TOYOTA TUNDRA XM SATELLITE RADIO Preparation

Transcription

1 Preparation Part Number: Mounting Kit: PT Tuner Assy: W030 Tuner Assy Kit Contents ( W030) 1 1 Tuner Assy, Stereo Component Mounting Kit Contents (PT ) 1 1 Ground Cable 2 1 Wire, To Radio Installation 3 2 Tuner Bracket 4 2 Base Bracket 5 1 Template (sheet) 6 1 Butyl Cushion 7 1 Antenna 8 3 Hardware Bags 9 1 XM Satellite Radio Brochure Hardware Bag Contents 1 (PT ) 1 4 Screw (M5 x L8) 2 4 Nut (M6) Hardware Bag Contents 2 (PT ) 1 8 Lock Tie 2 4 Cushion Tape A (135 x 80) Hardware Bag Contents 3 (PT ) 1 1 Ground Plate 2 1 Sheet Tape 3 1 Cushion Tape B (30 x 30) Additional Items Required For Installation Conflicts NOTE: Part number of this accessory may not be the same as the part number shown. Recommended Tools Personal & Vehicle Protection Safety Goggles Seat Protectors Floor Protectors Protective Tape Protective Blanket Special Tools None Notes Masking Tape Notes Installation Tools Notes Ratchet Extensions Sockets 10mm, 10mm deepwell, 14mm Torque Wrench 4 N m (3 lbf ft), 36 N m (27 lbf ft) Screwdriver #2 Phillips Nylon Removal Tool e.g. Panel Pry Tool #1 Toyota SST # Felt Tip Marker Utility knife Side Cutters Special Chemicals Notes Cleaner 3M Prep Sol-70 General Applicability Recommended Sequence of Application Item # Accessory 1 TVIP 2 RES 3 Satellite Radio *Mandatory Vehicle Service Parts (may be required for reassembly) 1 Legend STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury. CAUTION: A process that must be carefully observed in order to reduce the risk of damage to the accessory/vehicle and to ensure a quality installation. TOOLS & EQUIPMENT: Used in figures, calls out the specific tools and equipment recommended for this process. Page 1 of 13 pages

2 Preparation Parts Description of Tuner Assy ( W030) Item # Parts Name Parts No. Qty 1 Tuner W030 1 Parts Description of Mounting Kit (PT ) Item # Parts Name Qty 1 Ground Cable 1 2 Wire, To Radio Installation 1 3 Lock Tie A (AVC-LAN) 8 4 Tuner Bracket 2 5 Base Bracket 2 6 Nut (M6) 4 7 Screw (M5 x L8) 4 8 Template (to locate bracket) (sheet) 1 9 Butyl Cushion Assy 1 10 Cushion Tape A (80 x 135) 4 A Antenna 1 11 B Ground Plate 1 C Cushion Tape B (30 x 30) 1 D Sheet Tape 1 Page 2 of 13 pages

3 Care must be taken when installing this accessory to ensure that damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the Accessory Installation Practices document. The Accessory Installation Practices document covers such items as: Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). Safety (eye protection, rechecking torque procedure, etc.). Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of the Accessory Installation Practices document. 10 mm socket Negative battery cable 1. Remove the negative ( ) battery cable (Fig. 1-1) (a) Place Driver s seat in middle position. (b) Protect fender before starting. Fig. 1-1 Scuff plate (c) Place removed vehicle components on protective blanket. (d) Remove the negative ( ) battery cable. CAUTION: Be careful not to touch the positive terminal. 2. Vehicle Disassembly (a) Remove driver side front scuff plate. (Fig. 2-1) Clips (x10) Fig. 2-1 Clips (x2) Fig. 2-2 Cowl trim panel Plastic nut (1) Using nylon pry tool, disengage ten (10) clips and remove the driver side front scuff plate. (b) Remove driver side cowl trim panel. (Fig. 2-2) (1) Remove plastic nut. (2) Use nylon pry tool to disengage the two (2) clips; then remove the cowl trim panel. Page 3 of 13 pages

4 10 mm socket (c) Remove driver side lower dash panel. (Fig. 2-3) (1) Remove two (2) bolts from the lower dash panel as shown. Fig. 2-3 Clips (x4) Accessory power Bolts (x2) (2) Using nylon pry tool, disengage four (4) clips and remove driver side lower dash panel. (3) Disconnect electrical connectors and hood release latch from lower dash panel. (d) Remove cigarette lighter/accessory power panel. (Fig 2-4) Fig. 2-4 Clips (x4) Clip (1) Using a nylon pry tool, disengage four (4) clips and remove the cigarette lighter/accessory power panel. (e) Disconnect electrical connectors from cigarette lighter/accessory power panel. FOR VEHICLES EQUIPPED WITH 3 PASSENGER FRONT SEAT Fig. 2-5 Clip Phillips screwdriver Cup holder (f) If not equipped with 3 passenger front seat proceed to step 2(j). (g) Remove cup holder from center cluster. (Fig. 2-5) (1) Using nylon pry tool, press in two (2) plastic clips. (2) Remove cup holder. (h) Remove center cluster lower dash trim cover. Fig. 2-6 Plastic screw Center cluster lower dash trim cover (1) Remove two (2) plastic screws from center cluster lower dash trim cover. (Fig. 2-6) Page 4 of 13 pages

5 Phillips screwdriver, Plastic screw (2) Using nylon pry tool, disengage two (2) clips and remove center cluster lower dash trim cover. (Fig. 2-7) Fig. 2-7 Clips x 2 Fig. 2-8 Clips x 2 Screws x 2 Hex Bolt Screws x 2 Clips x 2 10mm socket, Phillips screwdriver, Nylon Pry Tool (i) Remove center cluster cup holder tray and trim panel. (Fig 2-8) (1) Remove four (4) screws and one (1) hex bolt as shown. (2) Disengage four (4) clips and remove cup holder tray and trim panel. Pull rt. side of inst. panel to clear HVAC panel Fig. 2-9 Clips (x4) Fig Clips (x5), right side of panel (j) Remove the HVAC control panel. (1) Disengage five (5) clips and pull right side of upper instrument panel toward you to provide adequate clearance to remove the HVAC control panel. (Fig 2-9) (2) Using nylon pry tool, disengage four (4) clips and remove the HVAC control panel. (Fig. 2-10) (3) Remove electrical connectors from HVAC control panel. NOTE: When removing electrical connectors, always pull on the connector, not the wire. Page 5 of 13 pages

6 (k) Remove the head unit. (Fig. 2-11) (1) Remove four (4) bolts from the head unit as shown. Clips (x3) Fig Bolts (x4) 10 mm socket (2) Using nylon pry tool, disengage three (3) clips and remove the head unit. (3) Remove electrical connectors on back of head unit. A-pillar trim cover (l) Remove A-pillar trim cover as follows: (1) Using nylon pry tool, remove two (2) bolt covers as shown. (Fig. 2-12) Fig Covers (x2) Clips (x3) 10 mm socket (2) Remove two (2) bolts and disengage three (3) clips; then remove A-pillar trim cover. (Fig. 2-13) Bolts (x2) 3. Antenna and Tuner Cable Installation Fig NOTE: Carefully clean the mounting surface for the ground plate, antenna, and the cushion tapes (using 3M Prep Sol-70 or soap and water and High Performance Wipes). (a) Install the antenna as follows: (1) Remove the release paper from the back of the ground plate. Antenna ground plate Antenna ground plate Driver Driver side side front front speaker speaker grill grill Fig. 3-1 (2) Install the antenna ground plate so it aligns with the driver s side front speaker grill. (Fig. 3-1) Page 6 of 13 pages

7 (3) Remove the release paper from the antenna. (Fig. 3-2) Fig. 3-2 (4) Install the antenna on the center of the ground plate as shown. (Fig. 3-3) Antenna Fig. 3-3 Antenna cable (b) Route the antenna cable toward the A-pillar, then downward along the trim panel and toward the door sill as shown. (Fig. 3-4) Fig. 3-4 Push cable behind instrument panel Sheet tape Cushion tape B (c) Apply cushion tape over sheet metal edge as shown. (Fig. 3-5) (d) Secure the antenna cable with sheet tape as shown. (Fig. 3-5) Fig. 3-5 Page 7 of 13 pages

8 Tuner cable (e) Install the tuner cable into the center opening; then route the cable behind the instrument panel and below the steering wheel, then downward along the cowl trim panel and toward the door sill as shown. (Fig 3-6) Fig. 3-6 Tuner cable Tuner routing cable routing Tuner cable Lock tie (f) Install a lock tie to the existing vehicle harness allowing enough slack to ensure connection to the radio as shown. (Fig 3-7) 50mm Fig. 3-7 Fig. 3-8 Cut to 85mm x 80mm 80mm (g) Cut cushion tape as shown. (Fig 3-8) (1) Use 85mm x 80 mm piece of cushion tape in step 3(h). (2) The remaining piece should be 50mm x 80mm, this piece will be used in step 5(n). Tuner cable (h) Install four (4) cushion tapes vertically as shown. The 80mm x 85mm cushion tape is used on the middle of the underdash bracket. (Fig. 3-9) Fig mm x 80mm cushion tape Cushion tapes (x4) Page 8 of 13 pages

9 (i) Install the ground cable. (Fig. 3-10) (1) Loosen the existing ground screw. Ground screw Ground cable (2) Route the ground cable into the kick panel area; then secure the ground cable terminal with the ground screw. Fig mm socket Antenna cable Tuner cable (j) Install one (1) lock tie to secure antenna cable, ground cable, and tuner cable to the existing vehicle harness. (Fig. 3-11) Fig Ground cable Lock tie (1) (k) Route the tuner cable, the antenna cable, and the ground cable along the door sill through the existing harness clamps. (Fig. 3-12) Fig mm socket Bolt cover (x2) Bolt (x2) 4. DRIVER SEAT REMOVAL (a) Remove driver seat bolts. (1) Remove two (2) bolt covers and two (2) bolts from the rear mount brackets. (Fig 4-1) Fig. 4-1 Page 9 of 13 pages

10 Bolt (x2) 14 mm socket Driver seat (2) Remove two (2) bolts from the front mount brackets; then tilt the seat back to access the floor area. (Fig 4-2) NOTE: Do not remove seat from vehicle. Tilt seat backwards. Do not remove electrical connectors. Fig. 4-2 Reference point 1 Cut marks (x4) Fig. 5-1 Tuner template Base bracket (x2) Fig. 5-2 Reference point 2 Carpet punch Marker Butyl cushion (x4) 5. Install Tuner (a) Position the tuner template on the carpet and transfer the cut marks onto the carpet using a felt tip marker. Use reference point 1 for B-Cab and use reference 2 for C-Cab and D-Cab. (Fig. 5-1) (b) Remove the template; then use a utility knife to create the four (4) holes identified by the template. CAUTION: Ensure that the wire harness is not located under the cutting area prior to cutting carpet. (c) Clean the base brackets and base bracket mounting area with 3M solvent. (d) Install four (4) butyl cushions onto base brackets as shown. (Fig. 5-2) NOTE: Dry fit brackets before adhearing butyl tape to vehicle. (e) Insert base bracket studs underneath the carpet and through the cut holes; remove the release paper from the butyl cushions; then press the carpet downward to install the base brackets. (Fig. 5-3) Fig. 5-3 Butyl cushions Page 10 of 13 pages

11 (f) Install three (3) lock ties to secure the tuner cable, the antenna cable, and ground cable to the existing vehicle harness. (Fig. 5-4) Fig 5-4 Lock ties (x3) (g) Complete antenna and tuner cable routing. (1) Route the tuner, the antenna, and the ground cables through the existing carpet opening. Lock ties (x2) Fig. 5-5 Screwdriver Fig. 5-6 Lock Tie L-bracket (x2) Under carpet Ground cable Phillips screw (x4) NOTE: Provide enough slack to connect to the tuner. (2) Bundle the excess cables and install two (2) lock ties to the existing vehicle harness as shown. (Fig. 5-5) (h) Install two (2) L-brackets onto the tuner using the supplied Philips screws (M5 x L8). (Fig. 5-6) (i) Install the ground cable terminal onto the L-bracket screw. (Fig. 5-6) (j) Install the tuner assembly onto the base bracket studs with the supplied nuts. (Fig. 5-7) (k) Plug the tuner cable and the antenna cable into the tuner. (l) Install one (1) lock tie to secure tuner, antenna, and ground cables to the seat harness. (Fig. 5-7) (m) Reinstall the audio unit. Connect the AVC-LAN harness to the radio. Fig. 5-7 Nuts (x4) 10 mm socket (n) For vehicle without RSE, use 80mm x 50mm cushion tape to secure loose AVC- LAN connector to existing vehicle harness. (o) For vehicle with AVN, insure the GPS antenna is reconnected. Page 11 of 13 pages

12 Negative battery cable 6. Test SDARS Functionality (a) Temporarily reconnect the negative battery cable. (Fig 6-1) Fig. 6-1 Torque wrench 10 mm socket CAUTION: Be careful not to touch the positive terminal. (b) Install short pin fuse. (c) Test for SDARS functionality. (d) After testing for SDARS functionality, disconnect the negative battery cable, then proceed to Vehicle Reassembly. 7. Vehicle Reassembly (a) Reinstall all removed vehicle components. (b) Reconnect any disconnected connectors. (c) Verify that panels fit together properly with no uneven gaps between them. (d) Reinstall front seat: Specified tightening torque: 37 N m (27 lbf-ft) (e) Reinstall entry/exit assist handle: Specified tightening torque: 8.1 N m (5.9 lbf-ft) (f) Reinstall negative battery cable. (Fig 5-1) Specified tightening torque: 4.1 N m (36 lbf-in) CAUTION: Be careful not to touch the positive terminal. (g) Place the XM brochure in the glove box. (h) Clean up and remove any trash. (1) Clean Windshield (i) Proceed to Functional Verification. (j) Remove short pin fuse. Page 12 of 13 pages

13 Checklist - these points MUST be checked to ensure a quality installation. Check: Look For: Accessory Function Checks Satellite Radio Tuner. Receiver/player Assembly. *Verify the proper operation of the Satellite Radio Tuner. *Verify the proper operation of the Receiver/player Assembly *For vehicle with AVN, Perform On Screen System Check Mode. *(Refer to the receiver assembly and radio owner's manuals.) Vehicle Function Checks Hazard switch. Passenger's seat belt reminder light. Passenger airbag ON/OFF light Removed seat. Proper operation of the removed seat lock mechanism. HVAC (heating ventilation and air conditioning system. Cigarette lighter and accessory power panel Hood latch release mechanism Cargo light switch Power rear window control switch RSCA switch 115VAC auxiliary switch Traction control switch Verify proper operation of the hazard switch. Verify proper operation of the passenger's seat belt reminder light. Verify proper operation of passenger airbag light. Verify the removed seat is securely fastened. Verify the proper operation of the removed seat lock mechanism. Verify proper operation of the air conditioning system. Verify proper operation of cigarette lighter and 12V accessory power panel. Verify proper operation of hood latch release mechanism. Verify proper operation of cargo light switch if equipped. Verify rear window power control if equipped. Verify proper operation of RSCA switch if equipped. Verify proper operation of 115VAC auxiliary switch if equipped. Verify proper operation of traction control switch if equipped. Page 13 of 13 pages