6, 8" & 10" TD-SERIES Top Drive Transport Auger

Transcription

1 6, 8" & 10" TD-SERIES Top Drive Transport Auger Applicable to all TD6, TD8 and TD10 Augers with Serial Numbers Ending in -AC Operator and Assembly Manual CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 1

2 Table of Contents SAFETY AND OPERATION ASSEMBLY MAINTENANCE AND LUBRICATION PARTS SPECIFICATIONS WARRANTY (inside back cover) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 2

3 Safety CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 3

4 SAFETY INSTRUCTIONS Cardinal Grain is sincerely interested in the safe operation of our grain handling equipment. Therefore, we recommend the following precautions should be taken when operating, starting or doing any maintenance work on this auger. Read and understand the operator s manual before operating. Always transport the auger in the fully down position. The auger should never be towed without a safety chain securely attached between the auger hitch and the towing vehicle. Always check that the hitch pin is held securely in place before towing. When moving the auger on a public road, use a red flag, SMV (Slow Moving Vehicle) sign, and/or warning lights to provide adequate warning to operators of other vehicles. The overall width on some models exceeds 8 ft 6 in. It is the operator s responsibility to know and comply with regulations regarding transport on a public road. Exercise extreme caution in maneuvering on or around tight corners; the end of the auger extends far beyond the axle, so remember that it will follow a wide path around a corner. The auger must be on a level surface and wheels free to move when raising or lowering. Everyone should be kept clear during these operations. Empty the auger before moving, to prevent upending. Keep hands, feet, hair, and clothing away from exposed flighting and all moving parts. Do not allow children or anyone other than the operator close to the auger when in operation. Make certain everyone is clear before operating or moving auger. Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing, adjusting, cleaning, or unclogging the equipment. Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the auger. Auger should be stored in the fully down position. Chock the wheels so that there is no chance of auger moving. Each time you prepare to use the auger, check the PTO drive shaft to see that it is securely attached at both ends. The guard must be in good condition and rotate freely. Before operating the auger, make certain that all safety shields and devices are in place and in good condition. CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 4

5 OSHA regulation (a)(6) states, "At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all covered equipment with which he is or will be involved." We encourage you to follow this practice. Below is a sign-off sheet to facilitate your record keeping to show compliance with this regulation. TRAINING RECORD LOG DATE of Training Employer's Signature Employee's Signature CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 5

6 SAFETY DECAL POSITIONS Replacement safety decals can be obtained free of charge from your local Cardinal Dealer, or by calling: CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 6

7 Item 1 : Part # Item 3 : Part # Item 2 : Part # Item 5 : Part # Item 4 : Part # CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 7

8 Item 6 : Part # Item 7 : Part # Item 8 : Part # CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 8

9 DESIGNATED WORK AREA It is good practice to secure the discharge end of the auger to the bin to avoid possible upset in high winds. CHOCK WHEELS CHOCK WHEELS PTO DRIVE AREA HAZARD KEEP OUT WORK AREA AUTHORIZED PERSONNEL ONLY! CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 9

10 This safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! It will be used throughout this manual to call your attention to specific instructions relating to safety. Please pay particular attention to the items preceded by this symbol. Operator Qualifications 1. This portable auger shall be operated ONLY by competent and experienced persons. Anyone who will operate or work around this auger must use good common sense. 2. Some regulations specify a minimum age requirement for the operation of power machinery. It is your responsibility to know and abide by the applicable regulations for your area or situation. 3. OSHA regulation (a)(6) states, "At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all covered equipment with which he is or will be involved." 4. Unqualified persons are to stay out of the work areas as shown in the work area diagrams. 5. A person who has not read and understood all operating and safety instructions is not qualified to operate this auger. DESIGNATED WORK AREA Before starting the auger, a designated work area should be established and properly marked. See diagram on facing page. The boundaries shall be marked off with colored nylon or plastic rope hung as portable barriers to define the designated work area. RULES FOR SAFE WORK AREA 1. Under no circumstances should persons not involved in the operation be allowed to trespass into the work area. 2. It shall be the duty of all operators to see that children and/or other persons stay out of the work areas! Trespass into the work area by anyone not involved in the actual operation, or trespass into a hazard area by anyone, shall result in an immediate shut down by the operator. 3. Prior to start up and during operation, it shall be the responsibility of all operators to see that the work area has secure footing, is clean and free of all debris and tools which might cause accidental tripping and/or falling. It shall also be their responsibility to keep the work area clean and orderly during the operation. CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 10

11 TRANSPORT and PLACEMENT CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 11

12 Transport : Moving the auger with the towing vehicle to or from the work area. 1. Your grain auger should always be empty and in the "full down" position for transport. The chassis lift arms should rest against the chassis stop, with no load on the lift cable. 2. The hitch pin should be securely attached in a way that it cannot come undone and a safety chain connected between the auger and the towing vehicle. 3. You are responsible for knowing and maintaining compliance with the applicable state and local regulations governing marking, towing, and maximum width. A slow moving sign should be displayed at the output end of the auger. 4. Auger is designed for transport at tractor speeds. Don't travel faster than 20 mph. 5. Care should be exercised when travelling on rough and uneven terrain to avoid upset. Be particularly cautious when turning! 6. Watch for overhead obstructions and electrical wires. Electrocution can occur without direct contact. 7. Never allow anyone to stand underneath or ride on an auger while it is being operated or transported. Placement : Moving the auger with the tow vehicle into or out of its working position 1. Never move an auger manually. Use a vehicle, preferably a tractor. Augers should always be empty before lifting or moving. 2. The auger must be on a level surface, attached to a vehicle, and its wheels must be free to move as it is raised or lowered. Keep travel distance to a minimum when placing a raised auger. 3. Make sure the entire area above the auger and in the line of travel is clear of obstructions and electrical wires. CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 12

13 4. Slowly move the auger into working position with the towing vehicle--never by hand! Make certain everyone is clear of the work area. 5. Once in place, the auger can be unhitched from the tractor at the intake end, and supported at the discharge end. Wheels on the auger should be chocked on both sides. Never attempt to increase auger height by positioning wheels on lumber or blocks. 6. On PTO models, reposition the tractor and hook up the PTO shaft. DO NOT LIFT OTHER ITEMS WITH THE AUGER! The mechanical lift is designed for lifting the auger weight only! CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 13

14 MACHINE INSPECTION After delivery of a new auger and/or completion of assembly and before each use, inspection of the equipment is mandatory. This inspection should include but not be limited to : 1. Check to see that all guards are in place and secured, and functional. PTO shields must rotate easily. 2. Check all safety signs and replace any that are worn, missing, or illegible. Contact your Cardinal dealer for replacements. 3. Check to see that the access panels are in place and secured. 4. Check for loose or missing fasteners. 5. Are all belts and chains properly adjusted? 6. Is there any oil leaking from the gearbox? 7. Wheels : Are the tires properly inflated? Are the lug nuts tight? Is there side-to-side play that might indicate loose wheel bearings? 8. Truss Cables : Are the cables taut? Is there excessive downward bow in the auger tube? PTO Driveline and Lock Out Match the right tractor PTO spline and speed with the PTO driveshaft provided with the implement. This will assure proper geometry and operating speed. Never use a spline adaptor on your PTO shaft. Never operate 540 rpm implements at 1000 rpm. Use of PTO adaptors will void warranty due to damage caused to the tractor PTO, PTO driveshaft, or implement. It is essential that you inspect your driveline before adding power and that you know how to shut down in an emergency. Whenever you must service or adjust your equipment, make sure you shut down and lock out your power source. 1. Never use a PTO shaft without a rotating shield in good working order. Also see that the driveline safety shields are in place on the auger and on the tractor. 2. Be certain that the PTO shaft is securely attached at both ends, to the tractor and the auger input shaft. 3. Do not exceed maximum recommended operating length or angularity of the PTO shaft. 4. Before starting power source, be certain that power to the PTO is off. 5. Stay out of the hazard area of an operating PTO driveline. Lock Out - Remove ignition key or coil wire from power source. If this is impossible, remove the PTO shaft from the work area. BEFORE OPERATING AUGER 1. Make certain everyone is clear of the auger before starting or moving it. 2. Make certain all guards and shields are in place before starting. 3. CAUTION Auger should be securely fastened to the bin or building during operation or when raised and unattended. CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 14

15 BREAK - IN INSTRUCTIONS Augers should be broken in properly and never run empty. Do not try out new auger prior to season by running it empty. This will result in serious damage to your auger. Idle the tractor engine and be sure a supply of grain is available. Slowly engage PTO clutch and increase RPM to handle grain supply. New augers should always be run at reduced capacity until tube and screw become polished. This would also be true of an auger which has not been used for some time. ANGLE OF OPERATION Your auger is designed to operate between 8 and 45 degrees angle of elevation on the main tube. Capacity decreases and power requirement increases as the angle of operation increases. Therefore, it will be most efficient to operate at the lowest angle which will serve your needs. OPERATION During the regular operation of your auger, one person shall be in a position to monitor the operation. It is also good practice to visually inspect the equipment periodically during the actual operation. You should be alert for unusual vibrations, noises, and the loosening of any fasteners. 1. Observe work area restrictions, as outlined in previous sections. 2. Keep all safety shields and devices in place. 3. Make certain everyone is clear before operating or moving the auger. 4. Keep hands, feet, hair, and clothing away from moving parts. 5. Shut off and lock out power to adjust, service, or clean any part of the auger. A) Normal Shutdown 1. Make certain that the equipment is empty before stopping the unit. 2. Before the operator leaves the work area, the power source should be locked out. B) Emergency Shutdown 1. Should the auger be immediately shut down under a load - disconnect and lock out the power source. Clear as much grain as you can from the hopper and auger. Never attempt to restart when full. 2. Reconnect power source and clear the auger gradually. 3. Starting the auger under load may result in damage to the equipment. Such damage is considered abuse of the equipment. CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 15

16 CLEAN UP AND STORAGE 1. Clean entire work area. 2. Remove anchors, supports, and chocks. If the auger has been tied off to the bin on top, remember to remove the tie-off straps before moving the auger out of position. 3. Move the auger slowly out of working position with towing vehicle, not by hand. Make certain everyone is clear, and watch out for obstructions. 4. Lower the auger to the "full down" position immediately upon clearance of any obstructions. 5. Transport to the new work area or storage area. Observe previous transport and placement instructions. 6. It is recommended that auger be stored in the "full down" position with the intake end anchored. This protects the auger against toppling over during a wind storm. It also eliminates the possibility of an inexperienced operator hooking up to a raised auger and driving the unit into an overhead power line. CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 16

17 ASSEMBLY CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 17

18 Figure 1 32' Auger 47' Auger 52' AUGER 15' INTAKE TUBE 16' INTAKE SCREW TUBE JOINER 31' DISCHARGE SCREW 31' DISCHARGE TUBE 52' Auger 57' AUGER 20' INTAKE TUBE 21' INTAKE SCREW TUBE JOINER 31' DISCHARGE TUBE 31' DISCHARGE SCREW 57' Auger 25' INTAKE TUBE TUBE JOINER 31' DISCHARGE TUBE 62' Auger 62' AUGER 26' INTAKE SCREW 31' DISCHARGE SCREW 30' INTAKE TUBE TUBE JOINER 31' DISCHARGE TUBE 31' INTAKE SCREW 31' DISCHARGE SCREW 72' Auger 72' AUGER TUBE JOINER 40' INTAKE TUBE 31' DISCHARGE TUBE 31' INTAKE SCREW 10' EXTENSION SCREW 31' DISCHARGE SCREW CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 18

19 1. Prepare Work Area An open, level area will be needed for assembly. There must be enough room to lay out the full length of the auger with room to work. A lifting device with sufficient capacity to lift the auger to a height of approximately 8' will be needed. The tubes may be assembled at ground level, but you may find the job easier if sturdy saw horses or stands are available to support the tubes at a convenient height. Secure the tubes with clamps or straps to prevent them from rolling off the saw horses. 2. Prepare Parts and Read the Manual Unpack the parts and check for shipping damage. Some of the necessary hardware is loosely secured in place at the factory. However, there are also some items that are shipped in the accessories box. Unpack these items and arrange them in a convenient place. It will be helpful if you take the time to read through all of the assembly steps before you begin. This will allow you to keep the big picture in mind and may help to prevent some mistakes. 3. Arrange the Tubes (Refer to Figure 1) Arrange the main tubes and screws in the proper order. The screws are shipped from the factory inside the correct tube, so it should not be necessary to remove the screws from the tubes. Refer to the Lay- Out diagram in Figure Couple the Screws (Refer to Figure 2) Make sure that the tube joiner is in place on the upper tube (as shown in Figure 2) before joining the screws together. Slide the intake screw up to join the two screws as shown in Figure 2 and secure with two coupler bolts and two locknuts. Make sure that the flighting of the lower screw aligns with the flighting of the upper screw. If the bolts will not slide into place, it may be necessary to ream the holes with a drill bit. If there are any sharp edges or burrs at the outer edges of the flighting at the joint, use a grinder or sander to smooth them. This will help prevent damage to the tube if the auger is run empty. CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 19

20 Figure 2 Joint Details DO NOT couple the screws with the flighting ends 180 degrees apart. The bolt holes will still line up, but your auger will not operate efficiently. 5. Join the Tubes Slide the intake tube to butt against the top tube. Position the tube joiner centered over the joint with the bolt flanges on top. Check the overall alignment as the tubes are joined to be sure of maintaining a straight auger. To help provide a reference for aligning the intake tube with the top tube, the truss supports can be attached at this time (see Figure 4). Tighten the bolts in the tube joiner evenly, starting with the center bolt and working your way to the ends of the joiner. Repeat the pattern until a torque reading of 35 foot-pounds is achieved CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 20

21 6. Assemble the Top End (Refer to Figure 3) Mount the discharge spout using the two clamp bands and included hardware. All the other parts shown in this diagram are pre-assembled at the factory. They are shown here for reference. Figure 3 Spout Mounting Details Item # Part # Description Quantity Clamp Band Discharge Spout 50 deg, black poly (Standard) Discharge Spout WA 90 deg, galvanized metal (Optional) Hex Bolt, 3/8-16 x 1-1/2, grade Washer, Flat 3/ Hex Nut, 3/8-16, center lock, grade 5 4 CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 21

22 Item # Part # Description Qty (47' Auger) Qty (52' Auger) Qty (57' Auger) Qty (62' Auger) Qty (72' Auger) Nut, 1/2-13 Hex Flanged Whiz Flat Washer, 3/ Eyebolt, 1/2 x Cable Clamp for 5/16 Cable Nut, 3/8-16 Center Lock Bolt, 3/8-16 x 1-3/ Truss Support Pipe Truss Cross Pipe Cable, 5/16 X 37 Feet Cable, 5/16 X 39 Feet Cable, 5/16 X 45 Feet Cable, 5/16 X 48 Feet Cable, 5/16 X 57.5 Feet 2 CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 22

23 7. Assemble the Cable Trusses for 47', 52', 57', 62', and 72' augers (Note: Trusses not required for 32' models) (Refer to Figure 4 and Figure 5) Insert the truss support pipes (Item 7) and fasten loosely with nuts and bolts (Items 5 and 6). For 47', 52', and 57' models, remove the nuts and saddles from 2 of the cable clamps (Item 4). For 62' and 72' models, remove the nuts and saddles from 4 of the cable clamps (Item 4) Use the u-bolt from the cable clamp to go over the cable (Item 9), then through the holes in the cross pipe (Item 8), then through the holes in the truss support pipe (Item 7). Fasten loosely with the nuts from the cable clamp. Do not use the saddles on these clamps. Insert a cable (Item 9) through the attachment point on one of the sides of the top tube near the discharge hole. Loop the end of the cable through the attachment point and then back on itself approximately 6 inches. Secure with 3 cable clamps (Item 4), as shown in Figure 5. To achieve maximum holding power, the saddles should be positioned on the live side of the cable loop, with the u-bolts on the dead side, as shown here. Figure 5 Cable Clamp Placement Lift one end of the auger approximately 4" to put a slight bow in the main auger tube. Insert an eye bolt (Item 3) through the hole in the rear cable attachment point on each side of the intake tube. Put a washer (item 2) on the bolt and then thread on a nut (Item 1) just enough to retain the bolt. Attach the cables to the eyebolts with three cable clamps on each side. Pull the cables as tight as possible and then tighten the clamps as shown in Figure 5. Tighten the nut on the stud end of the eye bolt to increase tension in the cable until taut. It is best to alternate sides to tighten both cables evenly. Check side to side alignment to be sure that the auger is straight. Lock the eye bolts by tightening a second nut (Item 2) against the first one. Tighten the nuts on the u-bolts holding the cable to the truss cross pipes. Tighten the bolts and nuts (items 5 and 6) at the base of the truss support pipes. Lower the end of the auger back down to its resting position. CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 23

24 8. Assemble the Chassis (Refer to Figure 6, Figure 7, and Table 1) Mount the wheels to the axle (item 1). Attach the chassis pipes (item 3) to the axle using hardware items 4 and 5 as shown in Figure 6. Secure the lift pipes (item 6) to the axle using hardware items 4 and 5, as shown in Figure 6. Install chassis braces (items 7 and 8, if equipped) between chassis pipes using hardware items 12 & 13, as shown in Figure 7. Install chassis braces (items 9, 10, and 11, if equipped) between lift pipes using hardware items 12 & 13, as shown in Figure 7. Figure 6 Chassis Pipe and Lift Pipe Assembly CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 24

25 Figure 7 Chassis Brace Assembly Discharge End of auger Intake end of auger CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 25

26 (This Page Intentionally Left Blank) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 26

27 Table 1 Chassis Assembly Parts Table 1 Models Part Number (Qty) 6" X 32' 6" X 47' 6" X 52' 6" X 57' 6" X 62' 8" X 32' 8" X 47' 8" X 52' 8" X 57' 8" X 62' 8" X 72' Chassis Assembly Parts 10" X 32' 10" X 47' 10" X 52' 10" X 57' 10" X 62' 10" X 72' Item Description PN Qty PN Qty PN Qty PN Qty PN Qty PN Qty 1 Axle " Rim Only (Std.) Rim & 205/15 Tire opt opt opt opt opt opt Table 1 Rim & 225/15 Tire opt opt opt opt opt opt Chassis Assembly Parts Lug nut, ½-20 cone Chassis Pipe Bolt, 3/4-10 x Nut, 3/ Lift Pipe Table 1 7 Chassis Brace Chassis Brace Chassis Assembly Parts 9 Chassis Brace Chassis Brace Chassis Brace Bolt, 3/8-16 x Nut, 3/ Bolt, 3/4-10 x Washer, 3/ CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 27

28 LIFT RO CARDINAL Top Drive Portable Augers 9. Mount Chassis Lift under Main Tube (Refer to Figure 8, Figure 9, and Figure 10) See Figure 8. Assemble (4) rollers (item 1) onto the (4) roller shafts of the lift roller assemble, and secure in position with (4) retaining rings (item 2). Slide the lift roller assembly over the intake end of the chassis track and slide towards the discharge end of the auger. Attach lift straps to the main tube assembly at the positions indicated in Figure 9. Lift the assembly high enough to allow room to maneuver the chassis assembly into place. Move the tube assembly over the Chassis, OR move the Chassis into position under the tube assembly, as shown in Figure 9. Figure 8 Install Lift Roller Assembly Item Description PN Qty 1 Roller Retaining Ring Lift Roller frame WA LIFT ROLLER ASSY A CHASSIS TRACK INTAKE END OF TUBE DETAIL A CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 28

29 Figure 9 Position Chassis & Tube for Assembly Align the holes and attach the chassis pipes of the LIFT Chassis LIFT STRAP Assembly STRAP to the chassis hook-up plate of the intake tube as shown in Figure 9 and Figure 10. Align the holes and attach the lift pipes of the Chassis Assembly to the lift roller assembly as shown in Figure 9 and Figure 10. LIFT LIFT PIPE PIPE CHASSIS CHASSIS PIPE PIPE Figure 10 Assemble Chassis to Tube Item Description PN Qty 1 Bolt, 3/4-10 X Washer, 3/ Nut, 3/ DISCHARGE DISCHARGE END END INTAKE INTAKE END END After the chassis is firmly attached to the main tube, the tension can be SLOWLY taken off of the lift strap until the intake end of the auger rests on the ground and the lift roller assembly rests against the stop at the discharge end of the chassis track. Make sure that the lift roller assembly is contacting the stop before removing the lift strap from the auger. CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 29

30 10. Mount Chassis Lift Accessories (Refer to Figures and Table 2) Attach the winch (item 3) to the winch mounting plate on the intake tube using hardware items 1, 2, & 4. Figure 11 4 Assemble Winch to Tube Details of Ballooned Items are Listed in Table Assemble the chassis stop assembly and mount to chassis track. o Place one pulley (item 7) and two spacers (item 6) between the flanges of pulley bracket assembly (item 8). o Insert 3/4-10 bolt (item 5) into upper flange, through spacers and pulley, and through bottom flange. o Install 3/4-10 nut (item 9) to secure bolt. o Attach pulley bracket assembly (item 8) to chassis stop assembly (item 12) using one 3/4-10 bolt and one 3/4-10 nut (items 10 and 9). o Mount completed chassis stop assembly to chassis track using (4) 3/8-16 bolts and (4) nuts (items 11 and 13) as shown in Figure 12. DOUBLE-STRUNG AUGERS TD MODELS TD8 32'-52' MODELS TD10 32'-47' MODELS Figure 12 Assemble Chassis Stop Assy to Chassis Track TRIPLE-STRUNG AUGERS TD6 62 MODELS TD8 57'-72' MODELS TD10 52'-72' MODELS Details of Ballooned Items are Listed in Table 2 CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 30

31 Route and install the lift cable o Double-strung models (Refer to Figure 13 and Table 2) Loop one end of lift cable (item 16) around cable thimble (item 14). DOUBLE-STRUNG AUGERS Carefully secure cable onto itself using two cable clamps (item 15). Be sure to follow instructions in Figure 15 for securing clamps to cable. TD MODELS Route free end of cable around pulley (item 6) in lift roller assembly, TD8 32'-52' MODELS and down to the winch. Follow the instructions supplied with the winch to TD10 32'-47' MODELS attach the lift cable to the winch drum. Figure 13 Lift Cable Routing and Installation (Double-Strung Models) LIFT ROLLER ASSY Details of Ballooned Items are Listed in Table 2 See Figure 15 for Cable Termination CABLE SHOWN SLACKED FOR ROUTING CLARITY. WILL STRAIGHTEN OUT WHEN PULLED TIGHT. WINCH When attaching lift cable to winch, be sure to follow the winch installation instructions supplied separately with the auger. ALWAYS make sure there are at least three wraps of cable on the winch drum. CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 31

32 o Triple-strung models (Refer to Figure 14 and Table 2) Loop one end of lift cable (item 16) around cable thimble (item16). Carefully TRIPLE-STRUNG AUGERS secure cable onto itself using two cable clamps (item 15). Be sure to follow instructions in Figure 15 for securing clamps to cable. TD6 62 MODELS Route free end of cable around pulley (item 6) in chassis stop assembly, TD8 57'-72' MODELS around pulley (item 6) in lift roller assembly, and down to the winch. Follow the TD10 52'-72' MODELS instructions supplied with the winch to attach the lift cable to the winch drum. Figure 14 Lift Cable Routing and Installation Details of Ballooned Items are Listed in Table 2 (Triple-Strung Models) See Figure 15 for Cable Termination Reference Figure 12 for Chassis Stop Assembly When attaching lift cable to winch, be sure to follow the winch installation instructions supplied separately with the auger. ALWAYS make sure there are at least three wraps of cable on the winch drum. CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 32

33 Table 2A Chassis Lift Accessory Parts, TD6, TD8 (Used in Figures 11, 12, 13, & 14) 6" X 32' 6" X 47' 6" X 52' 6" X 57' 6" X 62' 8" X 32' 8" X 47' 8" X 52' 8" X 57' 8" X 62' 8" X 72' Item Description PN Qty PN Qty PN Qty PN Qty PN Qty PN Qty 1 Washer, 3/ Bolt, 3/8-16 X Winch Nut, 3/ Bolt, 3/4-10 X 3-3/ Spacer Pulley Pulley Bracket Assy Nut, 3/ Bolt, 3/4-10 X Bolt, 1/2-13 X Chassis Stop Assy Nut, 1/ Cable Thimble Cable Clamp Cable " " " " " " 17 Pin NA NA NA Spring Pin NA NA NA CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 33

34 Table 2B Chassis Lift Accessory Parts, TD10 (Used in Figures 11, 12, 13, & 14) 10" X 32' 10" X 47' 10" X 52' 10" X 57' 10" X 62' 10" X 72' Item Description PN Qty PN Qty PN Qty PN Qty PN Qty PN Qty 1 Washer, 3/ Bolt, 3/8-16 X Winch Nut, 3/ Bolt, 3/4-10 X 3-3/ Spacer Pulley Pulley Bracket Assy Nut, 3/ Bolt, 3/4-10 X Bolt, 1/2-13 X Chassis Stop Assy Nut, 1/ Cable Thimble Cable Clamp Cable " " " " " " 17 Pin NA NA Spring Pin NA NA CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 34

35 Figure 15 Cable End Termination Details of Ballooned Items are Listed in Table 2 To achieve maximum holding power, the saddles should be positioned on the live side of the cable loop, with the u-bolts on the dead side, as shown here Assemble Electric Drive per Figures 16, 17, 18, and 19, if Applicable 12. Assemble PTO Drive per Figure 20, if Applicable CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 35

36 Figure 16 Electric Drive Components - Fully Assembled (see figures that follow) 6" Auger 8" Auger 10" Auger (All Lengths) (All Lengths) (All Lengths) Item Description PN Qty PN Qty PN Qty 1 Clamp Band Half /8-16 x 1-1/2 HH Bolt /8-16 Hex Flange Nut Support Assy Gearbox Mount Assy Gearbox Mounting Plate /8-16 x 3/4 HH Bolt /8-16 Hex Flange Nut Gearbox /2-13 x 1 HH Bolt Lock Washer Hex Head Bolt Bracket Belt Guard Support Hex Head Bolt Motor Base Assy /8-16 x 1 HH Bolt /8-16 Hex Flange Nut Spacer Strap /8-16 x 1 HH Bolt /8-16 Hex Flange Nut Adjusting Rod /4-10 Center Lock Nut /4" Zinc Flat Washer /16-18 x 1-3/4 HH Bolt /16-18 Center Lock Nut Back Plate /16-18 x 3/4 HH Bolt /16-18 Center Lock Nut Front Cover Assy #10 x 1/2 HH Self Drill Coupler Key Roll Pin CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 36

37 Figure 17 Electric Drive Kit - Assy Step 1 (Reference Fig 16) NOTE: For electric drive, the driven pulley should be mounted on the longer gearbox shaft on the cone-shaped side of the gearbox case. Figure 18 Electric Drive Kit - Assy Step 2 (Reference Fig 16) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 37

38 Figure 19 Electric Drive Kit - Assy Step 3 (Reference Fig 16) TD 6 TD 8 TD 10 X 15 ¼ Electric Motor Pulley Info TD6 TD8 TD10 Main Screw RPM Gearbox Pulley Dia. (in) Recommended Motor Pulley Dia. (in) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 38

39 Figure 20 PTO Drive Components NOTE: For PTO drive, the longer gearbox shaft on the cone-shaped side of the gearbox case should be connected to the lineshaft. The PTO shaft should be connected to the short shaft on the flat side of the gearbox. Left Hand Drive shown here. To convert to Right Hand Drive, the vent plug on top of the gearbox should be replaced with a plug. Then the gearbox can be flipped over so that the PTO shaft is on the opposite side. The vent plug should be re-installed in the plug hole that is now on top. 6" Auger 8" Auger 10" Auger (All Lengths) (All Lengths) (All Lengths) Item Description PN Qty PN Qty PN Qty 1 Spring Pin /8-16 x 1 Hex Bolt /8-16 Hex Flange Nut Gearbox Mount Assy PTO Shaft /8-16 x 3/4 Hex Bolt /8-16 Hex Flange Nut Hex Head Bolt Lock Washer Hex Head Bolt PTO Shield Hex Head Bolt Bracket Gearbox Gearbox Mntg Plate CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 39

40 6, 8 & 10 Line Shaft Chart Auger Model Description 32P 32E 47P 47E 52P 52E 57P 57E 62P 62E 72P 72E 6 Dis. Line Shaft N/A N/A 8/10 Dis. Line Shaft st Line Shaft nd Line Shaft rd Line Shaft N/A N/A th Line Shaft N/A N/A N/A N/A N/A N/A N/A N/A th Line Shaft N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Line Shaft Descriptions P/N DESCRIPTION P/N DESCRIPTION Discharge Line Shaft, 1 x Line Shaft w/ Coupler, 1" x 133-1/4" /10 Discharge Line Shaft, 1-1/4" x 76-15/16" Line Shaft w/ Coupler, 1" x 74-1/4" Line Shaft, 1" x 119-1/2" Line Shaft w/ Coupler, 1" x 16' Line Shaft w/ Coupler, 1" x 148-3/8" Line Shaft w/ Coupler, 1" x 59-1/4" Line Shaft w/ Coupler, 1" x 30-1/4" Line Shaft w/ Coupler, 1" x 118-1/4" Line Shaft w/ Coupler, 1" x 16' Line Shaft w/ Coupler, 1" x 44-1/4" Line Shaft Covers 32P 47P 52P 57P 62P 72P Description PN QTY PN QTY PN QTY PN QTY PN QTY PN QTY Top Cover nd Cover rd Cover th Cover Gearbox LS Cover Line Shaft Covers 32E 47E 52E 57E 62E 72E Description PN QTY PN QTY PN QTY PN QTY PN QTY PN QTY Top Cover nd Cover rd Cover th Cover Gearbox LS Cover CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 40

41 CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 41

42 (This Page Intentionally Left Blank) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 42

43 MAINTENANCE AND LUBRICATION PERIODIC INSPECTION 1. The auger is subject to some vibration. Check at least once a week during operation for loose bolts and nuts. Pay special attention to critical areas such as : tube joiners, chassis lift assembly, PTO driveline, and retainer hardware on guards and access covers. 2. Inspect the truss cables. They should be taut and in good condition. If there is excessive downward bow in the auger tube, the truss cables should be tightened. Maintaining a straight auger tube will reduce noise and wear. When tightening the cables, it will be helpful to provide a support at the discharge end of the auger to make the auger tube straight or bowed slightly upward. Use the adjusting nuts on the eyebolts to tighten the cable. If there is insufficient take-up in the eyebolts to achieve the necessary tension, the cables should be re-rigged. (Refer to Step # 7 and Figure 4 in the Assembly section of this manual) 3. Check the tension in the belt drive. Reference picture below. Remove bolts and cover (items 1 and 2) and inspect belt (item 3). To determine proper belt tension, use the belt tension meter available from your authorized Cardinal dealer. To tighten the belt, loosen the eight nuts (item 4) on the top shaft end bearings. Loosen the two adjustment locking nuts (item 5) and adjust belt tension by turning adjustment bolts (item 6). The front and rear bearing should be adjusted equally. Re-tighten the two adjustment locking nuts and the eight nuts on the bearings CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 43

44 4. Check the oil in the gearbox. Oil level should be up to the fill plug on the side of the box. Oil leaking from the gearbox could indicate a bad bearing or seal. (Refer to the gearbox diagrams in the Parts section for replacement parts) 5. Wheels : Are the tires properly inflated? Are the lug nuts tight? Is there side-to-side play that might indicate loose wheel bearings? 6. Check all safety signs and decals and replace any that are damaged, missing, or unreadable. LUBRICATION POINTS HEAD BEARINGS -EVERY 10 HOURS OF OPERATION -2 PUMPS FROM A GREASE GUN LUBRICATION POINTS WHEEL BEARINGS WITH EASY-LUBE HUB -ANNUALLY -5 PUMPS FROM A GREASE GUN WINCH -ANNUALLY GEARBOX -40 HOURS -80/90 GEAR OIL CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 44

45 WINCH MAINTENANCE CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 45

46 (This Page Intentionally Left Blank) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 46

47 PARTS CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 47

48 Chassis Assy Details of Ballooned Items are Listed in Table 3 CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 48

49 Table 3 Chassis Assembly Parts Models Part Number (Qty) 6" X 32' 6" X 47' 6" X 52' 6" X 57' 6" X 62' 8" X 32' 8" X 47' 8" X 52' 8" X 57' 8" X 62' 8" X 72' 10" X 32' 10" X 47' 10" X 52' 10" X 57' 10" X 62' 10" X 72' Item Description PN Qty PN Qty PN Qty PN Qty PN Qty PN Qty Table 3 1 Axle w/ Lug Nuts Chassis Assembly Parts 2 15" Rim Only (Std.) Rim & 205/15 Tire opt opt opt opt opt opt Rim & 225/15 Tire opt opt opt opt opt opt Lug nut, ½-20 cone Chassis Pipe Bolt, 3/4-10 x Nut, 3/ Lift Pipe Chassis Brace Chassis Brace Chassis Brace Chassis Brace Chassis Brace Bolt, 3/8-16 x Nut, 3/ Bolt, 3/4-10 x Washer, 3/ CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 49

50 Chassis Lift Accessories Item Description PN Qty 1 Bolt, 3/4-10 X Washer, 3/ Nut, 3/ Item Description PN Qty 1 Roller Retaining Ring Lift Roller frame WA LIFT ROLLER ASSY A CHASSIS TRACK INTAKE END OF TUBE DETAIL A CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 50

51 4 Details of Ballooned Items are Listed in Table TRIPLE-STRUNG AUGERS TD6 62 MODELS TD8 57'-72' MODELS TD10 52'-72' MODELS DOUBLE-STRUNG AUGERS TD6 TD MODELS 32'-52' MODELS TD10 32'-47' MODELS SINGLE-STRUNG AUGERS TD6 TD MODELS 32'-52' MODELS CARDINAL TD AUGERS, REV AC, DECEMBER 2012 TD10 32'-47' MODELS Page 51

52 Table 4A Chassis Lift Accessory, TD6/8 6" X 32' 6" X 47' 6" X 52' 6" X 57' 6" X 62' 8" X 32' 8" X 47' 8" X 52' 8" X 57' 8" X 62' 8" X 72' Item Description PN Qty PN Qty PN Qty PN Qty PN Qty PN Qty 1 Washer, 3/ Table 4A 2 Bolt, 3/8-16 X Chassis Lift Accessory, TD6/8 3 Winch Nut, 3/ Bolt, 3/4-10 X 3-3/ Spacer Pulley Pulley Bracket Assy Nut, 3/ Bolt, 3/4-10 X Bolt, 1/2-13 X Chassis Stop Assy Nut, 1/ Cable Thimble Cable Clamp Cable " " " " " " 17 Pin NA NA NA Spring Pin NA NA NA CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 52

53 Table 4B Chassis Lift Accessory, TD10 10" X 32' 10" X 47' 10" X 52' 10" X 57' 10" X 62' 10" X 72' Item Description PN Qty PN Qty PN Qty PN Qty PN Qty PN Qty 1 Washer, 3/ Bolt, 3/8-16 X Table 4B 3 Winch Nut, 3/ Chassis Lift Accessory, TD10 5 Bolt, 3/4-10 X 3-3/ Spacer Pulley Pulley Bracket Assy Nut, 3/ Bolt, 3/4-10 X Bolt, 1/2-13 X Chassis Stop Assy Nut, 1/ Cable Thimble Cable Clamp Cable " " " " " " 17 Pin NA NA Spring Pin NA NA CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 53

54 Top Tube Parts (6" Auger Specific) Top Tube Parts 2 (6" Auger Specific) 1 6" X 32' 6" X 57' Item Description PN Qty Item Description PN Qty 1 Top tube W/A, 12 ga, (Standard) Top tube W/A, 12 ga, (Standard) Intake Screw, 10 ga flighting (std) 11 Discharge Screw, 10 ga flighting (std) Extension screw w/ coupler, 10ga (std) Discharge screw, 10 ga flighting (std) " X 47' Item Description PN Qty 6" X 62' 1 Top tube W/A, 12 ga, (Standard) Item Description PN Qty 2 20 Extension screw w/ coupler, 10ga (std) Top tube W/A, 12 ga, (Standard) Discharge screw, 10 ga flighting (std) Discharge screw, 10 ga flighting (std) " X 52' Item Description PN Qty 1 Top tube W/A, 12 ga, (Standard) Extension screw w/ coupler, 10ga (std) Discharge screw, 10 ga flighting (std) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 54

55 Top Tube Parts (8" Auger Specific) Top Tube Parts (8" Auger Specific) 2 1 8" X 32' 8" X 57' Item Description PN Qty Item Description PN Qty 1 Top tube W/A, 12 ga, (Standard) Top tube W/A, 12 ga, (Standard) Discharge screw, 7 ga flighting (std) Discharge screw, 7 ga flighting (std) Discharge screw, 1/4 in flighting (opt) Discharge screw, 1/4 in flighting (opt) Discharge screw, 7 ga flighting (std) Discharge screw, 1/4 in flighting (opt) " X 47' Item Description PN Qty 8" X 62' 1 Top tube W/A, 12 ga, (Standard) Item Description PN Qty Discharge screw, 7 ga flighting (std) Top tube W/A, 12 ga, (Standard) Discharge screw, 1/4 in flighting (opt) Discharge screw, 7 ga flighting (std) Discharge screw, 1/4 in flighting (opt) " X 52' Item Description PN Qty 1 Top tube W/A, 12 ga, (Standard) " X 72' 2 Discharge screw, 7 ga flighting (std) Item Description PN Qty 1 Discharge screw, 1/4 in flighting (opt) Top tube W/A, 12 ga, (Standard) Discharge screw, 7 ga flighting (std) Discharge screw, 1/4 in flighting (opt) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 55

56 Top Tube Parts (10" Auger Specific) Top Tube Parts 2 (10" Auger 1 Specific) 10" X 32' Item Description PN Qty 1 Tube W/A, 12 ga, (Standard) Discharge screw, 7 ga flighting (std) Discharge screw, 1/4 in flighting (opt) Intake screw, 7 ga flighting (std) " X 57' 1 11 Intake screw, 1/4 in flighting (opt) Item Description PN Qty 1 Top tube W/A, 12 ga, (Standard) Discharge screw, 7 ga flighting (std) " X 47' Discharge screw, 1/4 in flighting (opt) Item Description PN Qty 1 Top tube W/A, 12 ga, (Standard) Discharge screw, 7 ga flighting (std) " X 62' 1 Discharge screw, 1/4 in flighting (opt) Item Description PN Qty 1 Top tube W/A, 12 ga, (Standard) Discharge screw, 7 ga flighting (std) " X 52' Discharge screw, 1/4 in flighting (opt) Item Description PN Qty 1 Top tube W/A, 12 ga, (Standard) Discharge screw, 7 ga flighting (std) " X 72' 1 Discharge screw, 1/4 in flighting (opt) Item Description PN Qty 1 Top tube W/A, 12 ga, (Standard) Discharge screw, 7 ga flighting (std) Discharge screw, 1/4 in flighting (opt) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 56

57 Top Tube Parts (Common to all TD Augers) 3 5 Top Tube Parts (Common to all TD Augers) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 57

58 Top Tube Parts (TD6 Augers) 6" Augers 6" Augers (All Lengths) (All Lengths) Item Description PN Qty Item Description PN Qty 3 Bolt, 3/8-16 x 2-5/16 16 Taper Lock, Nut, 3/8-16 Center Sprocket, 35T, 36 4 Lock 17 mm Discharge Shaft Taper Lock, 1in Flange Bearing, 1-1/ Sprocket, 48T, 36mm Flange Bearing, 1-1/ Belt, 720mm x 36mm Tension Adjust Plate Bolt, 7/16-14 x 1-1/ Drive Belt Guard W/A Bolt, 3/8-16 x 1-3/ Nut, 3/8-16 Center Lock Nut, 7/16-14 Center Lock Bolt, 1/2-13 x 1-1/ Nut, 1/2-13 Center 15 Lock Square Key, 1/4 x 1-1/ Square Key, 1/4 x Thrust Collar End Plate W/A, 24 Secondary Washer, Flat, 3/ Washer, Lock, 3/ Bolt, 3/8-16 x Spring Pin, 1/4 x 1-5/ Top Tube Parts (TD6 Augers) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 58

59 Top Tube Parts (TD8 Augers) 8" Augers 8" Augers (All Lengths) (All Lengths) Item Description PN Qty Item Description PN Qty 3 Bolt, 3/8-16 x 2-5/16 16 Taper Lock, Nut, 3/8-16 Center Lock 17 Sprocket, 40T, 36 mm Taper Lock, 2517 x 1-5 Discharge Shaft / Flange Bearing, 1-1/ Sprocket, 75T, 36mm Flange Bearing, 1-1/ Belt, 896mm x 36mm Tension Adjust Plate Bolt, 7/16-14 x 1-1/ Drive Belt Guard W/A Bolt, 3/8-16 x 1-3/ Nut, 3/ Nut, 7/16-14 Center 13 Lock Bolt, 1/2-13 x 1-1/ Nut, 1/2-13 Center Lock Square Key, 1/4 x 1-1/ Square Key, 1/4 x Thrust Collar End Plate W/A, 24 Secondary Washer, Flat, 3/ Washer, Lock, 3/ Bolt, 3/8-16 x Spring Pin, 1/4 x 1-5/ CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 59

60 Top Tube Parts (TD10 Augers) Top Tube Parts (TD10 Augers) 10" Augers 10" Augers (All Lengths) (32' - 62') Item Description PN Qty Item Description PN Qty 3 Bolt, 3/8-16 x 2-5/ Taper Lk, 2012 x 1-1/ Nut, 3/8-16 Center Lock Sprocket, 40T, 36 mm Discharge Shaft Taper Lk, 2517 x 1-1/ Flange Bearing, 1-1/ Sprocket, 75T, 36 mm Flange Bearing, 1-1/ Belt, 896mm x 36mm Tension Adjust Plate Bolt, 7/16-14 x 1-1/ " Augers 10 Drive Belt Guard W/A (72') 11 Bolt, 3/8-16 x 1-3/ Item Description PN Qty 12 Nut, 3/ Taper Lk, 2012 x 1-1/ Nut, 7/16-14 Cntr Lock Sprocket, 40T, 62 mm Bolt, 1/2-13 x 1-1/ Taper Lk 3020 x 1-1/ Nut, 1/2-13 Center Lock Sprocket, 75T, 62 mm Square Key, 1/4 x 1-1/ Belt, 896mm x 62mm Square Key, 3/8 x 1-3/ Thrust Collar, 2" x 2" End Plate, Secondary Washer, Flat, 3/ Washer, Lock, 3/ Bolt, 3/8-16 x Spring Pin, 5/16 x CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 60

61 62' AUGER Intake Tube Assy 1 2 Intake Tube Assy 6" X 47' 8" X 47' 10" X 47' Item Description PN Qty PN Qty PN Qty 1 Intake tube WA, 12ga (standard) Intake screw, 7ga flighting (standard) Intake screw, 1/4-in flighting (optional) " X 52' 8" X 52' 10" X 52' Item Description PN Qty PN Qty PN Qty 1 Intake tube WA, 12ga (standard) Intake screw, 7ga flighting (standard) Intake screw, 1/4-in flighting (optional) " X 57' 8" X 57' 10" X 57' Item Description PN Qty PN Qty PN Qty 1 Intake tube WA, 12ga (standard) Intake screw, 7ga flighting (standard) 32601/ Intake screw, 1/4-in flighting (optional) " X 62' 8" X 62' 10" X 62' Item Description PN Qty PN Qty PN Qty 1 Intake tube WA, 12ga (standard) ' AUGER 2 Intake screw, 7ga flighting (standard) Intake screw, 1/4-in flighting (optional) " X 72' 10" X 72' Item Description PN Qty PN Qty 1 Intake tube WA, 12ga (standard) Intake screw, 7ga flighting (standard) Intake screw, 1/4-in flighting (optional) Intermediate screw, 7ga flighting (standard) Intermediate screw, 1/4-in flighting (optional) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 61

62 Truss Assy 47', 52', 57', 62', and 72' Augers (Trusses not needed on 32' Augers) Item # Part # Description Qty (47' Auger) Qty (52' Auger) Qty (57' Auger) Qty (62' Auger) Qty (72' Auger) Nut, 1/2-13 Hex Flanged Whiz Flat Washer, 3/ Eyebolt, 1/2 x Cable Clamp for 5/16 Cable Nut, 3/8-16 Center Lock Bolt, 3/8-16 x 1-3/ Truss Support Pipe Truss Cross Pipe Cable, 5/16 X 37 Feet Cable, 5/16 X 39 Feet Cable, 5/16 X 45 Feet Cable, 5/16 X 48 Feet Cable, 5/16 X 57.5 Feet 2 CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 62

63 Figure 16 Electric Drive Components - Fully Assembled (see figures that follow) 6" Auger 8" Auger 10" Auger (All Lengths) (All Lengths) (All Lengths) Item Description PN Qty PN Qty PN Qty 1 Clamp Band Half Figure /8-16 x 1-1/2 HH Bolt /8-16 Hex Flange Nut Electric Drive Components - Fully Assembled 4 Support Assy Gearbox Mount Assy (see figures that follow) 6 Gearbox Mounting Plate /8-16 x 3/4 HH Bolt /8-16 Hex Flange Nut Gearbox /2-13 x 1 HH Bolt " Auger 8" Auger 10" Auger Lock Washer (All Lengths) (All Lengths) (All Lengths) 12 Hex Head Bolt Item Description PN Qty PN Qty PN Qty 13 Bracket Clamp Band Half Belt Guard Support /8-16 x 1-1/2 HH Bolt Hex Head Bolt /8-16 Hex Flange Nut Motor Base Assy Support Assy /8-16 x 1 HH Bolt Gearbox Mount Assy /8-16 Hex Flange Nut Gearbox Mounting Plate Spacer Strap /8-16 x 3/4 HH Bolt /8-16 x 1 HH Bolt /8-16 Hex Flange Nut /8-16 Hex Flange Nut Gearbox Adjusting Rod /2-13 x 1 HH Bolt /4-10 Center Lock Nut Lock Washer /4" Zinc Flat Washer Hex Head Bolt /16-18 x 1-3/4 HH Bolt Bracket /16-18 Center Lock Nut Belt Guard Support Back Plate Hex Head Bolt /16-18 x 3/4 HH Bolt Motor Base Assy /16-18 Center Lock Nut /8-16 x 1 HH Bolt Front Cover Assy /8-16 Hex Flange Nut #10 x 1/2 HH Self Drill Spacer Strap Coupler /8-16 x 1 HH Bolt Key /8-16 Hex Flange Nut Roll Pin Adjusting Rod /4-10 Center Lock Nut /4" Zinc Flat Washer /16-18 x 1-3/4 HH Bolt /16-18 Center Lock Nut CARDINAL TD AUGERS, REV AC, DECEMBER Back Plate Page /16-18 x 3/4 HH Bolt

64 Figure 17 Electric Drive Kit - Assy Step 1 Figure 18 Electric Drive Kit - Assy Step 2 CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 64

65 Figure 19 Electric Drive Kit - Assy Step 3 Electric Motor Pulley Info TD6 TD8 TD10 Main Screw RPM Gearbox Pulley Dia. (in) Recommended Motor Pulley Dia. (in) CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 65

66 Figure 20 PTO Drive Components 6" Auger 8" Auger 10" Auger (All Lengths) (All Lengths) (All Lengths) Item Description PN Qty PN Qty PN Qty 1 Spring Pin /8-16 x 1 Hex Bolt /8-16 Hex Flange Nut Gearbox Mount Assy PTO Shaft /8-16 x 3/4 Hex Bolt /8-16 Hex Flange Nut Hex Head Bolt Lock Washer Hex Head Bolt PTO Shield Hex Head Bolt Bracket Gearbox Gearbox Mntg Plate CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 66

67 Figure 21 Intake Components 6" Auger 8" Auger 10" Auger (All Lengths) (All Lengths) (All Lengths) Item Description PN Qty PN Qty PN Qty 1 Intake Housing Assy /8-16 x 1-1/2 Bolt /8 Flat Washer Intake Shaft Coupler Bolt Nut /8-16 Cntr Lock Nut /2-13 x 3 Hex Bolt /2-13 Cntr Lock Nut Hitch Pipe Thrust Collar Coupler Bolt Nut CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 67

68 6, 8 & 10 Line Shaft Chart Auger Model Description 32P 32E 47P 47E 52P 52E 57P 57E 62P 62E 72P 72E 6 Discharge Line Shaft N/A N/A 8/10 Discharge Line Shaft st Line Shaft nd Line Shaft rd Line Shaft N/A N/A th Line Shaft N/A N/A N/A N/A N/A N/A N/A N/A th Line Shaft N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Line Shaft Descriptions P/N DESCRIPTION P/N DESCRIPTION Discharge Line Shaft, 1 x Line Shaft w/ Coupler, 1" x 133-1/4" /10 Discharge Line Shaft, 1-1/4" x 76-15/16" Line Shaft w/ Coupler, 1" x 74-1/4" Line Shaft, 1" x 119-1/2" Line Shaft w/ Coupler, 1" x 16' Line Shaft w/ Coupler, 1" x 148-3/8" Line Shaft w/ Coupler, 1" x 59-1/4" Line Shaft w/ Coupler, 1" x 30-1/4" Line Shaft w/ Coupler, 1" x 118-1/4" Line Shaft w/ Coupler, 1" x 16' Line Shaft w/ Coupler, 1" x 44-1/4" Line Shaft Covers 32P 47P 52P 57P 62P 72P Description PN QTY PN QTY PN QTY PN QTY PN QTY PN QTY Top Cover nd Cover rd Cover th Cover Gearbox LS Cvr Line Shaft Covers 32E 47E 52E 57E 62E 72E Description PN QTY PN QTY PN QTY PN QTY PN QTY PN QTY Top Cover nd Cover rd Cover th Cover Gearbox LS Cvr CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 68

69 CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 69

70 SPECS Diameter 6" 8" 10" Length Dry Grain Capacity 30 Deg Bu/Hr 2000 Bu/Hr 3300 Bu/Hr Main Screw RPM 600 Rpm 420 RPM 400 RPM Main Tube Gauge 12 Ga. Stand Main Tube Flighting 10 Ga. Std 7 Ga. Std / 1/4" Opt. Trussing N/A 5/16" Galv. Cable N/A 5/16" Galv. Cable N/A 5/16" Galv. Cable PTO Driveline 14 Series Lift Type Manual Cable Winch Manual Cable Winch Std / Hydraulic Scissor Lift Opt. Wheel Hub Style 15" Trailer Style 5 Stud on 4.5 BC (E) Spout Height 19' 6" 31' 6" 35' 0" 39' 0" 42' 6" 19' 6" 31' 6" 35' 0" 39' 0" 42' 6" 49' 6" 19' 6" 31' 6" 35' 0" 39' 0" 42' 6" 49' 6" (R) Reach 8' 3" 12' 3" 14' 0" 14' 9" 18' 0" 8' 3" 12' 3" 14' 0" 14' 9" 18' 0" 21' 0" 8' 3" 12' 3" 14' 0" 14' 9" 18' 0" 21' 0" (C) Clearance 14' 9" 21' 3" 22' 6" 26' 0" 26' 9" 14' 9" 21' 3" 22' 6" 26' 0" 26' 9" 30' 0" 14' 9" 21' 3" 22' 6" 26' 0" 26' 9" 30' 0" (D) Distance 9' 0" 9' 0" 10' 6" 11' 0" 11' 6" 9' 0" 9' 0" 10' 6" 11' 0" 11' 6" 12' 6" 9' 0" 9' 0" 10' 6" 11' 0" 11' 6" 12' 6" (W) Wheel Track Width 91" 112" 91" 112" 91" 112" (T) Transport 18" Hitch 8' 7" 10' 0" 12' 0" 11' 0" 12' 2" 8' 7" 10' 0" 12' 0" 11' 0" 12' 2" 12' 6" 8' 7" 9' 3" 11' 6" 12' 6" 12' 6" 13' 6" Horsepower Required Line Shaft Diameter Discharge Line Shaft Diameter 1" 1-1/4" **Custom Lengths Available on Request E C 45 T W D R CARDINAL TD AUGERS, REV AC, DECEMBER 2012 Page 70

71 Cardinal TM Equipment Warranty Registration Form Model: Date: Serial Number : Owners Name: Phone Number: Street: City, State Zip: Primary Use: Store and Location where purchased: Delivery Date: Store Representative: Owner Signature: (Fold to conceal information, tape closed, affix postage and mail)

72 Name: Address: City, State Zip: PLACE POSTAGE HERE NOVAE CORP./ CARDINAL FARM 643 W. ELLSWORTH ST. COLUMBIA CITY, IN 46725

73 Cardinal TM Brand Grain Handling Equipment One Year Limited Warranty Novae Corp. warrants to the original owner that your Cardinal equipment will be free from defects in material and workmanship for the one (1) year period commencing with the date of purchase, except as herein limited. The obligation of this warranty is limited to repairing or replacing any part or parts which, in the opinion of Novae Corp. is/are defective in material or workmanship under normal use and service. 90 Day Limited Warranty Excluded from this One Year Limited Warranty are driveline components such as gearboxes, PTO drive shafts, chain and belt drives, and universal joints, which are warranted for a 90 day period commencing with the date of purchase. Warranty Validation Your new equipment should be registered with Novae Corp within ten (10) days of the original purchase. Warranty registration forms are available on the web at or by calling customer service at to have one mailed to you. How to Obtain Service 1. All warranty claims must be presented to Novae Corp. and proper arrangements must be made and approved by Novae Corp. prior to any work being done. 2. All warranty repairs must be performed at Novae Corp. unless prior approval is obtained from Novae Corp. In certain cases, Novae Corp may, at its sole discretion, elect to have warranty work performed by a qualified repair facility. 3. Novae Corp. will not be obligated in any way to pay for: repairs made without specific advance approval, labor charges in excess of those deemed reasonable by Novae Corp., or for any part costs in excess of the cost if Novae Corp. had supplied the parts. The cost of any replacement items will be limited to the amount of the original cost of that item as installed and sold by Novae Corp. 4. Any charges for: overtime labor, service calls, towing charges, expediting, freight or transportation costs are the sole responsibility of the consumer and will not be paid by Novae Corp. Items Not Covered In This Warranty 1. Wheels and Tires. Contact the tire manufacturer for warranty information 2. Running Gear including axle and suspension assemblies. Present all claims directly to the axle manufacturer or their authorized dealers. 3. Paint finish and durability are not covered under this warranty. 4. Damage or defects resulting from misuse ( including, but not limited to, improper operation, negligence, alteration, accident or lack of maintenance.) 5. Maintenance items that are worn through normal use. 6. Damage caused by loose nuts, bolts or screws including improperly torqued wheel lug nuts. 7. Damage caused by improper hitching or improper installation of drive motors. 8. Loss of time, inconvenience, loss of equipment use, rental or substitute equipment, loss of revenues, or any other losses. 9. Damage or loss resulting from towing equipment that exceeds the tow vehicle manufacturer s specific towing limitations. 10. Any travel time or expenses, such as food, fuel, lodging, etc., incurred to obtain service. Any express warranty not provided herein, and any remedy for breach of contract which, but for this provision, might arise by implication or operation of law, is hereby excluded and disclaimed. The implied warranties for merchantability and of fitness for a particular purpose are expressly limited to a term of one (1) year. Under no circumstances will Novae Corp. be liable to purchaser or any other person for any special, incidental, or consequential damages, whether arising out of a breach of warranty, breach of contract or otherwise. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Novae Corp. neither assumes nor authorizes any other person to give any other warranty on its behalf. This warranty is not transferable from the original owner.

74 Novae Corp. 643 W. Ellsworth St. Columbia City, IN (260) Fax (260)