CraneSafe. Certification. Certification. CraneSafe. Certification
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1 LOAD CHART & RIGGING PRACTICE EXERCISE STIFF BOOM TRUCK CRANE 40 Tonnes & Under Manitex 35100C National 1400H Stiff Boom Truck 40 Tonnes & Under PRACTICE EXERCISE LCR.SB40.MX35100C.NA1400H.PEX1 (160310) 30 June Fulford Harbour Group Tel:
2 Introduction These 12 questions are for you to use to help get ready for the Load Chart & Rigging part of the assessment for Stiff Boom Truck 40 Tonnes & Under. The questions on your assessment will be different from these but will be presented in the same format as these questions. Following the questions are the load charts and rigging tables and then the answers. The answers explain how we arrived the correct answer and you can use this to help work through any questions you may have gotten incorrect. We have not included all of the charts for this crane but everything you need to answer the questions is included. You do not need the crane manual or full load chart package to answer the questions. Copyright 2010 Fulford Harbour Consulting Ltd. All material in this document is, unless otherwise stated, the property of Fulford Harbour Consulting Ltd. Copyright and other intellectual property laws protect these materials. Reproduction or transmission of the materials, in whole or in part, in any manner, without prior written consent of the copyright holder, is a violation of copyright law. Printed copies of this document may be made, solely for personal, noncommercial use. Individuals must preserve any copyright or other notices contained in or associated with them. Users may distribute such copies to others, in electronic or printed form, without charge, without prior written consent of Fulford Harbour Consulting Ltd. Contact information for requests for permission to reproduce in any altered state, electronic or otherwise, or distribute for a charge or other consideration, this document or any other materials produced by Fulford Harbour Consulting Ltd are as listed below: Fulford # Huston Road, Delta, BC, V4G 1C2, Canada Toll free: Lower Mainland: Fax: info@fulford.ca + Fulford Harbour Group Q2
3 Load Chart & Rigging Questions Part I: Questions 1 6 Use Load Charts for Manitex 35100C Specifications 5/8 Rotation Resistant Load Line Hose reel mounted heel section 7 ton overhaul ball 15 ton 1 sheave block 35 ton 4 sheave block 1. What is the maximum load the boom truck can lift based on the following configuration? Outriggers and stabilizers fully extended and set 15 ton load block 78 feet of main boom extended Fixed jib stowed Rigging 60 lbs Radius 47 feet? Answer: Maximum Load pounds + Fulford Harbour Group Q3
4 2. What is the lowest boom angle the load can be placed and LMI code based on the following boom truck configuration? Outriggers and stabilizers intermediate position Lift from 7 ton overhaul ball Rigging 40 lbs Load weight 6,000 lbs Main boom fully extended Telescopic jib stowed? Answer: degrees 3. Based the configuration in #2, what is the LMI code? Answer: + Fulford Harbour Group Q4
5 4. What is the boom truck s maximum radius and LMI code based on the following configuration? Outriggers and stabilizers fully extended and set Main boom fully extended to 100 feet 55 foot telescopic jib erected 7 ton overhaul ball jib Load weight 2,150 lbs Rigging 120 lbs Answer: feet? 5. Based the configuration in #4, what is the boom truck s LMI code? Answer: 6. If the load in Question #4 is telescoped in to a radius of 50 feet, what is the boom truck s gross capacity? Answer: pounds + Fulford Harbour Group Q5
6 Part 2: Questions 7 10 Use Load Charts for National 1400H 7. Determine the minimum size block and parts of line required based on the following configuration? Outriggers fully extended and set Main boom extended to 51 feet Radius 12 feet Load weight 26,700 lbs Rigging 80 lbs Answer: Block Size Parts of line 8. What is the maximum load that can be lifted based the following boom truck configuration? Full span outriggers 25 ton 2 sheave block Main boom angle 72 degrees Main boom extended to 108 feet Rigging 80 lbs 30 foot jib not stowed? Answer: pounds + Fulford Harbour Group Q6
7 9. What is the lowest boom angle the boom truck can boom down based on the following configuration? Mid span outriggers Main boom fully extended 1 sheave block 30 foot jib Rigging 80 lbs Load weight 1,500 lbs? Answer: degrees 10. How many more degrees could the boom truck boom down the outriggers are full span in the previous question? Answer: degrees + Fulford Harbour Group Q7
8 Part 3: Rigging Questions 11. What is the minimum size of wire rope required to lift a load of 15,000 pounds? The two slings are in a double basket hitch configuration at a 60 degree angle. Answer: inch 12. What is the minimum size of wire rope sling required to lift a load of 4,525 pounds? The double vertical sling is in a choker hitch configuration. Answer: inch + Fulford Harbour Group Q8
9 LOAD CHART & RIGGING TABLES (PRACTICE EXERCISE) STIFF BOOM TRUCK CRANE 40 Tonnes & Under Manitex 35100C National 1400H Stiff Boom 40 Tonnes & Under TABLES LCR.SB40.NA9103A.MX35100.PEX1 (160310) 30 June Fulford Harbour Group Tel:
10 Load Charts Manitex 35100C These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR2
11 Manitex 35100C These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR3
12 Manitex 35100C NOTE: Lifting personnel with crane in this outrigger configuration is strictly prohibited. Use only fully extended outrigger configuration when lifting personnel. These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR4
13 Manitex 35100C These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR5
14 Manitex 35100C AUXILIARY BLOCK 50 LBS OVERHAUL BALL 175 LBS 15 TON LOAD BLOCK 325 LBS 35 TON LOAD BLOCK 450 LBS HOSE REEL 260 LBS SWING AROUND JIB (STOWED) SEE LOAD CHART These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR6
15 Manitex 35100C These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR7
16 Manitex 35100C These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR8
17 National 1400H Specifications These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR9
18 National 1400H Capacities Load Rating Chart: Series 14127H (38.7 m) Boom With ft ( m) Jib / Full-Span Outrigger 24 ft 6 in (7.5 m) CAUTION: 30' Jib Do not operate crane booms, jib extensions, any accessories or loads within 10 ft (3m) of live power lines or 60 other conductors of electricity Jib and boom capacities shown are maximum for each section. Do not exceed capacities at reduced radii. BOOM LENGTH IN FEET 108 Load ratings shown on the appropriate charts are maximum 120 D allowable loads with the crane mounted on a factory-approved 50 truck and all outriggers at either full span or at mid span range and set a firm level surface so that the crane is level and all C tires are suspended. Always level the crane with the level indicator located the 70 B crane. The operator must reduce load to allow for factors such as wind, A ground conditions, operating speeds and their effects freely suspended loads. 20 Overloading this crane may cause structural collapse or instability. 10 Weights on any accessories attached to the boom or loadline must be deducted from the load chart capacities Do not exceed jib capabilities at any reduced boom lengths. 0 Do not deadhead lineblock against boom tip when extending boom or winching up. C/L Keep at least three wraps of loadline on drum at all times. RADIUS IN FEET Use only specified cable with this machine. SERIES 14127H NOTE: 1. Operate with jib by radius when main LOADLINE EQUIPMENT (38.7 M) BOOM boom is fully extended. If necessary DEDUCT WITH FT increase boom angle to maintain loaded ( M) radius. Downhaul weight lb (81.6 kg) JIB / FULL-SPAN 2. Operate with jib by boom angle when One sheave block lb (170 kg) main boom is not fully extended. Do not Two sheave block lb (290 kg) OUTRIGGER exceed rated jib capacities any Three sheave block lb (395 kg) 24 FT 6 IN (7.5 M) reduced boom lengths. Four sheave block lb (440 kg) Load Rating Chart: Series 14127H (38.7 m) Boom With ft ( m) Jib / Full-Span Outrigger 24 ft 6 in (7.5 m) LOAD LOADED 31FT LOADED A LOADED B LOADED C LOADED D LOADED 127FT LOAD LOADED 30FT RADIUS BOOM BOOM BOOM 51FT BOOM 70FT BOOM 89FT BOOM 108FT BOOM BOOM RADIUS BOOM JIB (FEET) ANGLE (lb) ANGLE BOOM (lb) ANGLE BOOM (lb) ANGLE BOOM (lb) ANGLE BOOM (lb) ANGLE (lb) (FEET) ANGLE (lb) ,000 47,550 40, , ,900 3,850 3, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,150 2, ,300 2,600 2,000 1,450 1, ,400 2,700 2,100 1,550 1, ,500 2,800 2,150 1,650 1, HEIGHT IN FEET 0 12, , , ADD TO CAPACITIES WHEN NO JIB STOWED (lb) *SHADED AREAS ARE STRUCTURALLY LIMITED CAPACITIES These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR10
19 National 1400H Capacities Load Rating Chart: Series 14127H (38.7 m) Boom With ft ( m) Jib / Mid-Span Outrigger 18 ft 6 in (5.63 m) CAUTION: 30' Jib Do not operate crane booms, jib extensions, any accessories or loads within 10 ft (3m) of live power lines 63 or other conductors of electricity. Jib and boom capacities shown are maximum for each section Structural Do not exceed capacities at reduced radii. limit line with lb block. Load ratings shown on the load rating charts are maximum allowable loads with the outriggers properly extended and the D 55 outrigger lock pins engaged on a firm, level surface and the Structural limit line with crane leveled and mounted a factory recommended truck lb block. C 50 Always level the crane with the level indicator located the crane The operator must reduce load to allow for factors such as B 80 wind, ground conditions, operating speeds and their effects 40 freely suspended loads A 60 Overloading this crane may cause structural collapse or 30 instability Weights on any accessories attached to the boom or loadline BOOM LENGTH IN FEET RADIUS (FEET) HEIGHT IN FEET must be deducted from the load chart capacities. Do not exceed jib capabilities at any reduced boom lengths. 10 Do not deadhead lineblock against boom tip when extending 5 20 boom or winching up. 0 Structural limit Keep at least three wraps of loadline on drum at all times. -10 line with 30' jib 0 Use only specified cable with this machine. deployed. C/L RADIUS IN FEET NOTE: SERIES 14127H LOADLINE EQUIPMENT 1. Operate with jib by radius when main (38.7 M) BOOM DEDUCT boom is fully extended. If necessary WITH FT increase boom angle to maintain loaded Downhaul weight lb (81.6 kg) ( M) radius. One sheave block lb (170 kg) JIB / MID-SPAN 2. Operate with jib by boom angle when Two sheave block lb (290 kg) main boom is not fully extended. Do not OUTRIGGER Three sheave block lb (395 kg) exceed rated jib capacities any 18 FT 6 IN (5.63 M) Four sheave block lb (440 kg) reduced boom lengths. Load Rating Chart: Series 14127H (38.7 m) Boom With ft ( m) Jib / Mid-Span Outrigger 18 ft 6 in (5.63 m) LOAD LOADED 31FT LOADED A LOADED B LOADED C LOADED D LOADED 127FT LOAD LOADED 30FT 51FT 70FT 89FT 108FT BOOM (lb) BOOM (lb) BOOM (lb) BOOM (lb) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , BOOM ANGLE BOOM (lb) BOOM ANGLE BOOM ANGLE ,650 1,800 1, BOOM ANGLE ,850 2,000 1, , ,900 ADD TO CAPACITIES WHEN NO JIB STOWED (lb) *SHADED AREAS ARE STRUCTURALLY LIMITED CAPACITIES These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR11 BOOM ANGLE ,950 2,100 1, BOOM ANGLE BOOM (lb) 3,050 2,200 1, RADIUS (FEET) BOOM ANGLE JIB (lb)
20 Rigging Tables Wire Rope Slings Working Load Limit in pounds When using a 2-leg bridle in a choker hitch configuration, multiply the above values by.75. When using a double basket hitch configuration, multiply the above values by 2. Note: For training and assessment use only. These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR12
21 Chain Slings Working Load Limit in pounds When using a 2-leg bridle in a choker hitch configuration, multiply the above values by.75. When using a double basket hitch configuration, multiply the above values by 2. Note: For training and assessment use only. These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR13
22 Nylon Web Slings Working Load Limit in pounds When using a 2-leg bridle in a choker hitch configuration, multiply the above values by.75. When using a double basket hitch configuration, multiply the above values by 2. Note: Capacities are for flat eye, twisted eye and triangle fittings. For training and assessment use only. These charts are for assessment purposes only and should not be used to operate a crane. The individual crane s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane. + Fulford Harbour Group LCR14
23 LOAD CHART & RIGGING ANSWER KEY (PRACTICE EXERCISE) STIFF BOOM TRUCK CRANE 40 Tonnes & Under Manitex 35100C National 1400H Stiff Boom 40 Tonnes & Under ANSWER KEY LCR.SB40.NA9103A.MX35100.PEX1 (160310) 30 June Fulford Harbour Group Tel:
24 Answer Key Part 1: Manitex 35100C 1. Answer: 5,015 pounds Deductions from Gross Capacity 15 ton block 325 lbs Fixed jib 270 lbs Rigging 60 lbs Hose reel 260 lbs 915 lbs * Note #6 applies. Gross Capacity is 5,930 pounds. Maximum Load is 5, = 5,015 pounds. 2. Answer: 78 degrees Load weight 6,000 lbs 7 ton overhaul ball 175 lbs Rigging 40 lbs Telescopic jib stowed 290 lbs Hose reel 260 lbs Total Gross Load 6,765 lbs 3. Answer: LMI Code 9 4. Answer: 70 feet Load weight 2,150 lbs 7 ton overhaul ball 175 lbs Rigging 120 lbs Hose reel 260 lbs Gross Load 2,705 lbs + Fulford Harbour Group AK2
25 5. Answer: LMI Code 4 6. Answer: The gross capacity remains the same as the main boom angle did not change. See Note #4. Part 2: National 1400H 7. Answer: Block Size: 2 Sheave Block Parts of LIne: 4 Load weight 26,700 lbs 2 sheave block 640 lbs Rigging 80 lbs Total Load 27,480 lbs 8. Answer: 7,280 pounds Deductions from Gross Capacity Main block 640 lbs Rigging 80 lbs Total Gross Load 720 lbs Gross Capacity is 7,850 lbs lbs (no jib on crane) = 8,000 lbs. Maximum Load is 8, = 7,280 lbs. + Fulford Harbour Group AK3
26 9. Answer: 72 degrees Load weight 1,500 lbs 1 sheave block 375 lbs Rigging 80 lbs Total Gross Load 1,955 lbs 10. Answer: 7.6 degrees Part 3: Rigging 11. Answer: 1/2 inch The capacity of one 1/2 inch wire rope sling in a single basket hitch at a 60 degree angle is 8,150 pounds. The sling is in a Double Basket Hitch so capacity is doubled: 8,150 x 2 = 16,300 pounds 12. Answer: 7/16 inch The capacity of a 7/16 inch wire rope in a single vertical hitch is 3,450 pounds. The sling is in a double vertical configuration: 3,450 x 2 = 6,900 lbs The sling is choked so there is a 25% reduction in capacity: 6,900 x.75 = 5,175 lbs or The capacity of a 7/16 inch wire rope in a choked single vertical hitch is 2,600 pounds. The sling is doubled: 2,600 x 2 = 5,200 lbs. + Fulford Harbour Group AK4
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