Red Valve. FLEXGATE VALVE Bi-directional Slurry Knifegate Valve
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1 Red Valve FLEXGATE VALVE Bi-directional Slurry Knifegate Valve
2 Flexgate Slurry Knife Gate Valves Specially designed for use on slurries ➀ ➁ ➂ ➃ ➄ ➅ ➆ ➇ 9 Cast Iron or Ducted Body through 30 Fabricated Steel Bi-Directional, Drop-Tight Shutoff Durable Slurry Sleeves (sleeves are replaceable without disassembling the valve) Seat Locking Ring (optional) Heavy-Duty Top Works Non-Rising Stem Feature for Limited Spaces 100% Full-Port Design Heavy-Duty High Pressure Rated Stainless Steel Gate ➄ Inverted Packing Box Makes Field Replacement of the Packing Simple ➃ ➆ ➁ ➂ ➅ ➇ 9 ➀
3 Technical Information Maintenance Ease The topworks, including the gate, can be maintenanced easily. The only replacement parts are the cartridge slurry sleeves and packing. The valve s unique design allows the slurry sleeves to be replaced easily. Valve disassembly is not required to replace slurry sleeves. Simply unbolt the valve from the line, leaving in one bolt and rotate the valve 180, remove the old seats, and insert the new slurry sleeves. Closing Action of the Flexgate Knife Gate Valve Heavy-Duty Top Works. Comes with a Five-Year Warranty. The packing material is contained in a unique inverted packing box that simplifies replacement. The valve can remain inline while the topworks gate and packing box are removed. This design eliminates the need to dig old packing from deep within the valve body. Open Closing Closed Principle of Operation The Flexgate is designed for on/off service. A heavy-duty, stainless steel gate passes through two cartridge-reinforced rubber slurry sleeves. These rubber slurry sleeves provide a compression interference fit resulting in a droptight seal. When the valve is in the open position, the full port eliminates flow obstructions, keeping abrasive wear to a minimum. The slurry sleeves act as a wiper blade. preventing the process from getting into the packing area. Customers who need valves to operate after months of inactivity, who experience maintenance problems with standard knife gates, plug, butterfly and ball valves sticking, breaking and requiring cheater bars to operate will value the Flexgate valve. 2 Option Selection Chart Standard operating pressure (psi) High pressure (17-4 ph gate) operating pressure (psi) Handwheel Bevel gear actuator Pneumatic actuator Electric actuator Hydraulic actuator Limit switches Solenoid valve
4 Flexgate Manual 3 Materials of Construction Cast iron body through 30"; fabricated steel 36" - 72"; optional 304 SS or 316 SS body Gate ASTM A240 T 316 Optional 17-4 ph, Hastelloy C or teflon-coated 316 stainless steel Slurry sleeves available in Pure Gum Rubber, Buna-N, EPDM and Viton Red Valve s Flexgate Slurry Knife Gate Valve is built with a cast iron or fabricated steel body and features a heavy-duty stainless steel gate. Removable rubber cartridge seats on either side of the gate provide a bi-directional seal and excellent wear resistance. The seats are metal reinforced and available in a wide variety of elastomers for abrasion resistance and chemical compatibility. A port at the base of the valve allows for flushing. The Flexgate Valve provides a bi-directional shutoff. A heavyduty topworks is standard. The relatively simple design eliminates expensive overhauls, unscheduled shutdowns and costly replacement parts the only replacement parts are the slurry seats and packing. Flexgate Valves of 3" - 12" are provided with standard handwheel mechanisms featuring cast iron handwheels, machined 303 stainless steel stems with yoke sleeves and thrust washers designed to reduce operating torque. Flexgates 14" and larger feature fabricated (tubular) D handwheels. It is recommended that manual Flexgate Valves 12" and larger be specified with a F to F A 4:1 bevel gear actuator to reduce rim pull. Pneumatic and electric operators are available. * Consult factory Max. Working Valve Height Height Pressure (psi) Size Length Width Height Closed Open Pneumatic Stem Gate Gate Material D F to F A B H H 1 Actuated Diameter Thickness 316 SS 17-4 ph /8 17 1/8 20 3/8 27 1/2 3/4 1/ /4 4 3/4 18 1/4 22 5/8 29 1/2 3/4 1/ /4 11 1/2 5 7/8 21 1/ / /2 1 1/ / / / /8 1 1/ /4 16 3/4 8 3/8 32 7/ /8 49 7/8 1 1/ /8 10 1/ / / / /8 57 5/ / / /2 47 1/ /2 5/ /2 25 3/4 13 1/4 52 5/ /4 1 1/2 3/ /2 27 1/2 13 3/ / /8 1 1/2 7/ /2 32 1/ / /16 1 1/ / / / / / / / / / /4 2 1/2 1 1/ /8 59 1/2 29 3/ / /4 2 3/4 1 1/ /4 33 1/ /2 1 1/ / /2 1 1/ * 4 1 1/ /4 86 1/2 43 1/ / * H 1 B H
5 Flexgate Pneumatic/Electric Red Valve s Flexgate Valves are available with pneumatic, electric or hydraulic actuators. Other options include limit switches, solenoids and air regulators. Red Valve manufactures its pneumatic actuators using a fiberglass-reinforced epoxy resin. The actuator material is inert to most corrosive chemicals, hydraulic fluids, water and oil. It has an operating temperature range from -90 F to 225 F and can withstand maximum working pressures of 250 psi. Inside actuator walls are polished and impregnated with molydisulfide for reduced friction and wear. Elastomer Slurry Sleeve Selection* Pure Gum Rubber EPDM Viton Buna-N Continuous Temperature (ºF) 165 º 250 º 300 º 180 º Intermittent Temperature (ºF) 185 º 300 º 400 º 240 º Minimum Temperature (ºF) -60º -60º -10º -40º Abrasion Resistance Excellent Excellent Good Good *Consult the Red Valve chemical compatibility charts for final selection. Electrically actuated Flexgate valves are actuated by AUMA electric operators as a standard. These operators can be supplied with either 220-volt or 440-volt three-phase service and have a NEMA 4 rating. Standard features include Class F insulation, a double-lead ACME stem thread, bronze drive nut, declutchable handwheel override, opening and closing torque and stroke limit switches, three pushbutton station with selector switch and position indicator. D F to F A C B 4 Valve Working Pressure Plant Size 25 psi 50 psi 75 psi 100 psi 125 psi 150 psi Air (psi) 3-4 RD-4 RD-4 RD-4 RD-4 RD-4 RD-4 60 RD-4 RD-4 RD-4 RD-4 RD-4 RD RD-4 RD-4 RD-4 RD-6 RD-6 RD-6 60 RD-4 RD-4 RD-4 RD-4 RD-6 RD RD-4 RD-6 RD-6 RD-6 RD-6 RD-8 60 RD-4 RD-4 RD-6 RD-6 RD-6 RD RD-6 RD-6 RD-8 RD-8 RD-8 RD RD-4 RD-6 RD-6 RD-6 RD-8 RD RD-6 RD-8 RD-8 RD-8 RD-10 RD RD-6 RD-6 RD-8 RD-8 RD-8 RD RD-6 RD-8 RD-8 RD-10 RD-10 RD RD-6 RD-6 RD-8 RD-8 RD-10 RD RD-6 RD-8 RD-10 RD-10 RD-12 RD RD-6 RD-8 RD-8 RD-10 RD-10 RD RD-8 RD-10 RD-10 RD-12 RD-14 RD RD-6 RD-8 RD-10 RD-10 RD-12 RD Electric actuators recommended for valve sizes contact factory for dimensions.
6 Non-Rising Flexgate Red Valve s Non-Rising Stem Slurry Knife Gate Valve is built to the same engineering standards as the traditional Rising Stem Flexgate Valve. The Non-Rising Stem feature allows this valve to be used in applications where space is limited. Removable rubber cartridge seats on either side of the gate provide a bi-directional seal and excellent wear resistance. The seats are metal reinforced and available in a wide variety of elastomers for abrasion resistance and chemical compatibility. A port at the base of the valve allows for flushing. The Non-Rising Stem Flexgate Valve provides a bi-directional shutoff. A heavy-duty topworks is standard. The relatively simple design eliminates expensive overhauls, unscheduled shutdowns and costly replacement parts the only replacement parts are the slurry seats and packing. 5 Materials of Construction Cast iron body through 30"; fabricated steel 36" - 72"; optional 304 SS or 316 SS body Gate ASTM A240 T 316 Optional 17-4 ph, Hastelloy C or teflon-coated 316 stainless steel Slurry sleeves available in Pure Gum Rubber, Buna-N, EPDM and Viton Flexgate Valves of 3" - 12" H 1 are provided with standard handwheel mechanisms featuring fabricated aluminum tubular handwheels, machined 303 D B stainless steel stems with yoke sleeves and thrust F to F A washers designed to reduce operating torque. It is recommended that manual Flexgate Valves 12" and larger be specified with a 4:1 bevel gear actuator to reduce rim pull. Pneumatic and electric operators are available. Max. Working Valve Height Pressure (psi) Size Length Width Height Open or Closed Stem Gate Gate Material D F to F A B H Diameter Thickness 316 SS 17-4 ph /8 20 1/8 3/4 1/ /4 4 3/4 21 1/4 3/4 1/ /4 11 1/2 5 7/8 24 1/16 1 1/ / /16 1 1/ /4 16 3/4 8 3/8 35 7/16 1 1/ /8 10 1/ / / /8 1 9/ / /2 50 1/2 1 1/2 5/ /2 25 3/4 13 1/4 55 5/8 1 1/2 3/ /2 27 1/2 13 3/ /16 1 1/2 7/ /2 32 1/ /16 1 1/ / / /
7 Packing Replacement Made Easy In comparison to other knifegate valves, Red Valve s Flexgate design excels in the harshest of slurry services. Packing used in a Flexgate is captured in an external stuffing box. When the packing first starts to leak, simply tighten the packing stuffer bolts to extend packing life. When the packing needs replaced, the valve can be left in line. Packing can be changed by following six simple steps: 1. Bring the line pressure to zero. 2. Detach the gate clevis bolts. 3. Rotate the handwheel to provide clearance for the removal of the packing gland Remove the packing gland bolts and lift the packing box off the gate. 5. Replace the packing gland assembly. 6. Re-fasten the gate and packing gland bolts. Applications Water and Wastewater Treatment Plants Large-diameter flexgate valves are regularly specified for use in sludge, grit, WAS, RAS and stormwater pumping stations. The bi-directional positive shutoff and reliable performance of Red Valve flexgates make them ideal for a variety of applications, especially is space is limited. Eight 60 motor-operated knife gate valves have been performing flawlessly at this pump station in Texas since 1986.
8 A Complete Line Of Quality Products... Built To Beat Slurries Red Valve s Flexgate Slurry Knife Gate Valve is a heavy-duty, bi-directional valve engineered for operator dependability, low maintenance and excellent abrasion resistance. Providing a full 360 pressure reading, Red Valve pressure sensors are the industry standard for protecting instrumentation and ensureing accurate, dependable pressure measurement. 600 N. Bell Avenue Building 2 Carnegie, PA PHONE: 412/ FAX: 412/ The information presented in this catalog is provided in good faith. Red Valve Company, Inc. reserves the right to modify or improve its design specifications without notice and does not imply any guarantee or warranty for any of its products from reliance upon the information contained herein. All orders are subject to Red Valve s standard terms and warranty and are subject to final acceptance by Red Valve. Red Valve cannot be held responsible for typographical or printer errors. Viton and Hypalon are registered trademarks of DuPont Dow Elastomers. Teflon is a registered trademark of the DuPont Company. Redflex, Red Valve and the Red Valve rv logo are registered trademarks of Red Valve Company, Inc. Red Valve s Series 75 Manual Pinch Valve has the same face-to-face as gate, plug and ball valves. The valve s full-port sleeve is the only wetted part. Mr. Spiros G. Raftis, founder of Red Valve Company Red Valve large-diameter influent control valves are ideal for wastewater treatment plants. Benefits include fullport, no-hang-up design and accurate control. Red Valve Company, 2001, all rights reserved. Red Valve is a registered trademark of Red Valve Company, Inc. RECYCLABLE PAPER RVSGNR 3/05 Redflex expansion joints, reducers, rubber pipe, vibration pipe and rubber fittings are the industry standard and are manufactured to 96 inches in diameter.
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