MacLean Power Systems
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1 Cutouts Catalog Cutouts Catalog MPS Type XS Fuse Cutouts provide full fault spectrum protection to overhead distribution systems. Whether your application is overhead transformers, capacitors, cables, or lines, our product covers systems rated 4.16 kv through 25 kv. Full fault spectrum protection means that Type XS Cutouts interrupt all faults from the lowest current melting the fuse link, to the maximum rated interrupting current. MPS cutouts protect against a fault on the transformer primary or secondary with line to line or line to ground voltage across the cutout, regardless of the transformers winding connections, and with the capability of handling a full range of transient recovery voltage severity associated with these conditions. All MPS Type XS Cutouts employ single venting down and away design. This is an especially important feature which allows exhaust to be kept out of other phases in overbuilt circuits. The nonexpendable fuse-tube cap construction eliminates the extra expense of replacement. Type XC Fuse Cutouts outdoor distrubution 4.16 kv through 25 kv Type XS Cutouts have been expressly designed for superior mechanical performance. Fusing is simple, even with gloved hands. The fuse tubes are simply inserted into the cutout hinge and easily closed without any need for careful aligning by the operating personnel. This makes installation simple even under extreme angles or adverse weather conditions. Type XS Cutouts can be opened and fuse tubes removed with equal ease. MPS Type XS Fuse Cutouts are assigned single value nominal voltage ratings (not dual, slant, or system voltage class ratings) and can be applied without restriction on all three-phase systems having system maximum operating voltage (line to line) less than or equal to the cutout maximum voltage. Under certain fault conditions, cutouts can be exposed to voltages in excess of system line-to-neutral voltage fault conditions which the cutout should clear with no reliance on backup devices. Type XS Cutouts have been tested at full system line-to-line voltage across a wide spectrum of available fault currents, using transient recovery voltages representative of those seen in service. Type XS Cutout interrupting ratings have been substantiated by testing performed in accordance with IEEE C Shown on page 2 are asymmetrical and symmetrical interrupting ratings for both three-phase and single-phase applications of Type XS Cutouts. The symmetrical ratings for the overhead pole-top style cutouts are based on an X/R ratio of either 8 or 12, depending on cutout voltage rating and interrupting current rating (as specified by IEEE C ), realistic maximum ratios for locations where cutouts are normally applied on a typical distribution feeder. Higher symmetrical interrupting ratings apply at locations where the X/R ratio is lower. The curves in the chart below indicate the symmetrical ratings of Type XS Cutouts at other X/R ratios. The mechanical construction of the Type XS Cutout is rugged and strong. It is designed to withstand the interruption forces of heavy fault currents and the typically forceful closing-in by operating personnel. The upper contact and the hinge are attached to husky steel supports, and the mounting bracket is attached to a strong mounting insert. The fuse tube is held at the upper contact by a self-aligning springloaded detent-type latch. The detent features silver-clad embossed surfaces for built-in wiping action resulting in minimum electrical resistance between the upper contact and the silverclad fuse-tube cap. The silver-clad lower contacts also feature embossed surfaces for built-in wiping action, and are backed up by prestressed stainless steel loading springs for efficient current transfer between the contacts Table of Contents Polymer Cutouts Porcelain Cutouts Mounting Bracket Options Numerical Index MacLean Power Systems MacLean Power Systems Please note that because MacLean Power Systems follows a policy of continuous product improvement, we reserve the right to change specifications and drawings at any time without notice. CU-3 CU-5 CU-7 CU-8
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3 Cutouts and the silver-clad fuse-tube trunnion. These specially designed high pressure upper and lower contacts, featuring builtin wiping action, assure superb current transfer even after the contacts have been exposed to the atmosphere for an extended period of time. Also applicable on 26.4-kV through 34.5-kV systems for protection of single-phase-to-neutral circuits (lines or transformers) only, and grounded-wye connected capacitor banks in solidly-grounded-neutral (multigrounded-neutral) systems. OVERHEAD POLE TOP STYLES Three-Phase and Single-Phase Applications Continuous Current Rating, Amperes Style Extra-Heavy-Duty 2 Ultra-Heavy-Duty 3 Ultra-Heavy-Duty 3 Voltage Rating, kv, Nom kv, Max kv, BIL Leakage Distance to Ground, Minimum, Inches (mm) Catalog Number Porcelain Insulator Composite-Polymer Silicone Insulator System Voltage, kv 8½ (216) 11 (279) 17 (432) 8½ (216) 11 (279) 17 (432) 26 (660) 89021R R R R R R R R R R R10-P 89042R10-P 89031R10-P 89052R10-P 89053R10-P 89071R11-P 89092R11-P 8½ (216) Short-Circuit Interrupting Rating, Amperes RMS, Asymmetrical 4 and Symmetrical 5 (one-shot rating, where applicable, shown in parentheses) 11 (279) 17 (432) 4.16 thru () (8 600) thru thru thru Consult the nearest MPS Sales Office for 50-hertz ratings. 2 Uses nonremovable or removable buttonhead fuse links. 3 Uses removable buttonhead fuse links only. 4 Asymmetrical rating is shown first, in bold-face type. Value in parentheses is associated one-shot rating, based on replacement of cutout tube. Asymmetrical rating is based on total available short-circuit current of the circuit including the dc component, in accordance with IEEE standards. 5 Symmetrical rating is shown second, in light-face type. Value in parentheses is associated one-shot rating, based on replacement of cutout tube. Symmetrical rating is based on available symmetrical short-circuit current at locations where X/R ratio is equal to 8 (for Cutout Catalog Numbers 89021R10, 89071R11, 89072R11, and 89092R11) or 12 (for all other overhead pole-top style cutouts). IEEE C specifies these X/R ratios, as applicable, depending on cutout voltage rating and interrupting current rating. Cutout offering is, by definition, less connectors and mounting bracket Approximate fuse-tube length, top of fuse-tube cap to bottom of fuse tube: 14¾ inches (375 mm). Approximate fuse-tube length, top of fuse-tube cap to bottom of fuse tube: 18¼ inches (464 mm). Meets 170-kV BIL rating requirement of IEC Publication Applicable for protection of single-phase-to-neutral circuits (lines or transformers) only, and grounded-wye connected capacitor banks in solidly-grounded-neutral (multigrounded-neutral) systems where the leakage distance to ground meets user s requirements. Applicable for protection of single-phase-to-neutral circuits (lines or transformers) only, and grounded-wye connected capacitor banks in solidly-grounded-neutral (multigrounded-neutral) systems. CU-3
4 Polymer Cutouts Polymer Catalog Number 89031R10-P-D Ultra Heavy Duty Overhead-Pole Top Style, rated 15 kv maximum Catalog Number 89052R10-P-D Ultra Heavy Duty Overhead-Pole Top Style, rated 27 kv maximum Features The supports and mounting insert are molded into a high strength, fiberglass reinforced polyester core, which is then molded over with composite polymer silicone insulation. The core has a thicker diameter near the top, center, and bottom for enhanced torsional rigidity. Provides full-fault-spectrum protection to overhead distribution systems rated 4.16kV through 25kV Interrupts all faults...from the lowest current that will melt the fuse link to the maximum rated interrupting current Employs single venting down and away only an especially important feature where exhaust must be kept out of other phases in overbuilt circuits Nonexpendable fuse-tube cap construction eliminates the extra expense of fuse-tube cap replacement Designed for superior mechanical performance Fuse tubes are readily inserted in the cutout hinge and easily closed without any need for careful steering or manipulation on the part of operating personnel XS Cutouts can be opened and fuse tubes removed with equal ease Accessories 100A and 200A Fuse Tubes 300A Disconnect Blade Tube Replacement Fuse Caps Mounting Brackets Catalog Number 89053R10-P-D Ultra Heavy Duty Overhead-Pole Top Style, rated 25 kv maximum Complete XS Cutout with Parallel Groove Connectors kv Rating Nominal Max BIL Cont. Amps, RMS Interupting/ Momentary (Asym.) Approx. Fuse Tube Length Leakage Distance to Ground Fuse Tube/ Disconnect Blade Only 89021R10-P-D , /4 8 1/ R R10-P-D , /4 8 1/ R R10-P-D , /4 8 1/ R R10-P-D , /4 8 1/ R R10-P-D , / R R10-P-D , / R R10-P-D , / R R10-P-D , / R R10-P-D , / R R10-P-D , / R10 Cutout Less Fuse Tube Catalog # 89811R10-P 89802R10-P 89823R10-P Notes: 1) Catalog number specifies Parallel Groove connectors as standard. To request eyebolt connectors, replace D with an M in the above catalog numbers. For example: 89021R10-P-M. See Bracket and Connector options for more information. 2) To specifiy mounting bracket, if desired, add suffix letter to catalog number. For example: 89021R10-BD. See Bracket and Connector options for more information. CU-4
5 Polymer Cutouts Extra Heavy Duty Overhead-Pole Top Style Optional Mounting Bracket (Catalog Number Suffix -B ) 17/32 (13.5) Dia. Hole Optional Parallel- Groove Connector (Catalog Number Suffix -D ) Complete XS Cutout with Parallel Groove Connectors kv Max BIL Cont. Rating Amps, RMS Interupting/ Momentary (Asym.) Approx. Fuse Tube Length Leakage Distance to Ground 89021R10-P-D , /4 8 1/2 Dimensions in inches (mm) A B C D E Net Weight lbs. (kg) 89031R10-P-D , /4 8 1/2 8 1/2 12 1/2 6 1/4 9 3/4 20 1/4 2 3/ R10-P-D , /4 8 1/2 9 1/ R10-P-D , /4 8 1/2 8 1/ R10-P-D , / R10-P-D , / /8 7 7/8 11 3/8 25 1/4 4 1/ R10-P-D , / R10-P-D , / R10-P-D , / /4 9 1/ /8 6 1/ R10-P-D , / /2 10 CU-5
6 Porcelain Cutouts Porcelain* Catalog Number 89021R11-D Ultra Heavy Duty Overhead- Pole Top Style, rated 15 kv maximum Catalog Number 89072R11-D Ultra Heavy Duty Overhead- Pole Top Style, rated 27 kv maximum Features The supports and mounting insert are permanently anchored into cavities in the insulator with inorganic cement, which does not deteriorate with age or absorb moisture. It won t shrink, so the supports and insert won t loosen. Nor does it swell, thus eliminating stress on the cavities. And, the cement retains a slight resiliency to partially absorb the shock of the interruption forces. Provides full-fault-spectrum protection to overhead distribution systems rated 4.16kV through 25kV Interrupts all faults...from the lowest current that will melt the fuse link to the maximum rated interrupting current Employs single venting down and away only an especially important feature where exhaust must be kept out of other phases in overbuilt circuits Nonexpendable fuse-tube cap construction eliminates the extra expense of fuse-tube cap replacement Designed for superior mechanical performance Fuse tubes are readily inserted in the cutout hinge and easily closed without any need for careful steering or manipulation on the part of operating personnel XS Cutouts can be opened and fuse tubes removed with equal ease * Porcelain fuse cutouts are only available from MPS for the US and Canada markets. International customers should contact S&C. Catalog Number 89042R10-M Ultra Heavy Duty Overhead- Pole Top Style, rated 27 kv maximum Catalog Number 89253R10-D Ultra Heavy Duty Overhead- Pole Top Style, rated 27 kv maximum Accessories 100A and 200A Fuse Tubes 300A Disconnect Blade Tube Replacement Fuse Caps Mounting Brackets Complete XS Cutout with Parallel Groove Connectors kv Rating Nominal Max BIL Cont. Amps, RMS Interupting/ Momentary (Asym.) Approx. Fuse Tube Length Leakage Distance to Ground Fuse Tube/ Disconnect Blade Only 89021R10-D , /4 8 1/ R R10-D , /4 8 1/ R R10-D , /4 8 1/ R R10-D , /4 8 1/ R R10-D , / R R10-D , / R R10-D , / R R10-D , / R R10-D , / R R10-D , / R R11-D , / R R10-D , / R R10-D , / R R10-D , / R R10-D , / R10 Cutout Less Fuse Tube Catalog Number 89811R R R R R10 * Catalog Number specifies Parallel Groove connectors as standard. To request eyebolt connectors, replace D with an M in the above catalog numbers. For example: 89021R10-M. See Bracket and Connector options for more information. ** To specify mounting bracket, if desired, add suffix letter to catalog number. For example: 89021R10-BD. See Bracket and Connector options for more information. CU-6
7 Porcelain Cutouts Extra Heavy Duty Overhead-Pole Top Style Optional Mounting Bracket (Catalog Number Suffix -B ) 17/32 (13.5) Dia. Hole Optional Parallel- Groove Connector (Catalog Number Suffix -D ) Complete XS Cutout with Parallel Groove Connectors Max BIL Cont. Rating Amps, RMS Interupting/ Momentary (Asym.) Approx. Fuse Tube Length Leakage Distance to Ground 89021R10-D , /4 8 1/2 Dimensions in inches (mm) A B C D E 89031R10-D , /4 8 1/ /2 6 1/4 9 3/4 20 1/4 2 3/ R10-D , /4 8 1/ R10-D , /4 8 1/ R10-D , /4 11 Net weight lbs. (kg) 89032R10-D , / /2 13 1/8 7 7/8 11 3/8 25 1/4 4 1/ R10-D , / / R10-D , / / R10-D , / R10-D , / /8 7 7/8 11 3/8 25 1/4 4 1/4 20 1/ R11-D , / / R10-D , / R10-D , / /4 9 1/ /8 6 1/ R10-D , / /4 9 1/ /8 6 1/ R10-D , / /2 20 1/2 CU-7
8 Mounting Bracket Options Mounting Brackets and Connector Options Item Add Catalog Number Suffix MPS Extended Mounting Bracket, for crossarm, pole, or wall mounting of overhead- pole top style cutouts -B NEMA Type B Mounting Bracket, for crossarm mounting of overhead- pole top style cutouts -C Item Parallel-Groove Conductors Eye-Bolt Connectors Quantity Two One Accommodating Conductors Size and Material No. 6 solid (13.3 mm 2 ) through No. 2 stranded (44.4 mm 2 ) copper or aluminum in one groove; No. 2. solid (33.6 mm 2 ) through 250 kc mil (168 mm 2 ) stranded copper or aluminum or 4/0 ACSR (161 mm 2 ) in the other groove No. 8 solid (8.4 mm 2 ) through 250 kc mil (168 mm 2 ) stranded copper or aluminum, or 4/0 ACSR (161 mm 2 ) Position Standard Orientation -D Lower Connector Rotated 90 -D90 Standard Orientation -M Lower Connector Rotated 90 -M90 Extended Mounting Bracket (Catalog Number Suffix -B ) Adjustable for 3 x 4 to 4 x 5 (76 x 102 to 102 x 127) crossarm When purchased separately- KA NEMA Type Mounting Bracket (Catalog Number Suffix -C ) Adjustable for 3 x 4 to 4 x 5 (76 x 102 to 102 x 127) crossarm When purchased separately- J M Eyebolt Connector -D parallel groove connector CU-8
9 Index Catalog Number Description Page 89021R10-D Complete XS Cutout - Porcelain CU-6, R10-P-D Complete XS Cutout - Polymer CU-4, R10-P-D Complete XS Cutout - Polymer CU-4, R10-D Complete XS Cutout - Porcelain CU-6, R10-D Complete XS Cutout - Porcelain CU-6, R10-P-D Complete XS Cutout - Polymer CU-4, R10-P-D Complete XS Cutout - Polymer CU-4, R10-D Complete XS Cutout - Porcelain CU-6, R10-D Complete XS Cutout - Porcelain CU-6, R10-D Complete XS Cutout - Porcelain CU-6, R10-P-D Complete XS Cutout - Polymer CU-4, R10-P-D Complete XS Cutout - Polymer CU-4, R10-D Complete XS Cutout - Porcelain CU-6, R10-P-D Complete XS Cutout - Polymer CU-4, R10-P-D Complete XS Cutout - Polymer CU-4, R10-P-D Complete XS Cutout - Polymer CU-4, R10-P-D Complete XS Cutout - Polymer CU-4,5 8905R10-D Complete XS Cutout - Porcelain CU-6, R10-D Complete XS Cutout - Porcelain CU-6, R10-P-D Complete XS Cutout - Polymer CU-4, R10-P-D Complete XS Cutout - Polymer CU-4, R10-D Complete XS Cutout - Porcelain CU-6, R10-P-D Complete XS Cutout - Polymer CU-4, R10-P-D Complete XS Cutout - Polymer CU-4, R11-D Complete XS Cutout - Porcelain CU-6, R10-D Complete XS Cutout - Porcelain CU-6, R10-P-D Complete XS Cutout - Polymer CU-4, R10-P-D Complete XS Cutout - Polymer CU-4, R10-D Complete XS Cutout - Porcelain CU-6, R10-P-D Complete XS Cutout - Polymer CU-4, R10-P-D Complete XS Cutout - Polymer CU-4, R10-D Complete XS Cutout - Porcelain CU-6, R10-P-D Complete XS Cutout - Polymer CU-4, R10-P-D Complete XS Cutout - Polymer CU-4, R10-D Complete XS Cutout - Porcelain CU-6, R10 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R11 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R11 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R11 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R11 Fuse Tube/ Disconnect Blade Only CU-4 Catalog Number Description Page 89571R11 Fuse Tube/ Disconnect Blade Only CU R12 Fuse Tube/ Disconnect Blade Only CU R11 Fuse Tube/ Disconnect Blade Only CU R11 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R11 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R10 Fuse Tube/ Disconnect Blade Only CU R10-P Cutout Less Fuse Tube Catalog Number CU-4, R10-P Cutout Less Fuse Tube Catalog Number CU-4, R10-P Cutout Less Fuse Tube Catalog Number CU-4,5 CU-9
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