Model 6000H Illustrated Installation Instructions Contractors Wardrobe

Transcription

1 Model 6000H Illustrated Installation Instructions Contractors Wardrobe DESIGNERS MANUFACTURERS Avenue Hall Valencia, CA (661) Fax: (661) Toll Free: (800) CW-DOORS (800)

2 Illustrated Parts Breakdown IPB Drawing Model 6000H No. Qty. Part # Part Description #1 2 A7017 Header - #6000 #2 2 A7017 Bottom Curb/Sill - #6000 #3 1 A7060 Insert Jamb with Magnetic Seal and Strike Vinyl - #6000 #4 1 6H-RGHA Framed Glass Door with CW Rotary Gear Hinge Assembly with Magnetic Seal #5 1 A7070 Slip Jamb Male - #6000 #6 1 A7055 Wall Jamb - #6000 #7 1 A7085 Strike Rail - #6000 #8 2 A7095 Door Top/Bottom Rail - #6000 #9 1 A Corner Post - #6000 #10 1 HOA61 Outside Handle #11 1 HIA61 Inside Handle (With Holes) # 12 1 A7285 Drip Rail - #6000 #13 1 G3020 Drip Rail Gasket - #6000 #14 2 M1000 Magnetic Jamb Seal #15 2 A7041 Snap-In Pivot Strip - #6000 #16 4 G3090 Sill Spacer (Clear) #17 4 G5020 Setting Block #18 1 G2030 Gray 1/8 Horizontal Press-In Vinyl G2040 Gold 1/8 Horizontal Press-In Vinyl G1010 Gray 3/16 Horizontal Press-In Vinyl G1020 Gold 3/16 Horizontal Press-In Vinyl G1030 Gray 1/4 Horizontal Press-In Vinyl G1035 Gold 1/4 Horizontal Press-In Vinyl No. Qty. Part # Part Description #19 1 G2050 Gray 1/8 Vertical Press-In Vinyl G2060 Gold 1/8 Vertical Press-In Vinyl G1040 Gray 3/16 Vertical Press-In Vinyl G1050 Gold 3/16 Vertical Press-In Vinyl G1060 Gray 1/4 Vertical Press-In Vinyl G1065 Gold 1/4 Vertical Press-In Vinyl #20 1 G2010 Gray 1/8 Door Vinyl G2020 Gold 1/8 Door Vinyl G1070 Gray 3/16 Door Vinyl G1080 Gold 3/16 Door Vinyl G1090 Gray 1/4 Door Vinyl G1095 Gold 1/4 Door Vinyl #21 2 BS Corner Bracket #22 6 S82060 Gold #8 x 1-1/2 PH SMS Screw S82065 Silver # 6 S0170 Screw Anchor #24 5 S81010 Gold #6 x 1/4 B -Point Screw S81015 Silver # 6 S81040 Gold #6 x 7/16 B -Point Screw S81045 Silver #26 8 S81030 Gold #6 x 3/16 B -Point Screw S81035 Silver # 6 S82070 Gold #8 x 1-1/2 FH SMS Screw S82075 Silver #28 1 In-Line Glass Panel #29 1 Return Glass Panel 2

3 In this instruction booklet we will walk you through the installation of your new shower door. DO NOT REMOVE your existing shower door until you check your new shower door kit for all the proper parts. Make sure that you have all the proper tools required to assemble your new shower door. Use the check list below. Use a level to check that the sill/shower dam is reasonably level - not more than 1/4 out of level from side to side. Check the walls for levelness - not more than 1/4 out of level from top to bottom. If it is out of level more than that, you may need to order custom wall jambs. Tools you will need: Phillips Screwdriver Level Electric Drill 1/8 Drill Bit (for fiberglass stall) 3/16 Masonry Drill Bit (for tile stall) 7/64 Drill Bit Fine File Miter Box and Hacksaw with 32 Teeth/Inch Blade Pliers Pencil Hammer Caulking Gun - Tube of Clear Tub/Tile Silicone Tape Measure Safety Glasses Scissors CAUTION: Wear safety glasses whenever drilling or cutting. Handle all tempered glass carefully. Tempered glass cannot be cut. The corners of the panel can damage tile and floor coverings. STEP 1 Checking Contents Of Shower Door Package DO NOT use a razor blade to cut open the paper wrapping as you may scratch the contents. Use the IPB Drawing to help you locate the following parts: Parts Check List: No. Qty. Description (#1) 2 Header - #6000 (#2) 2 Bottom Curb/Sill - #6000 (#3) 1 Insert Jamb with Magnetic Seal and Strike Vinyl (#4) 1 Framed Door (Drip Rail and End Caps are attached) with CW Rotary Gear Hinge Assembly ( #5) 1 Slip Jamb Male - #6000 ( #6) 1 Wall Jamb - #6000 (#9) 1 90 Corner Post - #6000 (#10) 1 Outside Handle (#11) 1 Inside Handle (with Holes) (#12) 1 Drip Rail - #6000 (#13) 1 Drip Rail Gasket - #6000 (#14) 1 Magnetic Jamb Seal (#15) 2 Snap-In Pivot Strip - #6000 (#16) 4 Sill Spacer (Clear) (#17) 4 Setting Block (#18) 1 Horizontal Press-In Vinyl (#19) 1 Vertical Press-In Vinyl (#21) 1 90 Corner Bracket (#22) 8 #8 x 1-1/2 PH SMS Screw (#) 8 Screw Anchor (#24) 10 #6 x 1/4 B -Point Screw (#) 6 #6 x 7/16 B -Point Screw (#26) 8 #6 x 3/16 B -Point Screw (#) 2 #8 x 1-1/2 FH SMS Screw (#28) 1 In-Line Glass Panel (#29) 1 Return Glass Panel If you find that any parts are damaged or missing, refer to the parts list and IPB Drawing and contact Contractors Wardrobe s Customer Service Department at NOTE: Views and directions given in these instructions left, right, front, back, etc. are from outside of the enclosure, facing the shower. STEP 2 Removing the Existing Enclosure (If this is a new installation, skip to Step 3) After determining that your newly purchased enclosure kit is the correct size, remove the existing shower door and all existing parts of that door assembly. Remove all screw anchors from the wall. Clean silicone sealant or shower caulking and any other contaminants from shower and wall surfaces. STEP 3 Installing the Bottom Curb/Sill and Wall Jamb 1. Locate the Bottom Curb/Sill (#2) for the Door Opening and Bottom Curb/Sill (#2) for the Return Opening. Locate the Sill Spacers (#16). Cut two Sill Spacers (#16) 1-1/2 less than the In-Line Glass Panel (#28) width. Insert one Sill Spacer (#16) into the groove on Door Opening Bottom Curb/Sill (#2) (See Figure 1). Insert the other Sill Spacer (#16) into the groove on Door Opening Header (#1). Cut two Sill Spacers (#16) 1-1/2 less than the Return Glass Panel (#29) width. Insert one Sill Spacer (#16) into the groove on Return Bottom Curb/Sill (#2). Insert the other Sill Spacer (#16) into the groove on Return Header (#1). Locate one of the 90 Corner Brackets (#21), insert one end of the 90 Corner Brackets (#21) into one of the Bottom Curb/Sills (#2) at the mitered end. Insert the other side of the 90 Corner Bracket (#21) into the remaining Bottom Curb/Sill (#2) at the mitered end. Set the two Bottom Curb/Sills (#2) on the shower dam with the weep holes to the inside of the shower. Use four #6 x 3/16 B -Point Screws (#26) to secure the Bottom Curb/Sill (#2). Figure 1 3

4 2. Apply a liberal amount of tub and shower silicone caulking to the underside of the assembled Bottom Curb/ Sill (#2) and reposition them on the shower dam with the weep holes to the inside of the shower. Silicone seal the corners where the Bottom Curb/Sill (#2) meets the wall, inside and out and at the mitered corner. 3. Cut the Bottom Curb/Sill (#2), Slip Jamb Male (#5) and Wall Jamb (#6) at a slight angle (about 45 ) where they meet to accommodate the rounded corners of the pan (See Figure 2). Figure 2 4. Place and align the two Bottom Curb/Sills (#2) on the curb of the shower. Figure 4 STEP 4 Installing the In-Line and Return Glass Panels 1. Place the two Setting Blocks (#17) into the Return Bottom Curb/Sill (#2) and the other two Setting Blocks (#17) into the Bottom Curb/Sill (#2) for the In-Line Glass Panel (#28) and door (See Figure 5). 5. Insert the Slip Jamb Male (#5) and the Wall Jamb (#6) into the Bottom Curb/Sill (#2) and level. Mark and drill installation holes (the Slip Jamb Male (#5) and the Wall Jamb (#6) come pre-drilled). Remove Jambs. NOTE: Use a 1/8 Drill Bit for a fiberglass enclosure or a 3/16 Masonry Drill Bit for tile. Do not use Screw Anchors (#) for a fiberglass enclosure. NOTE: Before siliconing the Bottom Curb/Sill (#2) to the Shower Dam, make sure the surface is completely free of dirt or any other contaminants to ensure proper adhesion. Figure 3 6. Insert the Slip Jamb Male (#5) and the Wall Jamb (#6) into the Bottom Curb/Sills (#2). Secure the Slip Jamb Male (#5) and the Wall Jamb (#6) with #8 x 1-1/2 PH SMS (#22) Screws (For tile, use Screw Anchors (#)). Apply more Silicone where the Bottom Curb/Sill (#2) meets the Slip Jamb Male (#5) and the Wall Jamb (#6) and the wall. Figure 5 Place the Return Glass Panel (#29) into the Bottom Curb/ Sill (#2) on top of the Setting Blocks (#17). Cut a 2 strip of Figure 6 Vertical Press-In Vinyl (#19), temporarily secure the Return Glass Panel (#29) on the outside between the Wall Jamb (#6) and the Glass (See Figure 6). Place the 90 Corner Post (#9) over the glass and into the Bottom Track/Curb (#2). Level and secure with 2 strip of Vertical Press-In Vinyl (#19). 7. On the outside of the enclosure, where the Bottom Curb/Sills (#2) meet at the mitered angle, file down the sharp edges of the metal (See Figure 4). 4

5 2. Place the In-Line Glass Panel (#28) into the Bottom Curb/Sill (#2) on top of the Setting Blocks (#17). Cut a 2 strip of Vertical Press-In Vinyl (#19), temporarily secure the In-Line Glass Panel (#28) on the outside between the glass and 90 Corner Post (#9). Make sure the 90 Corner Post (#9) stays level. Place the Insert Jamb with Magnetic Seal and Strike Vinyl (#3) into the Bottom Curb/Sill (#2) and over the In-Line Glass Panel (#28), level and temporarily secure with a 2 strip of Vertical Press-In Vinyl (#19). STEP 5 Cutting the Headers to Size Note: Right and Left Headers (#1) come in lengths that need to be cut to size to accommodate out-of-square conditions. 3. Remove the Headers (#1). 4. Place the two Sill Spacers (#16) that you cut in Step 3 into the Headers (#1). Figure 9 STEP 6 Installing the Headers 1. Locate the Header (#1) for the Door Opening and Header (#1) for the Return Opening. Locate one of the 90 Corner Brackets (#21), insert one end of the 90 Corner Bracket (#21) into one of the Headers (#1) at the mitered end. Insert the other side of the 90 Corner Bracket (#21) into the remaining Header (#1) at the mitered end. Set the two Headers (#1) on the vertical pieces of metal (See Figure 10). Use four #6 x 3/16 B -Point Screws (#26) to secure the Header (#1) together with the 90 Corner Bracket (#21). Figure 7 1. You will first need to find the measurement for the Header (#1) that will go over the door. Make sure the 90 Corner Post (#9) is level. Standing outside the enclosure, measure the distance from the wall to the outside edge of the 90 Corner Post (#9). Add 1/8 to this measurement. For instance if the measurement from the wall to the outside edge of the 90 Corner Post (#9) is 36, you would add 1/8 to this for a total of 36-1/8. Cut the Header (#1) to this measurement. Temporarily place the Header (#1) over the door opening (See Figure #8). Figure Drill assembly holes with a 7/64 Drill Bit, one at the end of each Header (#1) and one into the 90 Corner Post (#9). Using #6 x 7/16 B -Point Screws (#) secure the Header (#1) to the 90 Corner Post (#9) and secure the Slip Jamb Male (#5) and the Wall Jamb (#6) to the Header (#1) (See Figure 11). Figure 8 2. Now you are ready to measure the Header (#1) that will be placed over the Return Glass Panel (#29). Standing on the outside of the enclosure, measure the distance from the wall to the end of the front edge (end of the miter) of the Header (#1) (over the door) (See Figure #9). Write this measurement down. Start the Tape Measure on the mitered edge of the Header (#1), mark the straight edge of the Header (#1) with the measurement you wrote down. Cut the Header (#1) that goes over the Return Glass Panel (#29). 5 Figure File any rough edges of the metal at the mitered corners so that the miter is flush (See Figure 12). Figure 13 Figure 12

6 STEP 7 Installing and Adjusting the Door and Insert Jamb Installing the door panel may be easier if you have someone to assist you. 1. Locate the Snap-In Pivot Strip (#15). Snap the Snap-In Pivot Strip (#15) into the Header (#1). Repeat this for the Bottom Curb/Sill (#2) making sure the raised edge of the Snap-In Pivot Strip (#15) is to the outside of the unit. 2. Slide the Framed Glass Door with CW Rotary Gear Hinge Assembly (#4) over the Slip Jamb Male (#5). Support the door with a shim (You can use the cardboard that the door was packaged in to create a shim) or if you have someone to assist you, have them hold the door in place. Stand outside the unit, and make the Door and Insert Jamb (#3) level. Once you have adjusted the unit to be fully level, step inside the shower, mark and drill the installation hole in the top of the CW Rotary Gear Hinge Assembly (#4) (through the Slip Jamb Male (#5)). Insert the #6 x 1/4 B -Point Screw (#24) into the top hole and secure (See Figure 13). Stand outside the enclosure and make sure the door is level again. Once leveled, step inside the enclosure, mark and drill the installation hole at the bottom of the CW Rotary Gear Hinge Assembly (#4). Secure the #6 x 1/4 B -Point Screw (#24) into the CW Rotary Gear Hinge Assembly (#4). Mark and drill the installation hole in the middle of the CW Rotary Gear Hinge Assembly (#4) and secure the #6 x 1/4 B -Point Screw (#24). Figure Standing outside the enclosure, adjust the Insert Jamb (#3) so that it is level with the door. Step inside the enclosure, mark and drill the installation hole at the top of the Insert Jamb (#3) (through the 90 Corner Post (#9)). Secure with a #6 x 1/4 B -Point Screw (#24). Stand outside and make sure the unit is level. Step inside, mark and drill the installation hole in the bottom of the Insert Jamb (#3) and secure with a #6 x 1/4 B -Point Screw (#24). Note: Magnetic Jamb Seal (#14) faces toward the outside of the shower. Once installed, if you find that the door will not stay closed, the magnet needs to be turned around. Remove the Magnetic Jamb Seal (#14) from the Insert Jamb (#3) and reinsert it the other way. 4. Insert the two #8 x 1-1/2 FH SMS Screws (#) into the Inside Handle (with Holes) (#11). Push the screws through the Door Panel and line up with the Outside Handle (#10). Tighten the screws. (See Figure 14). 5. Insert the middle #6 x 1/4 B -Point Screw (#24) into the Slip Jamb Male (#5). You may have Figure 14 to flex the Slip Jamb Male (#5) for proper clearance once the door handle is in place. 6. Make sure that both the Framed Glass Door (#4) and the Insert Jamb (#3) are level. Secure the Insert Jamb (#3) to the Header (#1) with a #6 x 7/16 B -Point Screw (#). Repeat this step securing the Insert Jamb (#3) to the Bottom Curb/Sill (#2) with a #6 x 7/16 B -Point Screw (#). STEP 8 Glazing the Vinyl into the In-Line and Return Glass Panels 1. Remove the 2 strips of temporary Vertical Press-In Vinyl (#19) and shift Return Glass Panel (#29) to obtain sufficient overlap along both horizontal and vertical edges. 2. Push in the Horizontal Press-In Vinyl (large profile) (#18) from the outside between the glass and the Bottom Curb/Sill (#2) and Header (#1).This task is made easier by using a pen (as shown in Figure 15) to push the vinyl into Bottom Curb/Sill (#2) and Header (#1). Cut square covering the full width of the panel opening. Push the Vertical Press-In Vinyl (small profile) (#19) from the outside between the Wall Jamb (#6) and the 90 Corner Post (#9). Figure 15 STEP 9 Silicone Sealing the Enclosure 1. Using rubbing alcohol and a lint free rag, thoroughly clean all edges inside and outside where curb or walls meet the horizontal or vertical Jambs. Once the alcohol has dried you will have a clean excellent surface for silicone sealing the enclosure. Using the Clear Tub/Tile Silicone, seal all edges inside and outside where curb or walls meet the horizontal or vertical Jambs (See Figure 16). 6

7 Figure Standing inside the enclosure, seal the mitered joints in the header as well as the Bottom Curb/Sill (#2). 3. CW uses the Wet Glaze technique to secure the Return Glass Panel (#29) on the inside of the unit. Run the Clear Tub/Tile Silicone in between the glass and metal, around the entire inside perimeter (See Figures 17A and 17B). Repeat these steps for the In-Line Glass Panel (#28). Figure 19 Figure 17A Figure 17B NOTE: Silicone sealant must cure for 24 hours before you use your new enclosure. Silicones may vary. Please follow curing instructions on the tube. STEP 10 Installing the Drip Rail 1. With a pair of scissors cut the clear Drip Rail Gasket (#13) 2 longer than the Drip Rail (#12). Cut a notch into the strike side of the Drip Rail Gasket (#13) (see Figure 18). Using a lubricant (such as CW Glass Cleaner) (see Figure 19) slide the Drip Rail Gasket (#13) into the smaller channel in the Drip Rail (#12), allow 1/2 extra gasket on the strike side (including the notch) (see Figure 20). With Pliers, crimp both ends of the Drip Rail (#12) to secure the Drip Rail Gasket (#13). There will be 1-1/2 overlap on the door side of the Drip Rail Gasket (#13) (See Figure 21). Figure 20 Figure 21 CAUTION: Since the Drip Rail (#12) will be very hard to remove once in place, test fit and mark the Drip Rail (#12) location before removing the protective paper from the two-way adhesive. Be sure the Bottom Rail (#8) is clean and free of oil or other contaminants before attaching the Drip Rail (#12) to it. Figure Install the assembled Drip Rail (#12) at a slope to allow water drainage to flow into the shower pan (See Figure 22). The Drip Rail (#12) should be installed 1/2 from the edge of the Strike Rail (#7). 7

8 Figure 22 Thank you for purchasing a CW Shower Enclosure. This is only one of a large line of shower enclosures and high quality wardrobe door products. If you like this product, please contact Contractors Wardrobe for more information about our many beautiful wardrobe doors in bi-pass and bi-fold styles with steel, aluminum and hardwood frames. 8