Overview of First Solar's Module Collection and Recycling Program
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1 Dimbach, Germany (1.4 MW); Blitzstrom / Beck Energy Overview of First Solar's Module Collection and Recycling Program Lisa Krueger, Vice President Sustainable Development
2 First Solar Introduction Founded in 1999, a market leader in utility scale commercial and industrial photovoltaic (PV) systems Approximately 1.2 gigawatt (GW) production capacity operating or announced World s largest thin film solar module manufacturer; 2 nd largest PV manufacturer PV industry s first pre funded collection and recycling program $ World s lowest cost solar module manufacturer $0.93/W, breaking the $1 per watt price barrier in the fourth quarter of 2008 First Solar Confidential & Proprietary First Solar, Inc. 2
3 First Solar Mission To create enduring value by enabling a world powered by clean, affordable solar electricity clean + affordable = sustainable
4 First Solar s Commitment to the Environment Life Cycle Management and Extended Producer Responsibility First Solar Confidential & Proprietary First Solar, Inc. 4
5 Environmental Responsibility First Solar's Commitment to Extended Producer Responsibility Extended Producer Responsibility y( (EPR) requires companies to take responsibility for the impacts of their products: from the materials used in manufacturing to product recycling. First Solar Confidential & Proprietary First Solar, Inc. 5
6 Module Collection and Recycling Program First Solar Confidential & Proprietary First Solar, Inc. 6
7 Module Collection & Recycling Program Designed to create a truly sustainable energy supply by combining affordable solar modules with a product life cycle management approach. Collection program is designed to maximize collection rates and minimize disposal as municipal waste. Recycling program is designed to maximize amount of material recycled. Financing is designed to ensure that the collection and recycling program is free of cost to end users and is protected from the insolvency of First Solar. First Solar Confidential & Proprietary First Solar, Inc. 7
8 Module Collection & Recycling Program Module agreements specify that when taken out of service, modules will be processed under First Solar s Collection & Recycling Program or an alternative program that First Solar agrees is at least as protective of the environment. Estimated future costs of collecting and recycling at the end time of module sale. First Solar will provide packaging and will also collect and transport the modules to processing centers where substantially all components will be treated and processed for recycling. Module owners simply have to dismantle and package the modules in accordance with First Solar instructions. First Solar Confidential & Proprietary First Solar, Inc. 8
9 Module Collection & Recycling Process Initiate Collection Anyone in possession of a First Solar module may request collection at any time via either: the Web by phone International Freephone: Toll free (North America): First Solar Confidential & Proprietary First Solar, Inc. 9
10 First Solar Recycling Process Semiconductor material (filter cake) IN EOL modules and manufacturing scrap g p Precipitation Dewatering Glass laminate Glass rinsing material Shredder Hammermill Film removal Solid liquid separation Glass cullet First Solar Confidential & Proprietary First Solar, Inc. 10
11 Module Recycling Process Collection First Solar provides packing materials and collects waste modules upon customer request. Once at First Solar s recycling plant, the modules are collectedin hoppers and loaded by forklift into a shredder. First Solar Confidential & Proprietary First Solar, Inc. 11
12 Module Recycling Process Aspiration System Used for dust control in all dry parts of the recycling process E i d ih fil d hi h ffi i Equipped with pre filters and high efficiency particulate air filters (HEPA) which are 99.95% efficient. Collected dust and filters are disposed of in an environmentally safe manner. First Solar Confidential & Proprietary First Solar, Inc. 12
13 Module Recycling Process Shredder The modules are reduced in size in a two step process. Step one uses a shredder to break the modules into large pieces. First Solar Confidential & Proprietary First Solar, Inc. 13
14 Module Recycling Process Hammermill In step two, the hammermill crushes the glass further into approximately 4 5mm pieces, small enough to ensure the lamination bond is broken. First Solar Confidential & Proprietary First Solar, Inc. 14
15 Module Recycling Process Film Removal The semiconductor films are removed by the addition of acid and peroxide in a slowly rotating, stainless steel drum. First Solar Confidential & Proprietary First Solar, Inc. 15
16 Module Recycling Process Solid Liquid Separation The drum is slowly emptied into a classifier where glass materials are separatedfrom liquids. A rotating screw conveys the glass up an incline, leaving the liquids id behind. bhid First Solar Confidential & Proprietary First Solar, Inc. 16
17 Module Recycling Process Precipitation The metal rich liquids are pumped to the precipitation unit. The metal compounds are precipitated in three stages at increasing ph. First Solar Confidential & Proprietary First Solar, Inc. 17
18 Module Recycling Process Dewater The precipitated materials are concentrated in a thickening i tank. Resulting metal rich filter cake is packaged for processing by a third party First Solar Confidential & Proprietary First Solar, Inc. 18
19 Module Recycling Process Metal Rich Filter Cake Results: ~95% recycling of semiconductor material for use in new modules. First Solar Confidential & Proprietary First Solar, Inc. 19
20 Module Recycling Process Glass Laminate Material A vibrating screen separates the glass from the larger pieces of laminate material First Solar Confidential & Proprietary First Solar, Inc. 20
21 Module Recycling Process Glass Rinse Rinsed to remove any residual semiconductor films that physically remain on the glass. Cleaned glass is packaged for recycling. First Solar Confidential & Proprietary First Solar, Inc. 21
22 Module Recycling Process Clean Glass Results: ~90% recycling of glass for use in new glass products. First Solar Confidential & Proprietary First Solar, Inc. 22
23 Product Recovery and Quality Approximately 90% of the module weight is recovered; most of this is glass. Glass will be reused in a new glass product Estimated recovery of Te and Cd is 95% Te and Cd will be purified by a third party for reuse in First Solar modules. All First Solar manufacturing sites have commercial scale recycling facilities. First Solar is continually looking at ways to optimize it's Module Collection and Recycling Program. First Solar Confidential & Proprietary First Solar, Inc. 23
24 Program Funding First Solar provides module collection and recycling at no additional cost to anyone in possession of a First Solar module. First Solar pre funds 100% of estimated collection and recycling costs at the time of module sale. Funds are invested in a restricted investment account to be used solely for collection and recycling. Program, including adequacy of funds, is audited by an external third party auditor annually. First Solar Confidential & Proprietary First Solar, Inc. 24
25 Program Funding First Solar has established a trust structure to protect the restricted investment account funds from the potential ilinsolvency of First Solar. 'Claims to access the funds may only be made by a 3 rd party trustee. Reviewed periodically and adjustments made as necessary to ensure the provision of free module collection and recycling to anyone in possession of a First Solar module. FirF First Solar making sustainable attainable. First Solar Confidential & Proprietary First Solar, Inc. 25
26 First Solar's Module Collection and Recycling Program First Solar has the solar industry's first comprehensive pre funded module collection and recycling program. Our program was designed as part of our environmental philosophy and commitment to extended producer responsibility. Our program is designed to be: Unconditional Free of cost (e.g. at no additional costs part of our product offering) Protected from the insolvency of First Solar Minimize the environmental impacts of module disposal by encouraginga a highcollection rate andrecycling rate First Solar Confidential & Proprietary First Solar, Inc. 26
27 First Solar Enabling a World Powered by Clean, Affordable Solar Electricity First Solar Confidential & Proprietary First Solar, Inc. 27
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