MIXER SERIES 20 MODEL NO

Transcription

1 OPERATING MANUAL MIXER SERIES 20 MODEL NO A dual-shaft Mixer, with a detached Controller designed to blend high and low viscosity materials in large or small batches. Barnant Company 28W092 Commercial Avenue Barrington, Illinois U.S.A (847) (847) (Fax) barnant@barnant.com A Edition 04

2 WARRANTY The Manufacturer warrants this product to be free from significant deviations from published specifications. If repair or adjustment is necessary within the warranty period, the problem will be corrected at no charge if it is not due to misuse or abuse on your part as determined by the Manufacturer. Repair costs outside the warranty period, or those resulting from product misuse or abuse, may be invoiced to you. The warranty period for this product is noted on the Warranty Card. PRODUCT RETURN To limit charges and delays, contact the seller or Manufacturer for authorization and shipping instructions before returning the product, either within or outside of the warranty period. When returning the product, please state the reason for the return. For your protection, pack the product carefully and insure it against possible damage or loss. Any damages resulting from improper packaging are your responsibility. TECHNICAL ASSISTANCE If you have any questions about the use of this product, contact the Manufacturer or authorized seller. 17 Printed in U.S.A

3 SPECIFICATIONS (Cont.) TABLE OF CONTENTS Maximum Current: Mixer Shaft Interface: Torque: High Speed Shaft Low Speed Shaft Speed Regulation: Controller: 0.8A, shorted output condition JACOBS-type chuck with key accepts 5/16 in to 3/8 in dia shaft 7 in-oz continuous 100 in-oz continuous 140 in-oz intermittent +/- 1% Line Regulation +/- 2% Load Regulation +/- 10% Warm-up drift Enclosure Rating: IP53 per IEC 529 Mixer Head Rating: Humidity: Display: Fuse: Dimensions: Motor: Controller: IP24 per IEC34-5 0% to 90% non-condensing Green LED 1.5 Ampere Slo-blo (internal) 5-3/4 in L x 3-1/2 in D 7 in W x 3-3/16 in H x 4-7/8 in D Title Page SAFETY PRECAUTIONS INTRODUCTION READOUTS AND CONTROLS DESCRIPTION INSTALLATION AND SETUP PROCEDURE Installation Using a Support Stand Installation using a Tank Clamp OPERATION MAINTENANCE AND TROUBLESHOOTING Motor Brush Check/Replacement Cleaning the Mixer/Controller System Replacement Parts Troubleshooting ACCESSORIES SPECIFICATIONS WARRANTY PRODUCT RETURN TECHNICAL ASSISTANCE Weight: Motor: Controller: 4 pounds 1-3/8 pounds JACOBS Reg TM Power Tool Holders, Inc. Trademarks bearing the symbol in this publication are registered in the U.S. and in other countries. 16

4 DANGER: WARNING: SAFETY PRECAUTIONS High voltages exist and are accessible in the Controller. Return the unit to your dealer for servicing. Never clean the Controller or Mixer Head while power is applied to the system. ACCESSORIES Various accessories are available from your dealer. These include such items as shafts, propellers, mixer stands, support platforms or pivot mounts for the Controller, and clamps. Contact your dealer for the full line of available accessories. Part Name Barnant Part number WARNINGS: Disconnect the AC power input line cord before connecting the drive motor cable. Exercise extreme care when adjusting mixer height and/or position to avoid personal injury. Never make these adjustments while the mixer shaft is rotating. Check that all cords are clear of any moving parts and not subject to splashes or spills. Be sure the SPEED control is fully counterclockwise before the POWER switch is placed in the FWD or REV positions. Use care when setting the operating speed of the Mixer. Operation at high speeds in small mixing vessels could result in hazardous splashing on the operator and equipment. When running at full speed and load at higher ambient temperatures, the mixer head may get very hot to the touch. Never insert or remove the mixer shaft/impeller while the mixer shaft is rotating. Always wear appropriate eye protection when mixing any kind of fluid. Avoid wearing loose clothing that may get caught by a turning mixer shaft. To stop the Mixer Head in an emergency, place FWD/OFF/REV switch to OFF or remove the power plug. Tank Clamp Support Platform Pivot Mount Controller Support Support Stand Heavy Duty Clamp Double (Rod) Clamp Maximum Speed: High Speed Shaft Low Speed Shaft Minimum Speed: High Speed Shaft Low Speed Shaft SPECIFICATIONS 5000 rpm 250 rpm 50 rpm 3 rpm Operating Temperature: 0 C to 40 C Storage Temperature: -45 C to 65 C Chemical Resistance: Line Voltage limits: Exposed material is paint, plastic, aluminum and vinyl V AC 50/60 Hz Max. and Typical Power: Motor: Controller: 0.04 hp 6 Watts, max. dissipation 2 15

5 Troubleshooting (Cont.) INTRODUCTION 3. If Mixer still does not rotate, disconnect the AC line cord from the AC receptacle. Replace Mixer with similar unit. Reconnect the Mixer to the Controller. Reconnect the AC line cord to the AC receptacle. Move the FWD-OFF- REV switch to the desired setting. 4. If the Mixer head still does not rotate, disconnect the AC line cord from the AC receptacle. Disconnect the Mixer from the Controller. Replace the Controller with similar unit. Reconnect the Mixer to the Controller. Reconnect the AC line cord to the AC receptacle. Move the FWD- OFF-REV switch to the proper setting. A variable speed controller is used to set the speed of the Mixer. The high speed shaft operates at speeds up to 5,000 rpm for mixing low viscosity fluids. The low speed shaft operates through a 20:1 gear reduction providing a 100 in-oz high torque output at speeds up to 250 rpm for mixing higher viscosity fluids. The solid state speed controller provides precise speed control with a 100:1 adjustment range. The mixer has a JACOBS -type chuck and accepts stirring shafts from 5/16 in to 3/8 in. Included in this manual are Description, Installation/Setup, Operation, Maintenance and Troubleshooting and Specification data. Safety precautions listed throughout the manual must be followed to protect the operator. READOUTS AND CONTROLS FORWARD-OFF-REVERSE SWITCH POWER ON INDICATOR Figure 1. Readouts and Controls SPEED CONTROL DESCRIPTION The dual-shaft mixer, with detached controller, has the speed and power to stir high- and low-viscosity materials in large or small batches. The mixer connects to a connector on the rear panel of the controller. (See Figure 2.) A JACOBS-type chuck attaches to either shaft of the mixer and accepts stirring shafts from 5/16 in to 3/8 in. The inline shaft is direct drive and 14 3

6 rotates at speeds from 50 to 5,000 rpm and provides 7 in-oz torque. The shaft from the 20:1 gear reducer rotates at low speed from 3 to 250 rpm and provides 100 in-oz torque for higher viscosity fluids. The Controller assures accurate, dependable motor speed (mixing) control, with soft start and smooth gradual acceleration to the speed setting. Constant speed with a 100:1 adjustment range is maintained electronically via automatic compensation for changes in load torque demands at both high and low speeds. Built-in motor current compensation minimizes speed drift with changes in load. Motor current limiting protects the system in case of a locked rotor condition. Output circuit protection protects against inadvertent output shorting. The controller operates from V AC at 50 or 60 Hz. The permanent magnet gearmotor is rated for 1/25 hp, and is totally enclosed to protect against splashes and runs cool at low speeds. Mixer rotation is reversible. MOTOR CONNECTOR LINE CORD Figure 2. Controller Rear Panel Be sure to follow these Safety Precautions when using the MIXER CON- TROLLER System: WARNINGS: Always wear appropriate eye protection when mixing any kind of fluid. Avoid wearing loose clothing that may get caught by a turning mixer shaft. To stop the Mixer Head in an emergency, place FWD/OFF/REV switch to OFF or remove the power plug. Troubleshooting SYMPTOM CAUSE REMEDY Mixer shaft does not rotate when Controller is switched to FWD or REV regardless of SPEED control setting. POWER indicator does not glow. Mixer shaft does not rotate when Controller is switched to FWD or REV regardless of SPEED control setting. POWER indicator glows. Defective line cord or fuse. Defective Mixer or Controller. 1. Check that unit is plugged into a live line. 2. Return for servicing. 1. Disconnect the AC line cord from the AC receptacle. Check the Mixer cable connector on the rear of the Controller and insert the Connector fully into the controller receptacle. Reconnect the AC line cord to the AC receptacle. Move the FWD-OFF- REV switch to the proper setting. 2. If mixer still does not rotate, disconnect the AC line cord from the AC receptacle. Disconnect the Mixer from the Controller. Replace motor brushes. Reconnect the AC line cord to the AC receptacle. Move the FWD-OFF-REV switch to the proper setting. 4 13

7 MAINTENANCE AND TROUBLESHOOTING Maintenance is limited to replacement of motor brushes and cleaning the unit. If a fault is detected when troubleshooting and cannot be corrected by the suggested remedy, contact your dealer for service. Motor Brush Check/Replacement Note: Brushes should be checked every 6 months or 2000 operating hours, or if erratic operation occurs. 1. Place the FWD-OFF-REV switch in the OFF position. 2. Disconnect the AC line cord from the AC receptacle. 3. Disconnect the Mixer cable from the receptacle on the rear of the Controller. 4. Carefully unscrew each brush holder on opposite side of the motor. Withdraw the brush and examine it for wear. Note: Replace both brushes, if either brush is less than in long. The replacement brushes (set of 2) part number is listed under REPLACEMENT PARTS. 5. Insert brushes into brush holder on each side of motor and screw in brush caps. 6. Connect Mixer to rear panel connector on Controller. 7. Connect Controller to primary power source. INSTALLATION AND SETUP PROCEDURE The Mixer is designed to be attached to an optional mixer support stand or an optional tank clamp. Components supplied as part of the mixer package include the following: Dual shaft motor with 6-ft, 3-wire cord with 3-prong grounded plug Remote controller with 6-ft, line cord JACOBS-type chuck Mounting plate assembly with hardware Support rod WARNING: Exercise extreme care when adjusting mixer height and/or position to avoid personal injury. Never make these adjustments while the mixer shaft is rotating. Perform the following steps. Be sure to observe any precautions. 1. Attach mounting plate to motor base with two screws. (See Figure 3.) 2. Screw the mounting rod into the mounting base. 3. Slide the chuck onto the desired motor shaft and tighten the setscrew against the flat on the shaft. Cleaning the Mixer/Controller System WARNING: Never clean the Controller or Mixer Head while power is applied to the system. Keep the Mixer housing and Controller enclosure clean by using a mild detergent. Never immerse or use excess fluid. Replacement Parts No user serviceable parts are inside of this instrument. Refer servicing to your dealer. The following parts are user replaceable: Description Part Number Speed Control Knob B Motor Brushes (2) A-4462-CR JACOBS-type chuck with key Contact your dealer if you have service needs. Figure 3. Mixer Mounting Plate 12 5

8 Note: The Mixer is now ready to be attached to a support stand or to a tank clamp (not supplied). Recommended stands, tank clamps, and double (rod) clamp are available through your dealer. Refer to ACCESSORIES for part numbers. Installation using a Support Stand 1. Setup support stand in accordance with the manufacturer s instructions. 2. Attach a double (rod) clamp to the vertical rod on the support stand and tighten clamp screw. (See Figure 4.) 3. Slide mounting rod with motor attached into clamp and secure with clamp screw. 4. Select a stirring device for the required operation and install in chuck. Chuck holds shafts from 5/16 in to 3/8 in. Note: For mixer accessories, such as paddles, blades, propellers, glass shafts, extension rods and sleeves, see your dealer. 5. Place support stand legs around vessel. Adjust tilt angle from 0 to 30 degrees. Note: The Controller can be placed on any flat surface within 6 feet of the Mixer or can be mounted on a support platform (not supplied) or a pivot mount (not supplied). Refer to ACCESSORIES for part numbers. To attach the support platform proceed with step 6. To attach the pivot plate proceed with step 7. If Controller is placed on a flat surface proceed with step To install the support platform proceed as follows: a. Attach a double (rod) clamp to the vertical support rod and position so that platform will be clear of Mixer. b. Slide the mounting rod of the support platform into the double (rod) clamp and tighten clamp. c. Place Controller on platform and proceed to step 9. OPERATION WARNING: Be sure the SPEED control is fully counterclockwise before the POWER switch is placed in the FWD or REV positions. The FWD position causes the direct drive shaft to rotate in a counterclockwise direction and the gear reduction shaft to rotate in a clockwise direction. These directions are reversed in the REV position. The speed control will precisely set the output speed of each shaft. The direct drive shaft can rotate from 50 to 5,000 rpm and the 20:1 gear reduction shaft rotates from 3 to 250 rpm. The green LED indicator will illuminate whenever the FWD- OFF-REV switch is in either the FWD or REV position. WARNINGS: Use care when setting the operating speed of the Mixer. Operation at high speeds in small mixing vessels could result in hazardous splashing on the operator and equipment. When running at full speed and load at higher ambient temperatures, the mixer head may get very hot to the touch. Never insert or remove the mixer shaft/impeller while the mixer shaft is rotating. Set the speed control to a setting that provides the desired mixing speed. Allow about 20 minutes run-in time to allow for warm-up drift to become minimal. 6 11

9 10. Connect the 6-foot line cord from the Controller to a V AC 50 or 60 Hz 3-wire grounded power source. WARNING: Check that all cords are clear of any moving parts and not subject to splashes or spills. The Mixer is now ready to operate. CONTROLLER TANK CLAMP MIXER 7. To install the pivot plate proceed as follows: a. Remove the two cap nuts from the mounting studs on bottom of Controller. b. Position pivot mount bracket over two studs, re-install two cap nuts and tighten. c. Attach a double (rod) clamp to the vertical support rod on the stand and position so that pivot mount bracket will be clear of Mixer. d. Slide the mounting rod of the pivot mount bracket into the double (rod) clamp and tighten clamp. e. Adjust position of Controller by first loosening knob on pivot mount bracket, adjusting position and then retightening knob. f. Proceed to step Place the Controller in the desired location. 9. Connect the 6-foot cable between the Mixer and the Controller rear panel. 10. Check that the SPEED control is set fully counterclockwise (0) and that the FWD-OFF-REV switch is in the OFF position. 11. Connect the 6-foot line cord from the Controller to a V AC 50 or 60 Hz 3-wire grounded power source. WARNING: Check that all cords are clear of any moving parts and not subject to splashes or spills. The Mixer is now ready to operate. PLATFORM Figure 5. Typical Mixer Setup using a Tank Clamp 10 7

10 DOUBLE (ROD) CLAMP CHUCK CONTROLLER MOUNTING ROD 20:1 GEAR REDUCTION STAND MOTOR IN-LINE SHAFT IMPELLER Figure 4. Typical Mixer Setup using a Support Stand Installation using a Tank Clamp The tank clamp is attached to the side of a tank and supports both the Mixer and the Controller. (See Figure 5.) 1. Position the tank clamp over the edge of the tank with large knob to the outside of tank. 2. Allow clamp to rest on edge of tank for added stability and tighten knob. 3. Position mixer head over material to be mixed and insert mixer mounting shaft into upper hole in tank clamp. Tighten locking knob securely. 4. Select a stirring device for the required operation and install in chuck. Chuck holds shafts from 5/16 in to 3/8 in. Note: For mixer accessories, such as paddles, blades, propellers, glass shafts, extension rods and sleeves, see your dealer. Note: The Controller can be placed on any flat surface within 6 feet of the mixer or can be mounted on a support platform (not supplied) or a pivot mount (not supplied). Refer to ACCESSORIES for part numbers. To attach the support platform proceed with step 5. To attach the pivot plate proceed with step 6. If Controller is placed on a flat surface proceed with step To install the support platform proceed as follows: a. Slide the mounting rod of the support platform into the lower hole on the tank clamp and tighten clamp. b. Place Controller on platform and proceed to step To install the pivot plate proceed as follows: a. Remove the two cap nuts from the mounting studs on bottom of Controller. b. Position pivot mount bracket over two studs, re-install two cap nuts and tighten. c. Slide the mounting rod of the pivot mount bracket into the lower hole on the tank clamp and tighten clamp. d. Adjust position of Controller by first loosening knob on pivot mount bracket, adjusting position and then retightening knob. e. Proceed to step Place the Controller in the desired location. 8. Connect the 6-foot cable between the Mixer and the Controller rear panel. 9. Check that the SPEED control is set fully counterclockwise (0) and that the FWD-OFF-REV switch is in the OFF position. 8 9