High Performance & High Productivity Tapping Center

Transcription

1 High Performance & High Productivity Tapping Center

2 High Speed and High Productivity The high-speed main spindle maintains stable precision even during long-time high-speed cutting operations, and its high-speed tapping performance enhances productivity. Spindle Head The high speed r/min 30 taper spindle is a true catridge type unit supported by four precision class P4 high speed bearings which are permanently greased and lubricated r/min r/min Big plus r/min Spindle power-torque diagram 35 (25.8) 23.5 (17.3) 5.5 kw (7.4 Hp) 15min, S3 25% 15min, S3 25% 3.7 kw (5.0 Hp) Cont r/min 47.7 (35.2) 35 (25.8) 7.5 kw (10.1 Hp) 30min, S3 60% 5.5 kw (7.4 Hp) Cont r/min 30min, S3 60% 3.7 (5.0) Cont N m (3.2 ft-lbs) 2.94 N m (2.2 ft-lbs) 2.2 (3.0) Cont. 2.9 N m (2.1 ft-lbs) 1.8 N m (1.3 ft-lbs) (13.1) 10min, S3 25% 3.7 kw (5.0 Hp) 10min, S3 25% / r/min 11.8 (8.7) 7.0 (5.2) 5min 3.7 kw (5.0 Hp) 5min 10min, S3 25% 2.2 kw (3.0 Hp) 10min, S3 25% / r/min 4.8 (3.5) 1.5 kw (2.0 Hp) Cont. Cont N m (1.7 ft-lbs) 0.45 N m (0.3 ft-lbs) (2.6) 1.1 kw (1.5 Hp) Cont. 1.5 (2.0) 0.9 (1.2) Cont. 0.6 N m (0.4 ft-lbs) 0.36 N m (0.3 ft-lbs) Compact Structure DT400 core machine The one piece bed is rigid and heavily ribbed Meehanite. These castings remain stable even under the heaviest cutting conditions. The table is fully supported by the saddle in all positions and there is no table overhang. All axes have highly rigid and precise linear motion guideways. FEM analysis used to design a stable body (FEM : Finite Elements Method) 02

3 Rapid Traverse Linear motion guide ways and high speed servo motors apply high rapid axis movement. This reduces non-cutting time and machining time for greater productivity. Travel Axis The DT series has the largest axis strokes in its class, which maximises the workpiece machining capacity. 60 m/min ( ipm) 48 m/min ( ipm) mm (inch) X-axis 520 (20.5) 520 (20.5) Y-axis 400 (15.8) 360 (14.2) Z-axis 350 (13.8) 350 (13.8) Tool magazine - Advanced standard ATC The DT series has the largest axis strokes in its class, which maximises the workpiece machining capacity. Tool storage capacity 14 ea Tool change time (C-T-C) 2.2 s 2.3 s Dual indexing pallet (APC) The automatic 180 degree indexing pallet table is an integral part of the. The table mechanism is mounted directly to the bed of the machine on a horizontal plane to enhance the table rigidity. Because the table is stationary during machining, the non-cutting side of the indexing table can be set-up while the workpiece is being machined on the machine side. Pallet change time 4 s Pallet loading capacity kg ( lb) Pallet size x 375 mm ( x 14.8 inch) High productivity Basic concept structure and operation ensure its capability to get the best results of productivity regardless of any conditions and complexities Comparison of cutting time () Previo us A-Model Reduced by 14 % Comparison of cutting time () Previo Previous Model Reduced by 6 % Material : Aluminum (AI6061-T6) Cutting : M3 tap, 117 hole - Pocket (End - mill) Spindle speed : 5000 r/min (Rigid Tap) The results indicated in this catalog may not be obtained due to differences in cutting conditions. 03

4 Convenience Items Machine Hydraulic P/T line () Tool pot chip cleaning system Bed shower coolant Equipped with standard hydraulic line, this can be applied to any system customers need. With double chip cleaning system (Air & Coolant), customers can choose to suit their application. (Dry or Wet) Large-size pumps make smooth chip treatment possible. Tool load monitor AICC Embedded ethernet In case abnormal load on servo occurs due to tool wear or broken during cutting operation, the correspondent tool is skipped or FEED HOLD is deliberately alarmed protecting servo axes and tools. AI Contour Control is provided for highspeed, high-precision machining. This function enables suppression of acceleration / deceleration delays and servo delays that occur during high feedrates. Errors in the machined profile are therefore greatly reduced. This device downloads data to NC or PC through normal computers and networks. CNC - Embedded Ethernet speed 10Mbps - Fast Ethernet speed 100Mbps - AICC 40 look ahead Block - AICC II 200 look ahead Block - AIAPC 20 look ahead Block System Application Pressure plate 04 Master cylinder Oil pump cover Field : Automobile Field : Automobile Field : Automobile Material : GC250 Material : AL Material : AL Cutting time : 32 sec/ea Cutting time : 60 sec/ea Cutting time : 169 sec/ea

5 Interface for Additional Axis Fixture check list (for hydraulic / pneumatic fixtures) Pressure source Hydraulic Pneumatic P/T P/T Number of ports 1pair (2-PT 1/4" port) 2pair (4-PT 3/8" port) 3pair (6-PT 1/4" port) A/B A/B Hydraulic power unit Supply scope : User Doosan (Please check the below detail specification, if you want Doosan to supply.) Use Doosan standard unit 24 L/min (6.3 gal/min) / 45 kgf /cm2 Special requirement L/min (gal/min) at kgf /cm2 Contact Doosan for more information - Connection example of additional 4 axis interface - Connection example of fixture interface - Connection example of additional 4 axis interface - Connection example of fixture interface Option or System Itegration : ø170 mm (6.7 inch) Option or System Itegration : ø200 mm (7.9 inch) Through the spindle coolant Auto Door Semi - dry unit Top Cover Shower Coolant Coolant Gun Oil Skimmer High column (150mm) Automatic tool measurement Chip Conveyor Additional axis interface 05

6 1 External Dimensions Unit: mm (inch) Top view 1720 (67.6) (10.2) (47.2) (10.2) 615 (24.2) Front view 1720 (67.7) 670 (26.4) 635 (25.0) 415 (16.3) 35 (1.4) 600 (23.6) (Door Open) 378 (14.9) Side view 2480 (97.6) 2005 (78.9) 475 (18.7) 1555 (61.2) 450 (17.7) Top view (10.8) (23.0) (23.0) (10.8) 1700 (66.9) (47.2) 250 (9.8) 680 (26.8) (9.8) 50 (2.0) 755 (29.7) 1200 (47.2) 553 (21.8) 290 (11.4) 682 (26.9) Front view 260 ST ST (10.2) (25.6) (10.2) (10.8) (46.1) (10.8) 390 (15.4) 412 (16.2) 1260 (49.6) 2142 (84.3) 802 (31.6) 80 (3.2) 2520 (99.2) 500 (19.7) ST 888 (35.0) Side view (5.9) (13.8) 200 ST ST (7.9) (15.8) (7.9) (47.2) 300 (6.7) (65.8) (11.8) 690 (27.2) (4.7) 1790 (70.5) 260 (10.2) 2141 (84.3) ) (0.1) (0.8) 13.6 (0.5) Ø (1.3) 17 (0.7) 0.1 Ø 38 (1.5) Ø 46H8 (1.8) Tool shank Ø 12.5H7 (0.5) M12 P1.75 Taper 7/24 Ø 16.1H12 (0.6) (11.9) (25.5) (25.5) (11.9) (1.9) (0.1) (0.8) 24 (0.9) 13.6 (0.5) 7 (0.3) Ø (1.3) (0.6) (0.6) 17 (0.7) 0.1 Ø 38 (1.5) Ø 46H8 (1.8) 13(0.5) 794 (31.3) 846 (33.3) 50 (2.0) 2250 (88.6) 450 (17.7) 600 (23.6) 470 (18.5) 30 (1.2) Ø 16.1H12 (0.6) Ø 11 (0.4) (74.9) 511 (20.1) 876 (34.5) 515 (20.3) 102 (4.0) 648 (25.5) 648 (25.5) 102 (4.0) (7.9) (59.1) (7.9) (0.6) (0.6) (0.9) (0.8) 5 4 (0.2) (0.16) (0.1) (0.1) (0.12) Ø 7 (0.3) Ø 12H7 (0.5) 260st 260st (10.2) (10.2) MAS405-P30T-1(45 ) 13(0.5) Ø 16.5 (0.7) M12 P (17.5)375 (14.8) 820 (32.3) 1272 (50.1) 80 (3.1) Ø 11 (0.4) (27.4) 2172 (85.5) 2867 (112.9) (0.9) (0.8) 5 4 (0.2) (0.16) (0.1) (0.1) (0.12) Ø 7 (0.3) 937 (36.9) 470 (18.5) (5.9)(12.6) Ø 12H7 (0.5) MAS405-P30T-1(45 ) 2762 (108.7) 2250 (88.6) 512 (20.2) (62.4) (11.6) (9.8) (24.9) Ø 16.5 (0.7) M12 P st 180st (7.1) (7.1) (31.3) 846 (33.3) (7.9) (11.8) 2060 (81.1) 2360 (92.9) (8.7) Table dimensions 650 (25.6) 650 (25.6) (3.9) (3.9) (3.9) (3.9) (10.0) (88.2) 790 (31.1) (19.7) (7.9) 200 (7.9) 200 (7.9) 400 (15.8) 375 (14.8) 180 (7.1) 590 (23.2) 180 (7.1) 30 (1.2) H7 180 (7.1) 1078 (42.4) (3.2) (3.9) (3.9) (7.7) (7.7) (3.9) (3.9) (3.2) 950 (37.4) 1.5 (0.06) 22 (0.87) 9 (0.35) 22 (0.87) 9 (0.35) 1.5 (0.06) 14H8 14H8 14 (0.55) 24 (0.94) 14 (0.55) 24 (0.94) 06

7 Machine Specifications Type : S (Speed), P (Power), (standard) Travels Feedrate Table Spindle Automatic tool changer Automatic Pallet Changer Motor Description Unit DT400 DT360D S P P / 40 S P P / 40 X-axis mm (inch) 520 (20.5) 520 (20.5) Y-axis mm (inch) 400 (15.8) 360 (14.2) Z-axis mm (inch) 350 (13.8) 350 (13.8) Distance from spindle nose to table top mm (inch) 150 ~ 500 (5.9 ~ 19.7) Distance from spindle center to column mm (inch) 444 (17.5) Rapid traverse rate (X / Y / Z) m/min (ipm) 60 / 60 / 56 ( / / ) 48 (1889.8) Cutting feedrate mm/min (ipm) (1102.4) (944.9) Table size mm (inch) 650 x 400 (25.6 x 15.8) x 375 ( x 14.8) Table loading capacity* kg (lb) 150 / 200* (330.7 / 441*) ( ) Table surface 3-14H8 100 r/min [15000, 24000] [15000, 24000] Spindle taper #30 #40 #30 #40 Max. Spindle torque N m (ft-lbs) 35 (25) {17.7,11.8} {(13.1,8.7)} 47.7 (35.4) 35 (25) {17.7,11.8} {(13.1,8.7)} 47.7 (35.4) Type of tool shank MAS BT30 BT40 BT30 BT40 Tool storage capacity ea 14 [CAM 20] 14 Max. tool diameter mm (inch) Ø80 (3.2) Max. tool length mm (inch) 200 (7.9) Max. tool weight kg (lb) 2.8 (6.2) Number of pallet - 2 Type Rotary type Pallet change time s - 4 Spindle motor (cont./15min) kw (Hp) 3.7/5.5 (5.0/7.4) {1.5/3.7 (2.0/5.0)} {1.1/2.2 (1.5/3.0)} 5.5 / 7.5 (7.4/10.1) Feed motor (X / Y / Z) kw (Hp) /5.5 (5.0/7.4) {1.5/3.7 (2.0/5.0)} {1.1/2.2 (1.5/3.0)} 5.5 / 7.5 (7.4/10.1) Power source Electric power supply (Rated Capacity) kva 19.0 [16.2, 15.7] [16.2, 15.7] 21.3 Machine Dimensions Standard feature Height (W/O TOP COVER / W TOP COVER) mm (inch) 2520 (99.2) 2570 / 2870 (101.2 / 112.9) Width X Length mm (inch) 1720 x 2480 (67.7 x 97.6) 1700 x 3850 (66.9 x 151.6) Weight kg (lb) 3000 (6613.8) 5000 ( ) * : Note) Before confirming customer order, Please contact with Doosan R&D department. Note : { } are optional. Optional feature Assembly & operation tools Full enclosure splash guard 4th axis preparation Hydraulic fixture interface Base coolant Installation parts Automatic front door Oil skimmer Coolant tank & chip pan Signal tower (red, yellow, green) Automatic power off Pneumatic fixture interface Door interlock Work light Automatic tool measurement Rotary table Flood coolant Portable MPG CAM type ATC (20 tool) Semi-dry unit Splash guard Chip conveyor & chip bucket Shower coolant Through spindle coolant The specifications and information above-mentioned may be changed without prior notice. For more details, please contact Doosan 07

8 NC Unit Specifications DOOSAN Fanuc i series AXES CONTROL - Absolute pulse coder - Controlled axes 3 (X, Y, Z) - Simultaneously controllable axes Positioning (G00) / Linear interpolation (G01) : 3 axes Circular interpolation (G02, G03) : 2 axes - Backlash compensation - Emergency stop / overtravel - Follow up - Least command increment 0.001mm / " - Least input increment 0.001mm / " - Machine lock all axes / Z axis - Mirror image Reverse axis movement (setting screen and M - function) - Position switch - Stored pitch error compensation Pitch error offset compensation for each axis - Stored stroke check 1 Overtravel controlled by software INTERPOLATION & FEED FUNCTION - 2nd reference point return G30 - Circular interpolation G02, G03 - Cylinderical interpolation G Dwell G04 - Exact stop check G09, G61(mode) - Feed per minute mm / min - Feedrate override (10% increments) % - Helical interpolation - Jog override (10% increments) % - Linear interpolation G01 - Manual handle feed (1 unit) - Manual handle feedrate 0.1/0.01/0.001mm - Override cancel M48 / M49 - Positioning G00 - Rapid traverse override F0 (fine feed), 25 / 50 / 100 % - Reference point return G27, G28, G29 - Skip function G31 SPINDLE & M-CODE FUNCTION - M- code function M 3 digits - Spindle orientation - Spindle serial output - Spindle speed command S5 digits - Spindle speed override (10% increments) % TOOL FUNCTION - Cutter compensation C G40, G41, G42 - Number of tool offsets 400 ea - Tool length compensation G43, G44, G49 - Tool life management - Tool number command T2 digits - Tool offset memory C Geometry / Wear and Length / Radius offset memory - Tool position offset G45 - G48 PROGRAMMING & EDITING FUNCTION - Absolute / Incremental programming G90 / G91 - Automatic Coordinate system setting - Background editing - Canned cycle G73, G74, G76, G80 - G89, G99 - Circular interpolation by radius programming - Custom macro B - Decimal point input - Extended part program editing - I / O interface RS - 232C - Inch / metric conversion G20 / G21 - Label skip - Local / Machine coordinate system G52 / G53 - Maximum commandable value ± mm (± inch) - No. of Registered programs 400 ea - Optional block skip - Optional stop M01 - Part program storage 1280 m - Playback - Program number O4-digits - Program protect - Program stop / end M00 / M02,M30 - Rigid tapping G84, G74 - Sub program Up to 4 nesting - Tape code ISO / EIA Automatic discrimination - Thread cutting - Work coordinate system G54 - G59 OTHERS FUNCTIONS (Operation, Setting & Display, etc) - 3rd / 4th reference return - Additional work coordinate system G54.1 P1-48 (48 pairs) - AI APC (Advanced Preview Control) 20 block preview - Alarm display - Alarm history display - Automatic corner override G62 - Clock function - Coordinate rotation G68, G69 - Cycle start / Feed hold - Display of PMC alarm message Message display when PMC alarm occurred - Dry run - Embedded Ethernet - Graphic display Tool path drawing - Help function - High speed skip function - Loadmeter display - Manual handle interruption - MDI / DISPLAY unit 8.4" Color LCD, keyboard for data input (small), soft-keys - Memory card interface - Operation functions Tape / Memory / MDI / Manual - Operation history display - Optional angle chamfering / corner R - Polar coordinate command G15 / G16 - Program restart - Programmable data input Tool offset and work offset are entered by G10, G11 - Programmable mirror image G50.1 / G Run hour and part number display - Scaling G50, G51 - Search function Sequence NO. / Program NO. - Self - diagnostic function - Servo setting screen - Single block - Single direction positioning G60 - Stored stroke check 2 OPTIONAL SPECIFICATIONS - Additional controlled axes 5 axes in total - AICC (AI Contour Control) with Hardware 40 block preview - Dynamic graphic display (w / 10.4" Color LCD) Machining profile drawing - Fast Data server - Fast Ethernet - EZ Guide i (Doosan infracore Conversational Programming Solution) with 10.4" Color TFT Head Office : Doosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea Tel : / 8671 / 8680 Fax : Doosan Infracore America Corp. : 19A Chapin Rd. Pine Brook, NJ 07058, U.S.A. Tel : Fax : Doosan Infracore Germany GmbH : Emdener Strasse 24 D Dormagen Germany Tel : Fax : Doosan Infracore Yantai Co., LTD : 13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : (808, 805) Fax : EN 1311SU - The specifications and information above-mentioned may be changed without prior notice. - For more details, please contact Doosan.