OPTIMA Series Industrial plugs and sockets

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1 Industrial plugs and sockets

2 > INDUSTRIAL PLUGS AND SOCKETS > REFERENCE STANDARDS EN Plugs, socket-outlets and couplers for industrial purposes. Part 1: general requirements. EN Plugs, socket-outlets and couplers for industrial purposes. Part 2: dimensional interchangeability requirements for pin and contact-tube accessories. > QUALITY MARKS > VERSIONS Plugs Connectors Appliance inlets Flush mounting socket outlets > NICKEL-PLATED PINS > TECHNICAL CHARACTERISTICS Rated current: Rated voltage: Frequency: Insulating voltage: Protection degree: Operating temperature according to the reference standard: Max operating temperature: 60 C Glow Wire test: Material: IK degree at 20 C: Cable inlets: Halogen free: Terminals: Safe-in device: Snap-on device: Nickel-plated pins: --63A-125A V~ d.c Hz 500/690V~ IP44 - IP66/IP67-25 C +40 C 0 C/850 C Engineering plastic IK08 Cable gland Yes Screw (--63A-125A) Insulation perforating () Spring ( mobile) Spring (- flush/surface mounting) A-125A Nickel-plated brass pins to guarantee longlasting efficiency of the electrical contact. 2

3 > BEHAVIOUR WITH CHEMICAL AND ATMOSPHERIC AGENTS Saline solution Concentrated Limited Resistance Acids Bases Solvents Diluted Concentrated > WIRING AND INSTALLATION Wiring capacity of the terminals (mm 2 ) Diluted For specific substances please contact our technical service. Hexane Not Benzol Not Acetone Not Alcohol Limited Resistance Mineral oil Max. cable size accepted by the cable clamp: UV rays Limited Resistance Rated voltage Rated current (A) Plugs, connectors and appliance inlets Min Max Socket outlets Min Max Rated current (A) Min Outside Ø mm Max 1 2,5 1, Over 50V 2,5 63A , A 11, A A > APPLICATION EXAMPLES 3

4 On the and "Snap-on" device with stainless steel spring to guarantee frequent opening/closing (possibility to inspect the terminals). External cable stay with tulip clamping having IP66/IP67 functions (the device is used on both IP44 and IP66/IP67 products). plugs and connectors with insulation perforating terminals which allow wiring without stripping the conductor. Insulation piercing terminal made in highly elastic phosphor bronze. Internal profile of the handle which avoids the accidental opening of the contact. Socket/plug module with screw terminals ( A - 125A). plugs and connectors with screwless spring terminal. Requires cable stripping, but not the tightening of the screws. 16- plugs, flush mounting sockets and surface mounting sockets with spring terminals. 4

5 > THE SAFE-IN SAFETY DEVICE > APPLICATION EXAMPLES The SAFE-IN safety device assembled on the industrial sockets is the most innovative element of the new. The SAFE-IN device works like the protection installed on household sockets, i.e., by means of an appropriate shutter, it closes the input of the socket contact tubes and prevents accidental and voluntary contact of live parts of the socket with slim objects, such as screwdrivers or wires. This protection offers an additional safety guarantee, in addition to that already provided by the spring-loaded cover assembled on the mobile sockets. > SAFETY LEVEL OF THE OPTIMA SERIES SOCKETS The sockets with the SAFE-IN safety device guarantee a higher level of safety in comparison with ordinary industrial sockets, especially in environments where there may be children present or people who have not been trained about electrical dangers (public areas, amusement parks, campgrounds, open markets, etc.). Dangerous situations, such as the important examples illustrated in the figure to the side, can be resolved thanks to the new OPTIMA Series sockets equipped with the SAFE-IN safety device. > POTENTIALLY DANGEROUS SITUATIONS Connector tube protective shutter for greater safety against direct contacts. (The SAFE-IN safety device). 5

6 > INDUSTRIAL SURFACE MOUNTING SOCKET OUTLETS > REFERENCE STANDARDS EN Plugs, socket-outlets and couplers for industrial purposes. Part 1: general requirements. EN Plugs, socket-outlets and couplers for industrial purposes. Part 2: dimensional interchangeability requirements for pin and contact-tube accessories. > QUALITY MARKS > VERSIONS BASE version TOP version COMBI version > SURFACE MOUNTING INSTALLATION AXIS BASE TOP COMBI > TECHNICAL CHARACTERISTICS Rated current: Rated voltage: Frequency: Insulating voltage: Protection degree: V~ d.c Hz 500/690V~ Base and top: IP44 - IP66/IP67 COMBI: IP44 closed cover Operating temperature according to the reference standard: -25 C +40 C Max operating temperature: 60 C Glow Wire test: 0 C/850 C Material: Engineering plastic IK degree at 20 C: IK08 Cable inlets: Cable sleeve IP44 Cable gland IP66/IP67 Halogen free: Yes Terminals: Screw (-) Spring () Safe-in device: Fuses: (COMBI version) Max 10A - 5x20mm H: high power cutoff (1500A) T: delayed action > BEHAVIOUR WITH CHEMICAL AND ATMOSPHERIC AGENTS Saline solution Acids Bases Solvents Concentrated Diluted Concentrated Diluted Hexane Benzol Acetone Alcohol Mineral oil UV rays Limited Resistance Not Not Not Limited Resistance Limited Resistance For specific substances please contact our technical service. 6

7 Fastening to exterior wall. TOP version: threaded knockout hole inlets, version IP66/IP67, for quick fastening of the cable entry device. IP44 versions supplied with. 16- Surface mounting sockets with spring terminals. TOP version: ability to create entry-exit. TOP version: reversible base and removable socket for easy wiring. TOP IP66/IP67 version: integrated, one-piece gasket, fastening screws outside the gasket. TOP version: entry-exit terminal board accessory. TOP version: versions with SAFE-IN () safety device available. COMBI version: combined versions, industrial and household socket. BASE version: simplified wiring. Socket fixed to the base, open terminals orientated in the same direction and easily accessible. 7

8 OPTIMA-REVERSE Series > PLUGS WITH PHASE INVERTER > REFERENCE STANDARDS EN Plugs, socket-outlets and couplers for industrial purposes. Part 1: general requirements. EN Plugs, socket-outlets and couplers for industrial purposes. Part 2: dimensional interchangeability requirements for pin and contact-tube accessories. > VERSIONS Plugs Appliance inlets > PHASE INVERTER 1 2 Fixed and movable plugs which rapidly invert two phases in order to return to the correct direction of rotation of threephase motors for movable and fixed applications. > TECHNICAL CHARACTERISTICS Rated current: Rated voltage: Frequency: V~ 50 60Hz Insulating voltage: 690V~ Protection degree: Operating temperature according to the reference standard: Max operating temperature: 60 C Glow wire test: Material: IK degree at 20 C: Cable inlets: Halogen free: Terminals: Snap-on device: Polarity: IP44 - IP66/IP67-25 C +40 C 0 C/850 C Engineering plastic IK08 Cable gland Yes Screw - / Connectable cables: Flexible class 5 or 6 > BEHAVIOUR WITH CHEMICAL AND ATMOSPHERIC AGENTS Saline solution Acids Bases Solvents Concentrated Diluted Concentrated Diluted Hexane Benzol Acetone Alcohol Mineral oil UV rays Limited Resistance Not Not Not Limited Resistance Limited Resistance For specific substances please contact our technical service. 8

9 > WIRING AND INSTALLATION Wiring capacity of the terminals (mm 2 ) Rated voltage Over 50V Rated current (A) 1 Plugs Appliance inlets Min Max > OPERATING PRINCIPLE OF THE PHASE INVERTER 2,5 2,5 6 Max. cable size accepted by the cable clamp: Rated current (A) 8 Min 11,5 Outside Ø mm Max The phases are inverted by simply pushing and turning the phase pin support with a screwdriver. 9

10 OPTIMA-EX Series > PLUGS FOR USE IN EXPLOSIVE ATMOSPHERES > REFERENCE STANDARDS EN Plugs, socket-outlets and couplers for industrial purposes. Part 1: general requirements. EN Plugs, socket-outlets and couplers for industrial purposes. Part 2: dimensional interchangeability requirements for pin and contact-tube accessories. EN Electrical apparatus for use in the presence of combustible dust. Part 0: general requirements. EN Electrical apparatus for use in the presence of combustible dust. Part 1: protection by enclosures "td". > TECHNICAL CHARACTERISTICS ATEX Code: Ex Protection type: Protection degree: Ambient temperature: Maximum permissible surface temperature: Impact resistance: Glow wire test: Self extinguishing UL94: Material: Colour: Rated current: Rated voltage: Frequency: Insulating voltage: Terminals: II 2D Ex td A21 IP66 T90 C U IP66-25 C +60 C T90 C 7J 850 C/960 C 5VA Thermoplastic Grey --63A-125A V~ 50 60Hz 500/690V~ Screw > PRODUCTS FOR USE IN EXPLOSIVE ATMOSPHERES Scame offers products for installation in environments with a potential risk of explosion identified as zone 21 and which fall under the area of application of the ATEX Directive (European Directive 94/9/EC). 3P+N+ 218.EX12537 ICEPI 10 ATEX 03C010 IP66 T95 C - 125A - 6h / V~ Ex td A21 Ta C II 2D > BEHAVIOUR WITH CHEMICAL AND ATMOSPHERIC AGENTS Saline solution Acids Bases Solvents Concentrated Diluted Concentrated Diluted Hexane Benzol Acetone Alcohol Mineral oil UV rays Limited Resistance Not Not Not Limited Resistance Limited Resistance For specific substances please contact our technical service. 10

11 OPTIMA-HD Series > PLUGS AND CONNECTORS FOR DEMANDING APPLICATIONS > REFERENCE STANDARDS EN Plugs, socket-outlets and couplers for industrial purposes. Part 1: general requirements. EN Plugs, socket-outlets and couplers for industrial purposes. Part 2: dimensional interchangeability requirements for pin and contact-tube accessories. > TECHNICAL CHARACTERISTICS Specifically designed for cold-storage containers and shipyards V 3h-3P+ = Rated current: Rated voltage: Frequency: Insulating voltage: --63A-125A V~ 50 60Hz 500/690V~ Protection degree: IP66/IP67 Operating temperature according to the reference standard: -25 C +40 C Max operating temperature: 60 C Glow wire test: Self extinguishing UL94: Material: Colour: Terminals: 850 C/960 C 5VA Thermoplastic Grey Screw > BEHAVIOUR WITH CHEMICAL AND ATMOSPHERIC AGENTS Saline solution Acids Bases Solvents Concentrated Diluted Concentrated Diluted Hexane Benzol Acetone Alcohol Mineral oil UV rays Limited Resistance Not Not Not Limited Resistance Limited Resistance For specific substances please contact our technical service. 11

12 Industrial plugs and sockets > PLUGS IP44 FAST WIRING Poles Hz. Volt Colour h. 10/50 10/ (Δ) P (Δ) F 50/ ( ) (Δ) ( ) P ( ) (Δ) F ( ) 50/ P F 50/60 trasf c.c. > c.c. > / P F 50/ ( )( ) ( )( ) P ( ) (Δ) F ( ) / > / / ( )( ) ( )( ) P ( ) (Δ) F ( ) 50/ Package/Bulk Pack. = Screw terminals = Insulation perforating terminals (fast wiring) = Spring terminals (fast wiring) ( ) Phase inverter Plugs and flush mounting appliance inlets with phase inverter, page 26 12

13 IP66/IP67 63A 6/24 125A 1/8 FAST WIRING (Δ) P (Δ) F ( )(Δ) ( ) P ( )(Δ) F ( ) P F P F ( )( ) ( )( ) P ( ) F ( ) F ( )( ) ( )( ) P ( ) F ( ) ( ) Black-coloured Versions also available in black; just add.k at the end of the catalogue number. Example K (Δ) Transparent grip Version also available with transparent grip; just add.tr at the end of the catalogue number. Example TR 13

14 Industrial plugs and sockets > FLUSH MOUNTING APPLIANCE INLETS IP44 IP66/IP67 Poles Hz. Volt Colour h. 50/ / /60 trasf. 12 c.c. > c.c. > / / / > / / / x75 10/ ( ) ( )( ) ( )( ) /50 (1) 10/50 10/50 (1) 75x75 75x75 75x ( ) ( )( ) ( )( ) ( ) ( )( ) ( )( ) ( ) ( )( ) ( )( ) Package/Bulk Pack. (1) = = Screw terminals 14

15 > SURFACE MOUNTING APPLIANCE INLETS IP66/IP67 63A 110x A 114x IP66/IP67 63A PG29 3/12 PG entry 125A PG48 1/8 63A M32 3/12 Metric entry 125A M63 1/ M M M M M M M M M M M M M M M M12597 ( ) Phase inverter Plugs and flush mounting appliance inlets with phase inverter, page 26 ( ) Black-coloured Versions also available in black; just add.k at the end of the catalogue number. Example K 15

16 Industrial plugs and sockets > CONNECTORS - IP44 SAFE-IN Poles Hz. Volt Colour h. 10/50 10/ (Δ) H 50/ ( )(Δ) ( ) H ( ) 50/ H 50/60 trasf c.c. > c.c. > / H 50/ ( ) ( ) H ( ) / > / / ( ) ( ) H ( ) 50/ Package/Bulk Pack. = Screw terminals = Insulation perforating terminals (fast wiring) = Spring terminals (fast wiring) 16

17 > SCREW TERMINALS CONVENTIONAL WIRING 10/50 FAST WIRING P (Δ) P ( )(Δ) P F F ( ) F Versions: A Plugs and connectors A Flush mounting plugs and sockets 16- TOP version surface mounting sockets. > INSULATION PERFORATING TERMINALS FAST WIRING P P ( ) F F ( ) Versions: Plugs and connectors. > SPRING TERMINALS FAST WIRING P ( ) F ( ) Versions: Plugs and connectors 16- Flush mounting sockets 16- TOP version surface mounting sockets. ( ) Black-coloured Versions also available in black; just add.k at the end of the catalogue number. Example K (Δ) Transparent grip Version also available with transparent grip; just add.tr at the end of the catalogue number. Example TR 17

18 Industrial plugs and sockets > CONNECTORS - IP66/IP67 Poles Hz. Volt Colour h. 63A 6/24 125A 1/ (Δ) / ( )(Δ) ( ) / /60 trasf c.c. > c.c. > / / ( ) ( ) / > / / ( ) ( ) / Package/Bulk Pack. = Screw terminals = Insulation perforating terminals (fast wiring) = Spring terminals (fast wiring) 18

19 > SAFE-IN SAFE-IN H H ( ) H P (Δ) P ( )(Δ) P FAST WIRING F F ( ) F Sockets available with shielded contact tubes to prevent direct contacts H H ( ) P P ( ) F F ( ) F H ( ) P ( ) F ( ) ( ) Black-coloured Versions also available in black; just add.k at the end of the catalogue number. Example K (Δ) Transparent grip Version also available with transparent grip; just add.tr at the end of the catalogue number. Example TR 19

20 Industrial plugs and sockets > FLUSH MOUNTING SOCKET OUTLETS - IP44 SAFE-IN FAST WIRING Poles Hz. Volt Colour h. 70x87 10/100 84x106 10/50 70x87 10/100 70x87 10/100 84x106 10/ H F F 50/ ( ) ( ) H ( ) F ( ) F ( ) 50/ H F F 50/60 trasf. 12 c.c. > c.c. > / H F F 50/ ( ) ( ) H ( ) F ( ) F ( ) / > / / ( ) ( ) H ( ) F ( ) F ( ) 50/ Package/Bulk Pack. = Screw terminals = Spring terminals (fast wiring) ( ) Black-coloured Version also available in black; just add ".K" at the end of the catalogue number. Example K 20

21 > FLUSH MOUNTING SOCKET OUTLETS - IP66/IP67 70x87 10/100 84x106 10/50 63A 100x110 6/30 125A 114x114 1/10 SAFE-IN 70x87 10/100 70x87 10/100 FAST WIRING 84x106 10/ H F F ( ) ( ) H ( ) F ( ) F ( ) H F F H F F ( ) ( ) H ( ) F ( ) F ( ) ( ) ( ) H ( ) F ( ) F ( ) Accessories Empty boxes for creating surface mounting versions, page 28 21

22 Industrial plugs and sockets > SURFACE MOUNTING SOCKET OUTLETS OPTIMA-TOP Series IP44 SAFE-IN FAST WIRING Poles Hz. Volt Colour h. M20/M25 M32 1/10 M20/M25 M20/M25 M32 1/ T T TH TF TF 50/ T T TH TF TF 50/ T T TH TF TF 50/60 trasf. 12 c.c. > c.c. > T T T T T T T T T T T T 50/ T T TH TF TF 50/ T T TH TF TF T T T T 50/ T T T T > T T T T T T 50/ T T 50/ T T TH TF TF 50/ T T T T T T T T T T Package/Bulk Pack. IP44 version: standard supply cable sleeve. = Screw terminals = Spring terminals (fast wiring) 22

23 OPTIMA-TOP Series OPTIMA-BASE Series IP66/IP67 M20/M25 M32 1/10 SAFE-IN M20/M25 M20/M25 FAST WIRING M32 1/10 IP44 M20/M25 M32 1/ T T TH TF TF T T TH TF TF T T TH TF TF T T T T T T T T T T T T T T TH TF TF T T TH TF TF T T T T T T T T TF T T T T T T T T T T TH TF TF T T T T T T T T T T 23

24 Industrial plugs and sockets > SURFACE MOUNTING SOCKET OUTLETS WITH INCLINED ENCLOSURE IP66/IP67 PG entry Metric entry Poles Hz. Volt Colour h. 63A PG29 6/12 125A PG48 1/8 63A M32 6/12 125A M63 1/ M / M M / M /60 trasf M M63533 c.c. > M63534 c.c. > M M M / M M / M M M M / M M M M > M M / M M / M M / M M M M M M Package/Bulk Pack. 24

25 > SURFACE MOUNTING SOCKET OUTLETS - IP44 OPTIMA-COMBI Series Without protection Industrial socket Poles Volt Colour h (*) / PN BN FN LN / PN BN FN LN / PN BN FN LN Industrial socket Poles Volt Colour h / PF BF FF LF / PF BF FF LF 3P+N+T / PF BF FF LF - Package/Bulk Pack. - Household sockets protected by standard supplied fuse. (*) 13A Sockets with standard supplied 10A fuse protection. With protection: fuse (*) > AVAILABLE STANDARDS ITALIAN STANDARD P30 - FRENCH STANDARD ENGLISH STANDARD 13A PLURISTANDARD Shuttered socket CEI Shuttered socket NFC Shuttered socket BS BS 7288: 1990 Shuttered socket - Standard supply cable sleeve. - Solution already wired up to the power supply terminal board. 25

26 Industrial plugs and sockets > PLUGS WITH PHASE INVERTER OPTIMA-REVERSE Series IP44 IP66/IP67 Poles Hz. Volt Colour h. 10/50 50/ RV RV RV RV 50/ RV RV RV RV > FLUSH MOUNTING APPLIANCE INLETS WITH PHASE INVERTER OPTIMA-REVERSE Series IP44 IP66/IP67 Poles Hz. Volt Colour h. 10/50 10/50 (1) 10/50 10/50 (1) 75x75 75x75 75x75 75x75 50/ RV RV RV RV 50/ RV RV RV RV Package/Bulk Pack. (1) = 26

27 > PLUGS - IP66/IP67 - ATEX OPTIMA-EX Series Poles Hz. Volt Colour h Also available in the version 2P 20-25V code 235.EX /12 1/12 63A 1/8 ATEX: For applications in potentially explosive atmospheres. 125A 1/8 50/ EX EX EX EX / EX EX EX EX EX633 50/ EX EX EX EX12537 > PLUGS - IP66/IP67 - HEAVY DUTY OPTIMA-HD Series Poles Hz. Volt Colour h Twisted cable 63A 6/24 50/ KXB KX 125A 1/8 50/ KXB KX 50/ KX Standard cable > CONNECTORS - IP66/IP67 - HEAVY DUTY OPTIMA-HD Series Poles Hz. Volt Colour h 50/ KXB 50/ KXB KX 50/ KX Package/Bulk Pack. Twisted cable 63A 6/24 1/12 Standard cable 125A 1/8 27

28 Industrial plugs and sockets > ACCESSORIES Description Cap for plugs IP67 10/ Ring nut spare part kit 1/ A Ring nut spare part kit Entry-exit terminal board for TOP version - 5 poles 6mm 2 10/ Threaded cable sleeve IP55 Package/Bulk Pack. M20 100/ M25 100/ M32 100/ > EMPTY SURFACE MOUNTING BOXES - IP67 Outlet Straight box Angled box Cable Inlet Cable Inlet IP44/IP67 70x87 PG (*) Knockout M M0016 (*) hole IP44/IP67 84x106 PG (*) M M0032 (*) IP44/IP67 70x87 PG Knockout M M0116 hole IP44/IP67 84x106 PG M M0132 Threaded Suitable for sockets 63A IP67 125A IP67 Flange dim (mm) 100X X114 PG M M0163 PG M M0125 Package/Bulk Pack. - Supplied with socket fastening screws. - Screw cap with seal. (*) Suitable for the sealing caps 28

29 > DIMENSIONS PLUGS IP44 A Ø D L Min Ø Min IP66/IP67 A Ø G L Min Ø Min A A APPLIANCE INLETS - IP44 APPLIANCE INLETS - IP66/IP67 A B A B IP44 A B IP66/IP67 A B (Dimension in mm) 29

30 30 (Dimension in mm) PANEL MOUNTING SOCKET OUTLETS - ANGLED - IP44 PANEL MOUNTING SOCKET OUTLETS - ANGLED - IP66/IP67 A B C D F G H I A B C D E F G H I > DIMENSIONS CONNECTORS A Ø D L Min Ø Min A ,5 64,25 IP66/IP67 63A 125A Ø G L Min Ø Min IP44

31 TOP VERSION - IP44 TOP VERSION - IP66/IP67 A B C D E F G H I A B C D E F G H I / M20X1.5 M25X1.5 M25X1.5 M32X1.5 M32X1.5 M32X1.5 M20X1.5 2X M25X1.5 2X M25X1.5 2X M32X1.5 2X M32X1.5 2X M32X / M20X1.5 M25X1.5 M25X1.5 M32X1.5 M32X1.5 M32X1.5 M20X1.5 2X M25X1.5 2X M25X1.5 2X M32X1.5 2X M32X1.5 2X M32X1.5 BASE VERSION - IP44 COMBI VERSION - IP44 A B C D E F G H A B C D E F G H / M20X1.5 M25X1.5 M25X1.5 M32X1.5 M32X1.5 M32X M32X1.5 M32X1.5 M32X1.5 M32X1.5 M32X1.5 M32X1.5 (Dimension in mm) 31

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