AMP Precision Pin and Socket Contacts [3.81] Dia Dia. Max. [5.64] Dia. Max. [5.64]
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1 Type I, Crimp, Snap-In Power Contacts.150 [3.81] Dia..953 [24.21] ef..663 [16.84] Max..449 [11.40].222 Dia. Max. [5.64].094 ±.001 [2.39 ±.025 ] Dia..150 [3.81] Dia..560 [14.25] Max. Accommodates.094 ±.001 [2.39 ±.025 ] Dia..222 Dia. Max. [5.64].843 [21.41] ef. Contact Body Bronze etention Spring Beryllium copper Contact Body [ ] gold over [ ] nickel. Gold thickness controlled on socket O.D. etention Spring Nickel plated elated Product Data Application Tooling Pages 29, 30 Technical Documents Product Specification Application Specification Size 12 Diameter.094 [2.39] (Test Current, 23 Ampere) Wire Size Loose Piece Tooling Part No. ange Contact No. Dies for Hand AWG [mm 2 ] Pneumatic Tool Tool* * Use hand actuated Power Unit Part No or foot actuated Power Unit Part No Both units require C Head Die Set Adapter Part No and an Adapter Holder Part No (with ratchet) or Part No (without ratchet). equest Catalog for more information on the 626 Pneumatic Tool System. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. efer to contact current carrying capability information, page 3. Extraction Tool Part No (Instruction Sheet ) 18
2 Power Contacts Upgrade (Continued) Type II and Type III+, Size 16 The features of the Size 16 contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Econoseal Metrimate Square Grid and Drawer Connector housings. An initial T-ise test in free air has shown a 23 amp capability with a 30 C T-ise. The contact may be crimped onto 14 AWG wire with a Tyco Electronics hand tool P/N Use turret TH502 ( ) for the pin and turret TH501 ( ) for the socket. Body Leaded Brass; Copper Alloy (Board Mount) Body Copper Alloy etention Spring Stainless Steel Body Silver Louvertac Band Gold Type II Type III+ Size 16 Wire Size Part No. AWG Loose Piece Tape Size 16 (Board Mount) Part No Type II Type III+ Size 16 Wire Size Part No. AWG Loose Piece Tape Pos. CPC Posted Square Flange eceptacle Part No Mates with CPC Plug (Part No ) with either Type II or contact Extraction Tool Part No Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 6 position Metrimate Square Grid plug P/N and receptacle P/N These initial representative amperage ratings were conducted with 14 AWG wires that were 2 feet long. ecognized under the Current ating for 30 C Temperature ise 100% Energized 6 Circuit Metrimate Connector (Wire-to-Wire) TEMPEATUE ISE VS. CUENT TEMPEATUE ISE (DEGEES C) CUENT (AMPS) CIMPED CONTACTS Plug (for s) eceptacle (for s) Notes: 1. contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog Additional information on G Series connectors is available in Catalog Additional information on M Series connectors is available in Catalog Additional information on Metrimate connectors is available in Catalog Additional information on Econoseal connectors is available in Catalog Additional information on LGH connectors is available in Catalog
3 Power Contacts (Continued).125 POWEBAND Contacts Diameter.125 [3.175] Test Current 50 Amperes and Contact Copper Spring Beryllium copper Plating Code A [ ] min. silver on contact area, [ ] min. on remainder, all over [ ] min. nickel underplate B [ ] min. gold on contact area, gold flash on remainder, all over [ ] min. nickel underplate 5.23 [.206] Dia. Extended [.485] [.400] 3.18 [.125] Dia. Serrations Contact Strip 5.23 [.206] Dia. elated Product Data Application Tooling Pages 29, 30 Technical Document Page POWEBAND Contact.125 POWEBAND Contact Extraction Tool Part No (Instruction Sheet ) Contact Part No. Tooling Part No.** Wire Size Heavy Duty Miniature (HDM) Die Sets for Contact Strip Loose Piece Applicators (for AMP-O-LECTIC Hand Tool AWG/mm 2 Length Model G Machine, or 626 Pneumatic Tool Base Part No ) System* A B A Extended B Extended A (8 AWG) 10-8 B A Extended (10 AWG) B Extended For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. efer to contact current carrying capability information, page 3. Note: Size 8, Size 8 upgrade, and.125 POWEBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No , hand actuated or , foot actuated), an adapter holder (Part No , with ratchet), and C Head adapter Part No **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page POWEBAND Metrimate Drawer Connectors No. of Housing Part No. Pos. Plug eceptacle ** ** Color: blue **For use with.125 POWEBAND contacts (Extended Length), listed above. 20
4 Power Contacts (Continued), Size 8, 4/8 Indent Crimp.910 [23.11].206 [5.23] Dia..890 [22.61].206 [5.23] Dia. Note: Size 8, High Current Upgrade Size 8 and.125 POWEBAND contacts are not intermateable. Contact Body Copper alloy etention Clip Phosphor bronze Contact Body [ ] gold over [ ] nickel etention Spring Nickel plated elated Product Data Technical Documents Product Specification Application Specification Power Contacts,, Size 8 (Test Current 50 Amperes) Wire ange Contacts Crimping Tools AWG [mm 2 ] Tool No. Positioner (P) SP867 (S) (P) SP867 (S) (P) (S) (P) (S) Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. efer to contact current carrying capability information, page 3. 21
5 Power Contacts Upgrade (Continued) Metrimate Drawer Connector, Size 8 The Louvertac bands have the versatility of being designed into contact dimensions used in existing Tyco Electronics connectors. Metrimate contacts have been designed to fit into the existing Drawer Connector housings. A fully energized 8 position connector with 8 gage wires can handle 30 amps per line with a 30 C T-rise on either the cable-to-cable or cable-to-board. eceptacle Plug Size 8 Size 8 Cable-to-Cable Contact Body Copper Alloys etention Spring Stainless Steel Gold Product Specification Metrimate and with Louvertac Contact Connector Voltage ating 600 VAC ecognized under the Certified by Canadian s Association, File No. L7189A Cable-to-Board Contact Body Copper Alloys etention Spring Stainless Steel Gold Contacts eceptacle Size 8 Wire Size Contact Part Numbers AWG Crimp Tools Daniels Hand Tool #M310 or AMP P/N Positioner #TP944 or AMP P/N Extraction Tool Part No or Daniels Manufacturing Corp., Orlando, FL.12 Diameter Solder Tail s Part No [12.7] Size 8 22 A typical application would have solder tail pins mounted into the receptacle and crimp sockets mounted into the plug. ecognized under the Certified by Canadian s Association, File No. L7189A Cable s Drawer Connector Housings Plug Size Housing Part Numbers Configuration Plug eceptacle 8 Positions (8 Size 8 Cavities) 15 Positions (3 Size 8 Cavities & 12 Size 16 Cavities) Extraction Tool Part No Notes: 1. contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog
6 Power Contacts (Continued) Type XII, Precision Formed, Crimp, Snap-In.615 [15.62] Copper A Tin-lead B [ ] selective gold over [ ] nickel C [ ] silver plated contacts with lubricant added Male.978 [24.84] ef. Test Current ating Silver or Gold 35 amperes Tin Lead 15 amperes.287 ±.006 [7.29 ±0.152 ] Male.027 [0.686] ef. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. efer to contact current carrying capability information, page [16.18].185 [4.7] elated Product Data Application Tooling Pages 29, 30 Technical Documents Page [2.16].200 [5.08] Min..287 [7.29] [38.1] ef. Female.027 [0.686] ef [32.18] ef..015 [0.38] Cutoff (Loose Piece Only) Extraction Tool Part No Female Strip Form Contact Part Nos. Loose Piece Tooling** Wire Size Ins. Heavy Duty Contact Die Set for ange 1 Dia. Contact *** Heavy Duty Miniature*** Part Nos. Miniature Hand Tool ange Male Female Applicator or 626 Pneumatic AWG mm 2 Male Female Male Female Tool System A ,7 and and B *** and , C A B C *** Wire strip length.281 [7.14]. 2Ground contact. 3Die insert Part No is for crimping 16 AWG [ mm 2 ] wire. 4Die insert Part No is for crimping AWG [2-3 mm 2 ] wire. 5ecommended for high current/vibration applications where fretting corrosion is a problem. 7Die Set requires C Head Adapter Part No ; Adapter Holder Part No (with ratchet) or (without); and Power Unit Part No (hand actuated) or (foot actuated). Extraction Tool Part No **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. ***Call Technical Support at for Automatic Machine Applicator Part Numbers. Note: All part numbers are ohs compliant except: Indicates non-ohs compliant. 23
7 Power Contacts Upgrade (Continued) Type XII, Screw Machined The features of the Type XII contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, and M Series housings. An initial T-ise test in free air has shown a 60 amp capability with a 30 C T-ise with 8 gage wires. The contact may be crimped onto 8 AWG wire with a Daniels Hand Tool M310 or AMP P/N and Positioner TP1068S or AMP P/N Type XII Type XII Part No Type XII Type XII Part No Type XII Ground Part No * * Not recommended for CPC connectors. Cable-to-Cable Body Copper Alloy etention Spring Stainless Steel Body Silver Louvertac Band Gold Extraction Tool Part No Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 3 position CPC plug P/N and receptacle P/N These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long. ecognized under the TEMPEATUE ISE (DEGEES C) Current ating for 30 C Temperature ise 100% Energized 3 Circuit Connector (Wire-to-Wire) TEMPEATUE ISE VS CUENT 53 A CUENT IN AMPS Plug (For s) Square Flange eceptacle (For s) 24 Notes: 1. contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog Additional information on G Series connectors is available in Catalog Additional information on M Series connectors is available in Catalog Additional information on LGH connectors is available in Catalog
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