LINEAR BALL AND ROLLER GUIDES Product Reference Guide

Transcription

1 LINEAR BALL AND ROLLER GUIDE Product Reference Guide

2 NK Linear Guides Product Range Linear Guide Accessories Maintenance-free Lubrication NH/N eries Easier installation with high self-aligning capabilities parts for quick repair and replacement hort delivery time Ideal for general industry Extended product life with K1 TM Lubrication Units Long life (up to 2x than previous LH/L series) High speed Low noise K1 Lubrication Units Extended lubrication life Less risk of mechanical failure FDA Compliant Unit available Wide Rail Linear Guide Clean Room Grease Wide rail offers high rigidity and load capacity parts for quick repair and replacement Low profile for compact design Ideal for general industry Extended product life with K1 TM Lubrication Units Low particle emission to keep equipment clean High durability reduces upkeep costs Rust prevention ability is significantly higher than fluorine greases LW eries LG2/LGU Miniature Linear Guide High Performance eals Low dust generation to keep your equipment clean High corrosion resistant stainless steel Extended product life with K1 Lubrication Units parts for quick repair and replacement Ideal for medical and semiconductor industries With seal s multi-lip structure, entry of foreign matter is reduced by 1/10 when compared to NK linear guides without a high performance seal Product life is extended up to 5x of standard NK linear guides PU/PE, LU/LE eries HP eals High Rigidity Roller Guide Contamination Protection for Rails RA and RB eries uper high rigidity for greater accuracy The world s highest load capacity Dustproof to extend product life Rail covers offer extra sealing for even longer life RB series offers low profile design parts for quick repair and replacement Ideal for the machine tool industry Extended product life with K1 TM Lubrication Units Rail Covers Covers entire rail to prevent contamination from building up in the rail mounting holes (RA series only) Contaminated Environment Linear Guide pecial Coatings for Harsh Environments V1 eries High performance seals reduce the entry of contaminants to extend product life by up to 5x that of standard NK linear guides Cleaner operation and extended product life with K1 Lubrication Units Ideal for highly contaminated areas pecial Coatings Armoloy a hard, protective coating provides corrosion resistance plus increased durability Black Chrome provides corrosion resistance Fluoride Black Chrome offers higher corrosion resistance than standard black chrome and is preferred for applications using acid or other harsh chemicals

3 Committed to North America NK manufactures and services innovative linear motion and control products in the U. NK linear guides can be found in many applications within the automotive, semiconductor, food and beverage, medical, machine tool and packaging industries. To respond quickly and efficiently to the unique challenges of our customers, NK distribution centers, manufacturing facilities and sales offices are strategically located throughout the Americas. Customers can trust NK to provide the highest quality linear motion products, total application solutions and world-class engineering support. U.. manufacturing gives NK the flexibility to quickly respond to your needs whether you require a nextday modification, or rush repair and maintenance services after the sale. Around the Globe The NK Group is one of the world s leading manufacturers of motion and control products. A global company with sales of over $7.2 billion, NK employs over 29,400 employees at 64 IO certified manufacturing facilities. Our 121 sales operations are located in 30 countries around the globe. With over 90 years of experience, NK products and solutions have been chosen by leading brands around the world. As an industry innovator, NK can help you lead the way by delivering high quality motion and control solutions. Local olutions NK s 75,000 sq. ft. manufacturing facility in Franklin, Indiana is dedicated to manufacturing precision products and serving the Americas markets. Certified to IO9001:2008 and IO14001:2004 standards, this state-of-the-art plant ensures shorter manufacturing lead times and quicker turnaround to meet the needs of customers from coast to coast. With unique domestic services including rail cutting and custom configurations, NK can meet your deadline. NK Americas Headquarters Ann Arbor, MI

4 NK Linear Guides Table 1: Preload Code Preload P/N Code Fine Clearance, 0 0 light Preload, 1 1 Medium Preload, 3 3 Heavy Preload, 4 (LA eries) 4 Fine Clearance, T T light Preload, Medium Preload, H H Table 3: Code Without NK K1 With NK K1 Ultra precision grade P3 K3 uper precision grade P4 K4 High precision grade P5 K5 Precision grade P6 K6 Normal grade PN KN Normal interchangeable grade PC KC Table 2: Material/urface Treatment Code (For Custom Assembly Only) Code Description P pecial high carbon steel + high performance seal R pecial high carbon steel + surface treatment + high performance seal T tainless steel + high performance seal U tainless steel + surface treatment + high performance seal C pecial high carbon steel (NK standard) K tainless steel D pecial high carbon steel with surface treatment H tainless with surface treatment Other, special Application Examples Wafer cassette elevator Loading & Unloading Robot ystem Linear Guide Linear Guide Loading and Unloading Robot Wafer Cassette Elevator Machine Center Linear Guide Product election Answer the following questions to determine the appropriate NK product. 1. What is your application? 2. Do you have a part # (from NK or a competitor)? 3. If so, how did you arrive at the part # you selected? 4. What type of carriage or bearing style is needed for your application: tapped, through hole, square or flange style? 5. How many carriages or bearings are needed per rail? 6. What rail length do you require? 7. What are your accuracy and preload requirements? 8. What is the G dimension? (ee below) 9. Accessories do you need K1 Lubrication Units, high performance seals, metal seals, rail or bolt hole covers or special coatings? 10. What is your expected delivery date? 11. What is the load applied to the assembly? 12. What is the maximum temperature of your application? 13. What type of environment does this application run? (ex. cleanroom, vacuum, etc.) 14. At what speed does your application run? 15. What is the required life of this linear guide? G Dimension Information Non-datum face In order to properly cut linear guide rail, the G dimension must be determined. The G dimension is the dimension from the end of the rail length to the center of the first bolt-hole. In certain applications, we will need to know the G dimension for both ends of the rail.

5 NK Linear Guide Part Numbering ystem Preloaded Assembly Nomenclature Reference number coding for assembled ball slide: NH and VH eries NH AN C 2 *** P5 3 eries: NH, VH AN: quare (Tapped Holes) - tandard - High Type BN: quare (Tapped Holes) - Long - High Type AL: quare (Tapped Holes) - tandard - Low Type Number of ball slides per row BL: quare (Tapped Holes) - Long - Low Type EM: Flanged (Tapped & Thru Holes) - tandard GM: Flanged (Tapped & Thru Holes) - Long Reference number coding for assembled roller slide: RA and RB eries RA AN C 2 *** P4 3 eries: RA, RB Number of roller Roller slide shape code: AN: quare (Tapped Holes) - tandard - High Type BN: quare (Tapped Holes) - Long - High Type EM: Flanged (Tapped & Thru Holes) - tandard GM: Flanged (Tapped & Thru Holes) - Long AL: quare (Tapped Holes) - tandard - Low Type BL: quare (Tapped Holes) - Long - Low Type TL: quare (Tapped Holes) - tandard - Low Type (RB series) UL: quare (Tapped Holes) - Long - Low Type (RB series) Reference number coding for assembled ball slide: N eries N AL C 2 *** P5 3 eries Number of ball AL: quare (Tapped Holes) - tandard - Low Type CL: quare (Tapped Holes) - hort - Low Type EM: Flanged (Tapped & Thru Holes) - tandard JM: Flanged (Tapped & Thru Holes) - hort Reference number coding for assembled ball slide: LW eries LW EL C 2 *** PC eries EL: Flanged - tandard Number of ball Reference number coding for assembled ball slide: PU/PE eries PU AL K 2 *** PC T eries: PU, PE TR/AR/AL: tandard BL/BR: Long - High load type Number of ball Reference number coding for assembled ball slide: LU/LE eries LU AR K 2 *** P5 1 eries: LU, LE AL: tandard - LU15 with ball retainer TL: tandard - large mounting hole AR: tandard - with ball retainer Number of ball TR: tandard - large mounting hole with ball retainer BL: Long - High load type UL: Long - High load type - large mounting hole

6 NK Linear Guide lide and Rail Nomenclature NH eries Ball lide NAH 25 AN - K1 NH eries Rail N1H AN: quare - tandard BN: quare - Long EM: Flanged (Tapped & Thru Hole) tandard GM: Flanged (Tapped & Thru Hole) Long Blank: tandard carbon steel A: Carbon steel + Armoloy coating B: tainless steel + Armoloy coating Preload/Clearance: Blank: Clearance : light Preload H. Medium Preload Blank: No special accessories K1: One K1 Lubrication Unit each side K2: Two K1 Lubrication Units each side D: Double eals each side P: Protector Plate each side H: High Performance (HP) eal rail type series : Non-butting rail -01: Butting rail Blank: tandard carbon steel A: Carbon steel + Armoloy coating B: tainless steel + Armoloy coating N eries Ball lide N eries Rail NA 25 AL - K1 N T AL: quare type (4 Tapped Holes) - High load CL: quare type (2 Tapped Holes) - Medium load JM: Flanged type (2 Tapped Holes) - Medium load EM: Flanged type (4 Tapped Holes) - High load Blank: tandard carbon steel A: Carbon steel + Armoloy coating B: tainless steel + Armoloy coating Preload/Clearance: Blank: Clearance : light Preload H: Medium Preload Blank: No special accessories K1: One K1 Lubrication Unit each side K2: Two K1 Lubrication Units each side D: Double eals each side P: Protector Plate each side rail type series Blank: Carbon steel A: Carbon steel + Armoloy coating B: tainless steel + Armoloy coating : Non-butting rail -01: Butting rail For N115 Rail ize Only: Blank: Counterbore hole in rail for M3 bolts T: Counterbore hole in rail for M4 bolts PU/PE eries Ball lide * PAU 15 AL PU/PE eries Rail * - K1 - P1U PAU: PU eries PAE: PE eries Ball slide shape code Blank: No special accessories K1: One K1 Lubrication Unit each side K2: Two K1 Lubrication Units each side D: Double eals each side P: Protector Plate each side rail type series P1U: PU eries P1E: PE eries : Non-butting rail -01: Butting rail * rails and slides are available for PU/PE sizes 09, 12, & 15 only. LU/LE eries Ball lide LAU 12 AR - K1 LU/LE eries Rail L1U T LAU: LU eries LAE: LE eries AR: quare TR: quare (Large Tapped Hole) Blank: Carbon steel (LU eries) Blank: No special accessories K1: One K1 Lubrication Unit each side K2: Two K1 Lubrication Units each side D: Double eals each side P: Protector Plate each side rail type series L1U: LU eries L1E: LE eries Bolt hole: Blank: tandard T: Bolt hole large : Non-butting rail -01: Butting rail Blank: Carbon steel (LU eries)

7 NK Linear Guide lide and Rail Nomenclature LW eries Ball lide LW eries Rail LAW 27 EL - K1 L1W Preload/Clearance: Blank: Clearance : light Preload EL: Flanged (Tapped Hole) K1: One K1 TM Lubrication Unit each side Rail type : Non-butting rail -01: Butting rail RA eries Roller lide RA eries Rail RAA 35 AN K H H R1A series roller slide type K: K1 P: No K1 Preload: H: Medium Preload series rail type Blank: tandard carbon steel : Non-butting rail -01: Butting rail Roller slide shape code: AN: quare (Tapped Holes) - tandard BN: quare (Tapped Holes) - Long EM: Flanged (Tapped and Thru Holes) - tandard GM: Flanged (Tapped and Thru Holes) - Long Precision Level: H: High Precision NK Linear Guide, lide and Rail (Assembled) Nomenclature rails and slides for random matching are available for NH, N, LW, PU, PE, LU, LE and RA eries. The rails and slides may be purchased separately. NH EM 2 PC - K1 P F 20 eries: NH, N, LW, PU, PE, LU, LE, RA Ball slide shape code (ee individual nomenclature sections for slide code details) grade: PC: grade PH: High precision interchangeable grade Number of sliders per rail: A number must always be placed in this field including the need for only one slider Preload/Clearance: T: Clearance : light Preload H: Medium Preload K1 Lubrication ystem: Blank: No K1 Lube Units K1: 1 K1 Unit per side K2: 2 K1 Units per side K3: 3 K1 Units per side crapers: Blank: No scrapers P: 1 scraper per slide Franklin, Indiana production Blank: tandard carbon steel A: Carbon steel + Armoloy G1 Dimension B: tainless steel + Armoloy (see page 4) eal Options: Blank: 1 seal per slide H: HP seals; must also use K1 in previous field D: Double standard seals CAD Files and Technical Information NK has partnered with olidcomponents to offer you easy access to CAD files and technical information. Visit NK s website ( or olidcomponents ( to download CAD files and technical information.

8 Worldwide ales Offices NK Ltd. Headquarters, Tokyo, Japan Asia Business trategic Division- Headquarters tel: Industrial Machinery Bearings Division- Headquarters tel: Automotive Division-Headquarters tel: Needle Roller Bearings trategic tel: Division-Headquarters Precision Machinery & Parts tel: Division-Headquarters Africa outh Africa: NK outh Africa (Pty) Ltd. Johannesburg tel: Asia and Oceania Australia: NK Australia Pty. Ltd. Melbourne tel: China: NK Hong Kong Ltd. Hong Kong tel: Kunshan NK Co., Ltd. Kunshan Plant tel: Changshu NK Needle Bearing Co., Ltd. Jiangsu Plant tel: Guizhou H NK Bearings Co., Ltd. Anshun Plant tel: NK teering ystems Dongguan Co., Ltd. Dongguan Plant tel: hangjiagang NK Precision Machinery Co., Ltd. Jiangsu Plant tel: Timken-NK Bearings (uzhou) Co., Ltd. Jiangsu Plant tel: NK China Technology Center Jiangsu tel: NK (hanghai) Trading Co., Ltd. hanghai tel: Beijing tel: Guangzhou tel: Anshun tel: Chengdu tel: henzhen tel: Changchun tel: NK (China) Investment Co., Ltd. hanghai tel: India: Rane NK teering ystems Ltd. Chennai tel: NK Ltd. India Branch Office Chennai tel: Indonesia: PT. NK Bearings Manufacturing Indonesia Jakarta tel: PT. NK Indonesia Jakarta tel: Korea: NK Korea Co., Ltd. eoul tel: Changwon Plant tel: Malaysia: NK Bearings (Malaysia) dn. Bhd. Kuala Lumpur tel: NK Micro Precision (M) dn. Bhd. Malaysia Plant tel: New ealand: NK New ealand Ltd. Auckland tel: Philippines: NK Representative Office Makati City tel: ingapore: NK International (ingapore) Pte Ltd. ingapore tel: NK ingapore (Pte) Ltd. ingapore tel: Taiwan: Taiwan NK Precision Co., Ltd. Taipei tel: Thailand: NK Bearings (Thailand) Co., Ltd. Bangkok tel: IAM NK teering ystems Co., Ltd. Chachoengsao tel: ~350 NK Asia Pacific Technology Center (Thailand) Co., Ltd. Chonburi tel: ~ Vietnam: NK Representative Office Hanoi tel: Europe NK Europe Ltd. (European Headquarters) Maidenhead, U.K. tel: France: NK France.A. Paris tel: Germany: NK Deutschland GmbH Düsseldorf tel: NK teering ystems Europe Ltd. tuttgart tel: Neuweg Fertigung GmbH Munderkingen tel: Italy: NK Italia.p.A. Milano tel: Industria Cuscinetti.p.A. Torino Plant tel: Netherlands: NK European Distribution Centre B.V. Tilburg tel: Poland: NK Polska p. z.o.o. Warsaw Branch tel: NK Iskra.A. Kielce tel: NK European Technology Center, Poland Office Kielce tel: pain: NK pain.a. Barcelona tel: Turkey: NK Rulmanlari Orta Dogu Tic. Ltd ti tel: United Kingdom: NK Bearings Europe Ltd. Peterlee Plant tel: NK European Technology Centre Newark tel: NK UK Ltd. Newark tel: NK teering ystems Europe Ltd. Coventry tel: North and outh America NK Americas, Inc. (American Headquarters) Ann Arbor tel: Argentina: NK Argentina RL Buenos Aires tel: Brazil: NK Brasil Ltda. ão Paulo tel: Canada: NK Canada Inc. Toronto tel: Mexico: NK Rodamientos Mexicana,.A. de C.V. Mexico City tel: United tates of America: NK Corporation Ann Arbor tel: NK American Technology Center Ann Arbor tel: NK Precision America, Inc. Franklin tel: NK teering ystems America, Inc. Bennington, Vermont tel: NK Latin America, Inc. Miami tel: NK Ltd. has a basic policy not to export any products or techology designated as controlled items by export-related laws. When exporting the products in this brochure, the laws of the exporting country must be observed. pecifications are subject to change without notice and without any obligation on the part of the manufacturer. Every care has been taken to ensure the accuracy of the data contained in this brochure, but no liability can be accepted for any loss or damage suffered through errors or omissions. We will gratefully acknowledge any additions or corrections. NK CORPORATION NK CANADA INC LGRefGuide - Rev 4/UB/1M14. Printed in the UA NK The contents of this publication are the copyright of the publishers.