INSTALLATION INSTRUCTIONS

Transcription

1 INSTALLATION INSTRUCTIONS Accessory Application Publications No. AII XM SATELLITE RADIO 2006 S2000 Issue Date OCT 2005 PARTS LIST Template XM Radio Unit Kit (sold separately): P/N 08A53-S2A-100 XM Radio unit 10 Wire ties XM Radio Antenna Kit (sold separately): P/N 08A53-S2A-100A XM Radio antenna 2 Wire ties with clip 5 EPT sealers 2-pin Connector XM Radio Attachment (sold separately): P/N 08B15-S2A Washer-bolts, 6 x 10 mm XM Radio bracket Nut with washer, 10 mm 2 Corrugated tubes XM Radio bracket template 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII (0510) 08B15-S2A of 8

2 TOOLS AND SUPPLIES REQUIRED 10 mm Spanner Clip remover Piece of wire Diagonal cutters Tape measure Utility knife Scissors Ratchet wrench 10 mm and 14 mm Sockets Felt-tip pen Drill 3 mm, 6 mm, 8 mm, and 10 mm Drill bits Center punch Duct tape Masking tape Touch-up paint Eye protection (face shield, safety goggles, etc.) Vinyl tape Cardboard or shop towel Illustration of the XM Radio System Installed on the Vehicle 14-PIN CONNECTOR INSTALLATION 14-PIN CONNECTOR UNIT M Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. 1. Make sure you have the anti-theft code for the radio, then write down the radio station presets. 2. Disconnect the negative cable from the battery. 3. Open the trunk lid, and remove the tool tray. Remove the three clips that secure the spare tire cover, and remove the cover. 4. Remove the anchor bolt and the spare tire. ANCHOR BOLT SPARE TIRE COVER CLIPS (3) UNIT M SPARE TIRE M 2 of 8 AII (0510) 2005 American Honda Motor Co., Inc. - All Rights Reserved.

3 5. Remove the six clips that secure the left trunk side trim panel, and remove the panel. LEFT TRUNK SIDE TRIM PANEL CLIP CLIP (Long) 9. Locate the three concealed welded nuts under the insulator. Using scissors, cut the template in the position as shown. CLIP Cut. CLIP Push in Pull out TEMPLATE M Installing the XM Radio Bracket M 6. Inside the trunk, pull out the vehicle subharness beside the fuel tank by cutting the vehicle clip with wire tie. Take care not damage the vehicle harness when cutting the wire tie. Position the template on the insulator of the fuel tank. Using a felt-tip pen, mark the inner edge of the three squares. FELT-TIP PEN TEMPLATE FUEL TANK DUMMY CONNECTOR SQUARES (3) M Pull up, turn counterclockwise, and remove. CLIP WITH FUEL TANK M 7. Remove the vehicle clip with wire tie from the fuel tank. 8. Remove the tape from the vehicle subharness, and free the harness. Remove the dummy connector from the subharness connector American Honda Motor Co., Inc. - All Rights Reserved. AII (0510) 3 of 8

4 Using a utility knife, cut the square out of the insulator, then locate the welded nut. Remove the insulator adhesive tape from around the nut threads, and thoroughly clean the area. Do not drop debris into the nut. Installing the XM Radio Antenna 11. Using scissors, cut out the template, and fold the three tabs along the dotted lines. Discard. TAB INSULATOR Fold tabs along the dotted lines (3). Cut the outline of the template. UTILITY KNIFE SQUARES (3) INSULATOR ADHESIVE (Remove.) M 10. Position the XM radio bracket on the insulator, and align the four holes in the bracket with the four welded nuts in the fuel tank. Install the two 6 x 10 mm washer-bolts to the bracket, and temporarily tighten them. Install the two 6 x 10 mm washerbolts to the rear of the bracket, and temporarily tighten them. Tighten the front two bolts securely, then tighten the rear two bolts M 12. Position the template on the back of the trunk lid. Use masking tape to secure the template while aligning the dotted lines on the template with the edges of the panel in the trunk lid. 13. Lightly center-punch the template as marked, then remove the template. TRUNK LID BOLT FUEL TANK WELDED NUTS (4) MASKING TEMPLATE CENTER PUNCH INSULATOR MARKS (2) LID PANEL EDGE AND DOTTED LINE M BOLT 6 x 10 mm WASHER- BOLTS (4) BRACKET M 4 of 8 AII (0510) 2005 American Honda Motor Co., Inc. - All Rights Reserved.

5 14. While wearing eye protection, drill a 10 mm hole through the trunk lid at the center-punched marks. To prevent metal shavings from dropping in between the inner panel and the outer panel of the trunk lid, wrap duct tape around the inner panel and outer panel. Place cardboard or a shop towel under the trunk lid as shown. Drill first with a 3 mm bit, next with a 6 mm bit, then with an 8 mm bit, and finish with a 10 mm bit. 15. From the trunk lid, route the antenna cable through the rear 10 mm hole you just drilled. Insert the stud of the antenna into the front 10 mm hole. REAR 10 mm HOLE STUD FRONT 10 mm HOLE DUCT 10 mm NUT WITH WASHER TRUNK LID DRILL 3 mm 6 mm 8 mm 10 mm drill bit CARDBOARD or SHOP TOWEL M Remove all burrs and metal shavings. Apply touch-up paint to the edge of the hole you drilled, and let the paint dry completely. After drilling, vacuum up any metal shavings. (Straighten.) 16. Inside the trunk lid, temporarily fasten the 10 mm nut with washer to the stud. 17. Above the trunk lid, make sure the antenna is straight on the trunk lid. Torque the 10 mm nut with washer to 11 lb-ft (15 N m) M 18. Cut a piece of EPT sealer into a 25 mm x 35 mm piece, and wrap the 25 mm x 35 mm piece around the antenna cable at the end against the trunk lid panel. 25 mm Wrap the EPT sealer, and bring it in contact with the trunk lid panel. 35 mm 25 mm EPT SEALER Use this piece M 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII (0510) 5 of 8

6 19. Install the two corrugated tubes onto the antenna cable using vinyl tape in the areas shown. 23. Route the antenna cable through the trunk lid panel holes in the areas shown. CORRUGATED TUBE (Vinyl Tape) EPT SEALER CORRUGATED TUBE (Vinyl Tape) Align the EPT sealer with the hole edge. HOLE HOLE HARNESS 830 mm 30 mm 20. Wrap two EPT sealers around the antenna cable between the corrugated tubes, as shown. EPT SEALER PIECE OF WIRE (if necessary) WITH CLIP M VINYL (step 20) EPT SEALER (step 19) 24. Get one wire tie with clip from the kit. Push the clip of the wire tie into the trunk lid panel clip hole, and secure the antenna cable to the panel with the wire tie. 25. Secure the antenna cable to the vehicle harness at the front of the trunk lid panel hole and inside the hole with two wire ties. 26. Route the antenna cable along the vehicle harness at the trunk lid hinge arm, and secure it to the vehicle harness with three wire ties in the areas shown. EPT SEALER (step 22) 5 mm (Wrap over.) 21. Wrap vinyl tape around the end of the corrugated tube and the EPT sealer at the trunk lid panel. 22. Wrap one EPT sealer around the end of the other corrugated tube, as shown. WIRE TIE TRUNK LID HINGE ARM M 6 of 8 AII (0510) 2005 American Honda Motor Co., Inc. - All Rights Reserved.

7 27. Get the 2-pin connector from the kit. Firmly push the terminal into the connector until it clicks into the correct position. 28. Route the antenna cable along the vehicle harness, and secure the cable to the vehicle harness with two wire ties in the areas shown. Push. 2-PIN CONNECTOR Push. LOCK (Remove.) M IDENTIFICATION TERMINAL LOCK PIN: Push the terminal, with the lock pin facing up, into the connector until it clicks into position M Installing the XM Radio Unit With CD Changer: Use the BUS cable from the CD changer attachment kit M For installation of the BUS cable, refer to the CD changer installation instruction. 14-PIN CONNECTOR (Connect.) LOCK (Reuse and insert.) M To CD CHANGER BUS (CD changer attachment kit) To UNIT M 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII (0510) 7 of 8

8 29. Push the clip of the other wire tie with clip into the XM radio bracket hole. 35. Secure the antenna cable to the vehicle harness with one wire tie, as shown. EPT SEALER RADIO BRACKET HOLE WITH CLIP BRACKET (step 35) HARNESS (Loop.) M UNIT 30. Attach the EPT sealer to the XM radio unit corner edge where the antenna cable and vehicle harness will contact. Place half the EPT sealer on the top surface and half on the side. 31. Plug the antenna cable and vehicle subharness connector into the XM radio unit. 32. Loosen the two XM radio unit bolts, and insert their threads into the slits in the XM radio unit bracket M WITH CLIP 36. Loop the antenna cable, and secure it to the vehicle harness with two wire ties. 37. Check that all wire harnesses and cables are routed properly and that all connectors are plugged in. Open and close the trunk lid several times, and visually check that the antenna cable has not been pinched around the trunk hinge arm. 38. Reinstall all removed parts. Check that all clips and all other fasteners are installed securely. 39. Reconnect the negative cable to the battery. 40. Enter the customer s radio anti-theft code, and reset the radio station presets. 41. Reset the clock. 42. Activate the XM satellite radio demo service, and then check the operation of the XM radio system according to the vehicle owner s manual. BRACKET SLITS (2) UNIT BOLTS (2) M 33. Tighten the two XM radio unit bolts securely. 34. Attach the wire tie with clip installed in step 29 to the antenna cable and the vehicle subharness. 8 of 8 AII (0510) 2005 American Honda Motor Co., Inc. - All Rights Reserved.