sleeve over Each end of the wires 5. Melt some solder into each end To tin the strands of wire together 6. Melt a wire onto a leg. Repeat with the other wire 7. Slide both sleeves over The soldered joints 8. This will complete the Switch wiring process

4 Follow me 3 Diode 1. Bend both legs on the diode to Push both legs of the diode through the component holes above and below D1 3. Ensure the silver band goes to the top of the circuit board 4. Check with teacher 5. Solder in place 6. Snip off excess legs above soldered joint Legs at 90 Silver band to top Cathode Solder Symbol Anode Silver Band

5 Follow me 4 Resistor 1K 1. Bend legs on resistor to 90 degrees 2. Fit into board across 1K gap. Ensure gold band is pointing to bottom of board 3. Check with teacher 4. Solder neatly in place 5. Snip legs neatly above soldered joint Gold band to Bottom of board 1K=Brown, Black, Red, Gold Symbol

6 Follow me 5 Resistor 10K 1. Bend legs on resistor to 90 degrees 2. Fit into board across 10K gap. Ensure gold band is pointing to bottom of board. 3. Check with teacher 4. Solder neatly in place 5. Snip legs neatly above soldered joint Gold band to Bottom of board 10K=Brown, Black, Orange, Gold Symbol

7 Follow me 6 Capacitor 10uF 1. Identify long (+ve) and short (-ve) legs 2. Sleeve with single core sleeves 3. Fit into board across 10uF gap. Ensure long leg is to top and short leg is to bottom of board. 4. Check with teacher 5. Solder neatly in place 6. Snip legs neatly above soldered joint Positive to top of board 10K=Brown, Black, Orange, Gold 10uF Capacitor Long leg +ve (Red) Short Leg ve (Black) Symbol Positive Negative

8 Follow me 7 Switch SW1 1. Cut a length of Yellow Multi-core wire to the length of a piece of paper 2. Strip both ends of wire back 1cm 3. Push one end of the wire through the SW1 top strain hole 4. Push the wire back through the SW1 top component hole 5. Check with teacher 6. Solder in place 7. Repeat with other end of wire through SW1 lower holes to create a loop. 8. Twist loop together Symbol Pole Single Pole Single Throw

9 Follow me 8 PTM Switch 1. Using the push switch from follow me 2 2. Cut the overall length of the wires equal and strip the ends back 1cm 3. Push one end through the top strain hole 4. Push the end back in top solder hole Symbol Push to Make 5. Check with teacher 6. Solder in place 7. Repeat with other end of wire through lower holes to create a loop 8. Tidy up wires

10 Follow me 9 Capacitor 0.01uF (10nF) 1. Fit into board across 0.01uF gap. 2. Check with teacher 3. Solder neatly in place 4. Snip legs neatly above soldered joint Capacitor 0.01uF(10nF) Non-polarised Symbol Push to Make

11 Follow me Fit into 8 x socket holes 2. Notch to top of board 8 Pin Socket (Holds the 555 Chip) BEST SOLDERING!! NO BRIDGING 3. Bend over diagonal pins 4. Solder top corner 5. Solder all 4 in line 6. Solder 2 nd 4 in line

12 Follow me 11 Resistor R Bend legs on resistor to 90 degrees 2. Fit into board across 180 gap. Ensure gold band is pointing to bottom of board. 3. Check with teacher 4. Solder neatly in place 5. Snip legs neatly above soldered joint Gold band to Bottom of board 180=Brown, Grey, Brown, Gold Symbol

13 Follow me 12 Resistor R Bend legs on resistor to 90 degrees 2. Fit into board across 180 gap. Ensure gold band is pointing to bottom of board. 3. Check with teacher 4. Solder neatly in place 5. Snip legs neatly above soldered joint Gold band to Bottom of board 180=Brown, Grey, Brown, Gold Symbol

14 Follow me 13 LED #1 1. Push the red and black wires through the strain holes (red above and back below) 2. Push the wires back into the component holes ready to solder 3. Check with teacher 4. Solder each wire in place (careful not to bridge across) 5. Snip off any excess wire 6. Tidy up each wire loop by pulling through gently

15 Follow me 14 LED #2 1. Push the red and black wires through the big strain holes (red above and back below) 2. Push both the black and red wire back through the small solder holes (red above; black below) 3. Check with your teacher 4. Solder in place 5. Snip off any excess wire 6. Carefully pull both red and black wires to leave small loops close to the circuit board.

16 Follow me 15 Battery Clip 1. Push the black and red wires of the battery clip through the big strain holes from the solder side of the PCB Red Above Black- Below 2. Push the black and red wires of the battery clip back into the solder holes Red - +VE Black VE 3. Check with teacher 4. Solder in place 5. Snip off any excess wire

17 Follow me Timer 1. Identify where Pin 1 is on the 555 timer (small dimple) 2. Line up all 8 pins on the 555 with the holes on the 8 pin socket Dimple 3. Push carefully in until secured in place PIN 1 next to Dimple 555 I.C Socket

18 Case Assembly You are now ready to assemble the circuit into the case. Your teacher should show you how the cases are made on the vacuum former Choose the colour base you like Fit your circuit into the moulded case Face book Like/Dislike Right or Wrong Heads or Tails

19 Assessment of Making Name Follow Me Stage Description of Task Soldered across? Features of component Your Comment on soldering/ quality / what you understand Target Week to complete Actual Week Completed? 1 Drill 1mm(x32) and 2mm(x10) 1 2 PUSH TO MAKE SWITCH PTM 1 3 Diode D1 Silver band is Cathode 2 4 Resistor 1K R1K Brown, Black, Red, Gold 2 5 Resistor 10K R10K Brown, Black, Orange, Gold 2 6 Capacitor 10uF C10uF Long (+VE) and short leg (-VE) 3 7 Switch SW1 SW1 Yellow multi core wire (30cm) 3 8 PTM Switch PTM Yellow multi core wire (15cm) 3 9 Capacitor 0.01uF (10nF) C0.01uF Orange circular shape. Legs equal length. 104 written on 10 8 Pin Socket 555 Notch with number 8 to top 4 11 Resistor R180 R180 Brown, Grey, Brown, Gold 4 12 Resistor R180 R180 Brown, Grey, Brown, Gold 4 13 LED #1 LED1 Long leg = red, short leg = black 5 14 LED #2 LED2 Long leg = red, short leg = black 5 15 BATTERY CLIP PWR Stitched through strain holes 5 16 INSERT 555 CHIP Pin 1 has a dimple (top left) 6 17 TESTING Battery press switch to flash 6 18 Assemble in case PVC Mould and acrylic case 7 3

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