Capacitance. Mechanical Tests
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1 WIMA MKS 4 Metallize Polyester (PET) Capacitors PCM 7.5 mm to 37.5 mm Special Features Electrical ata igh volume/capacitance ratio Self-healing Accoring to RoS 2002/95/EC Typical Applications For general C-applications e.g. By-pass Blocking Coupling an ecoupling Timing Construction ielectric: Polyethylene-terephthalate (PET) film Capacitor electroes: Vacuum-eposite Internal construction: MKS4:30VAC,40VAC,63VAC,160VAC,200VAC MKS 4: 400 VAC Plastic film Vacuum-eposite electroe Metal contact layer (schoopage) Terminating wire Plastic film Vacuum-eposite electroe Metal contact layer (schoopage) Terminating wire Encapsulation: Solvent-resistant, flame-retarent plastic case with epoxy resin seal, UL 94 V-0 Terminations: Tinne wire. Marking: Colour: Re. Marking: Black. Epoxy resin seal: Re Capacitance range: 1000 pf to 220 mf (E12-values on request) Rate voltages: 50 VC, 63 VC, 100 VC, 250 VC, 400 VC, 630 VC, 1000 VC, 1500 VC, 2000 VC Capacitance tolerances: ± 20%, ± 10% ± 5% Operating temperature range: 55+ C to C Climatic test category: 55/100/56 in accorance with IEC Insulation resistance at +20+ C: U r U test C! 0.33 mf 0.33 mf < C! 220 mf 50 VC 10 V &5 x 10 3 M (mean value: 3 x 10 4 M ) &1500 sec (M x mf) (mean value: 4500 sec) 63 VC 50 V &1 x 10 4 M (mean value: 5 x 10 4 M ) &3000 sec (M x mf) (mean value: 6000 sec) 100 VC 100 V &1.5 x 10 4 M (mean value: 5 x 10 4 M ) &5000 sec (M x mf) (mean value: sec) &250 VC 100 V &3 x 10 4 M (mean value: 1 x 10 5 M ) & sec (M x mf) (mean value: sec) Measuring time: 1 min. issipation factors at + 20) C: tan at f C! 0.1 mf 0.1 mf < C! 1.0 mf C > 1.0 mf 1 kz! 8 x 10-3! 8 x 10-3! 10 x kz! 15 x 10-3! 15 x kz! 30 x 10-3 Maximum pulse rise time: Capacitance pf/mf Test voltage: 1.6 U r, 2 sec. Test specifications: In accorance with IEC an EN Voltage erating: A voltage erating factor of 1.25 % per K must be applie from +85+ C for C voltages an from +75+ C for AC voltages. Reliability: Operational life > hours Failure rate < 2 fit (0.5 x U r an 40) C) Pulse rise time V/msec max. operation/test 50VC 63VC 100VC 250VC 400VC 630VC 1000VC 1500VC 2000VC /700 90/ / /300 30/300 35/350 38/380 40/400 50/500 50/500 60/ /150 15/150 20/200 25/250 32/320 26/260 35/350 40/ /100 10/100 12/120 15/150 15/150 17/170 20/200 35/350 40/ /90 9/90 9/90 10/100 10/100 13/130 20/200 20/200 38/ /60 6/60 5/50 6/60 9/90 13/130 14/140 15/ /25 3/30 3/30 6/60 6/60 9/90 12/ /25 2.5/25 2.5/25 3/30 6/60 for pulses equal to the rate voltage Mechanical Tests Pull test on leas:! 0.8 l: 10 N in irection of leas > 0.8 l: 20 N in irection of leas accoring to IEC Vibration: 6 hours at z an 0.75 mm isplacement amplitue or 10 g in accorance with IEC Low air ensity: 1kPa = 10 mbar in accorance with IEC Bump test: 4000 bumps at 390 m/sec 2 in accorance with IEC Packing Available tape an reele up to an incluing case size 15 x 26 x 31.5 / PCM 27.5 mm. etaile taping information an graphs at the en of the catalogue. For further etails an graphs please refer to Technical Information. 57
2 WIMA MKS FKP 4 Continuation General ata Capacitance 50 VC/30 VAC* 63 VC/40 VAC* 100 VC/63 VAC* 250 VC/160 VAC* 400 VC/200 VAC* W L PCM ** W L PCM ** W L PCM ** W L PCM ** W L PCM ** 0.01 mf * * * * " * * * * " * * * * " * * * * " * * * * " * * * * 0.1 mf * * * * * * * * 0.15 " * * * * * * * * 0.22 " * * * * * * * * 0.33 " * * * * * * 0.47 " * * * * * * * * 0.68 " * * * * 1.0 mf * * * * * * * * 1.5 " * * * * * * * * 2.2 " * * * * * * 3.3 " * * * * * * 4.7 " * * * * * * 6.8 " * * * * * * * * 10 mf * * 15 " * * * * 22 " " * * 47 " * * * * 68 " * * * * W L 100 mf " " * AC voltage: f = 50 z; 1.4 x U rms + UC! U r ** PCM = Printe circuit moule = lea spacing * On orering please state the require PCM (lea spacing)! If not specifie, smaller PCM will be booke. ims. in mm. Tape version see page 104. P PCM W ! & PCM at the lea exit points ( 0.4) Rights reserve to amen esign ata without prior notification. 58 Continuation page 59
3 WIMA MKS 4 Continuation General ata Capacitance 630 VC/400 VAC* 1000 VC/400 VAC* 1500 VC/400 VAC* 2000 VC/400 VAC* W L PCM ** W L PCM ** W L PCM ** W L PCM ** 1000 pf * * 1500 " * * 2200 " * * 3300 " * * * * 4700 " * * * * 6800 " * * * * 0.01 mf ** * * * * * * * " ** * * * " ** * * * " ** * * * * * " ** * * * * * " * * * * 0.1 mf * * * * * * 0.15 " * * * * 0.22 " * * 0.33 " * * * * * * 0.47 " * * * * 0.68 " * * 1.0 mf * * 1.5 " " * * 3.3 " * * 4.7 " " * AC voltage: f = 50 z; 1.4 x U rms + UC! U r ** PCM = Printe circuit moule = lea spacing W L * On orering please state the require PCM (lea spacing)! If not specifie, smaller PCM will be booke. ** Amissible AC voltage 250 VAC max. ims. in mm. Tape version see page 104. P PCM W ! & PCM at the lea exit points ( 0.4) Rights reserve to amen esign ata without prior notification. AC voltage graphs see page 66 59
4 WIMA MKP 4 Continuation Permissible AC voltage in relation to frequency at 10) C internal temperature rise (general guie). WIMA MKS 4 Permissible AC voltage in relation to frequency at 10) C internal temperature rise (general guie). Urms V VC 1500 VC 2000 VC 3.3 µf 1.0 µf µf 0.22 µf 2200 pf 0.01 µf 2.2 µf 1000 pf 4700 pf µf 0.1 µf 0.47 µf f 105 z Technical information an general ata see page
5 Recommenation for Processing an Application of Through-ole Capacitors Solering Process A preheating of through-hole WIMA capacitors is allowe for temperatures T max < 100 C. In practice a preheating uration of t < 5 min. has been proven to be best. Single wave solering Solering bath temperature: T < 260 C Immersion time: t < 5 sec ouble wave solering Solering bath temperature: T < 260 C Immersion time: 2 x t < 3 sec Wave solering T [ C] see etailenlargement 10 s [ sec] Temperature/time graph for the maximum permissible soler bath temperature for the wave solering of through-hole WIMA capacitors 2s 3s t WIMA Quality an Environmental Philosophy ISO 9001:2000 Certification ISO 9001:2000 is an international basic stanar of quality assurance systems for all branches of inustry. The approval accoring to ISO 9001:2000 of our factories by the VE inspectorate certifies that organisation, equipment an monitoring of quality assurance in our factories correspon to internationally recognize stanars. WIMA WPCS The WIMA Process Control System (WPCS) is a quality surveillance an optimization system evelope by WIMA. WPCS is a major part of the quality-oriente WIMA prouction. Points of application of WPCS uring prouction process: incoming material inspection metallization film inspection schoopage pre-healing lea attachment cast resin preparation/ encapsulation 100% final inspection AQL check WIMA Environmental Policy All WIMA capacitors, irrespective of whether through-hole evices or SM, are mae of environmentally frienly materials. Neither uring manufacture nor in the prouct itself any toxic substances are use, e.g. Lea PBB/PBE PCB Arsenic CFC Camium yrocarbon chlorie Mercury Chromium 6+ etc. We merely use pure, recyclable materials for packing our components, such as: carton carboar ahesive tape mae of paper polystyrene We almost completely refrain from using packing materials such as: foame polystyrene (Styropor ) ahesive tapes mae of plastic metal clips RoS Compliance Accoring to the RoS irective 2002/95/EC certain hazarous substances like e.g. lea, camium, mercury must not be use any longer in electronic equipment as of July 1st, For the sake of the environment WIMA has refrain from using such substances since years alreay. Tape for lea-free WIMA capacitors IN EN ISO 14001:2005 WIMA s environmental management has been establishe in accorance with the guielines of IN EN ISO 14001:2005. The certification has been grante in June
6 Typical imensions for Taping Configuration P P P 1 1 P 1 t P 2 P Vh 1 P 1 W2 W0 W1 iagram 1: PCM 2.5/5/7.5mm W 0 F P 0 F P 0 P 2 F P 2 P 0 iagram 2: PCM 10/15 mm iagram 3: PCM 22.5 an 27.5*mm *PCM 27.5 taping possible with two fee holes between components imensions for Raial Taping esignation Symbol PCM 2.5 taping PCM 5 taping PCM 7.5 taping PCM 10 taping* PCM 15 taping* PCM 22.5 taping PCM 27.5 taping Carrier tape with W 18.0 p p p p p p p0.5 ol-own tape with W for hot-sealing ahesive tape 6.0 for hot-sealing ahesive tape 12.0 for hot-sealing ahesive tape 12.0 for hot-sealing ahesive tape 12.0 for hot-sealing ahesive tape 12.0 for hot-sealing ahesive tape for hot-sealing 12.0 ahesive tape ole position W p p p p p p p0.5 ol-own tape position W to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. Fee hole iameter p p p p p p p0.2 Pitch of component P 12.7 p p p p p p1.5 3 * 8.1 p1.5 or 50.8 p1.5 Fee hole pitch P 0 cumulative pitch cumulative pitch cumulative pitch cumulative pitch cumulative pitch cumulative pitch cumulative pitch 12.7 p0.3 error max p0.3 error max p0.3 error max p0.3 error max p0.3 error max p0.3 error max p0.3 error max. 1.0 mm/20 pitch 1.0 mm/20 pitch 1.0 mm/20 pitch 1.0 mm/20 pitch 1.0 mm/20 pitch 1.0 mm/20 pitch 1.0 mm/20 pitch Fee hole centre to lea P p p p p p p p0.7 ole centre to component centre P p p p p p p p1.3 Fee hole centre to bottom 16.5 p p p p p p p0.5 v ege of the component 18.5 p p p p p p p0.5 Fee hole centre to top + component < 1 + component < 1 + component < 1 + component < 1 + component < 1 + component < 1 + component < 1 ege of the component max max to to to to to 45.0 Lea spacing at F 2.5 p p p p p p0.8 upper ege of carrier tape 0.2 Lea iameter 0.4 p p p0.05 or ,06 +0,08 +0, p0.05 or Component alignment h p 2.0 max. p 2.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. Total tape thickness t 0.7 p p p p p p p0.2 Package (see also page 105) v ROLL/AMMO REEL P 360 max. 52 p2 epening on P 30 p1 B 58 p2 comp. imensions Unit see etails page 107. v Please give imensions an esire packaging type when orering. ims in mm. iameter of leas see General ata. Please clarify customer-specific eviations with the manufacturer. * PCM 10 an PCM 15 can be crimpe to PCM 7.5. Position of components accoring to PCM 7.5 (sketch 1). P 0 = 12.7 or 15.0 is possible REEL P 360 max. B P 30 p1 AMMO 52 p2 54 p2 epening P 500 max. 58 p2 or REEL B 60 p2 on PCM an P 25 p1 66 p2 68 p2 component imensions 104
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