Kingspan KS1150 TL Wall & Ceiling

Transcription

1 Kingspan KS1150 TL Wall & Ceiling APLICATIONS The KS1150 TL wall & ceiling system is through-fix solution (fasteners are visible on the external surface of panels). The panels can be laid vertically or horizontally and are suitable for external and internal applications as wall OR ceiling elements on all type of buildings. The KS1150 TL panels are especially recommended for temperature controlled applications. DIMENSIONS & WEIGHT Panel thickness (mm), sheet 0.5/0.5 mm Weight (kg/m 2 ) KS1150 TL Product Data Sheet Kingspan IPN / INN core Wall & Ceiling Panel KS1150 TL 1

2 Product Tolerances Panel length Tolerance For panel length under 3m + 5 mm - 4 mm Panel length is equal or over 3m + 10 mm - 7 mm Panel width ±2 mm Thickness Panel thickness D 100mm ±2 mm Panel thickness D 100mm ±2% Right angle cut end tolerance Max. 7 mm Panel bowing 10 mm Length-wise 2mm for each meter of length, but not greater than 10mm Width-wise <10mm Available Lengths The standard panel length is between 2.00 and 13,50 meters. The maximum length of panels is meters. MATERIALS - STEEL 1. Steel grades with the minimum performance of S280GD. Hot-dip zinc coated steel with 275g/m 2 of zinc, according to EN 10147:2000 or asymmetrical zinc coat of 190g/m 2. This can be finished with a number of coatings - polyester, PVDF, Plastisol and Foodsafe. 2. Austenic stainless steel grade according to EN Without any coating system, surface finish 2B (IIIc). Substrate thicknesses Standard external - sheet thickness 0.50 mm Standard internal - sheet thickness 0.50 mm. Other thicknesses are available by agreement with Kingspan. External Coating Options 1. Standard Polyester PES Polyester is a universal, economic coating system suitable for exterior and interior applications. The nominal coating thickness is 25 µm. The colour range is available according to RAL palette. Standard external colour range: RAL 9002, RAL 9010, RAL 9006, RAL 9007, RAL 1015, RAL 3000, RAL 3009, RAL 5010, RAL 6020, RAL 7016, RAL Standard internal colour range: RAL 9002, RAL Product Data Sheet Kingspan IPN / INN core Wall & Ceiling Panel KS1150 TL 2

3 2. Kingspan Spectrum Spectrum is a 60μm Polyurethane coated semi-gloss finish with a slight granular effect. It offers an outstanding durability- and weather resistance performance, excellent corrosion and UV-resistance as well as high color & gloss retention characteristics. Its superior flexibility enables high resistance against mechanical damages. Kingspan Spectrum is available in a wide range of solid and metallic colours. Furthermore it is free of chlorine, phtalates and plasticizers and 100% recyclable. 3. PVDF PVDF offers unequalled colour and gloss retention and good corrosion resistance. The nominal coating thickness is µm. It can be used in climates with extremely high UV radiation combined with extreme temperatures and relative humidity. The standard colour range includes metallic silver. 4. Plastisol 200 µm Plastisol is a high performance coating system with a grains finish and a nominal thickness of 200 µm. Typical properties of Plastisol are excellent abrasion, high corrosion resistance, excellent flexibility and therefore very good scratch resistance. Internal Coating Options 1. Polyester Polyester coating with a nominal thickness of 15 µm and 25 µm. Standard internal colour range: RAL 9002, RAL 9010, Kingspan White. 2. Foodsafe The surface of this µm thick polymer coating is non-toxic and resistant to mould, durable and easy to clean. The standard colour is white RAL INSULATION CORE IPN rigid insulation foam is a new type if Polyisocyanurate (PIR) rigid foam developed by Kingspan to achieve higher fire performance properties of products, providing the best-inclass insulation performance among other PUR and PIR products. Rigid IPN insulation foam is the closed cell rigid Isophenic foam, CFC and HCFC free (Zero ODP). Non Deleterious. IPN is fully cured highly cross-linked thermosetting polymer with a ring-like structure. Under normal conditions of use and temperatures, IPN do not emit noxious fumes or gases. The INN is the IPN rigid core with improved thermal performance(thermalsafe). Thermal conductivity - IPN: λ < 0,0224 [W/mK] Thermal conductivity - INN: λ < 0,0202 [W/mK] Density: 39 [kg/m 3 ] ± 10 % IPN is resistant to fungus and mould growth, will not sustain vermin and is non fibrous, odourless and non tainting. Product Data Sheet Kingspan IPN / INN core Wall & Ceiling Panel KS1150 TL 3

4 PERFORMANCE Thermal Insulation (the U-values indicated for panel width of 1150mm) U value W/(m 2 K) Panel Thickness IPN core panels U value W/(m 2 K) INN core panels (mm) λ= W/(m K) λ= W/(m K) Biological KS1150 TL insulated sandwich panels are immune to attack from mould, fungi, mildew and vermin. The panels are non-deleterious. Fire Panel Thickness (mm) Fire resistance Reaction to Fire IPN core INN core IPN core INN core EI30 Under testing B-s1,d0 Under testing For application details of particular fire resistance results please consult Kingspan Technical Department Acoustics Panel Thickness R W, db R A1, db R A2, db Product Data Sheet Kingspan IPN / INN core Wall & Ceiling Panel KS1150 TL 4

5 Packing & Delivery Standard packing road transportation KS1150 TL panels are factory-packed according to panel dimensions to ensure arrival on site in pristine condition. Panels packed horizontally. Pack length varies according to product type and panel length. Typical palette height is 1,100mm, Maximum palette weight is 1300 kg. All packs labelled clearly identifying product type and pack weight. Whole pack protected with various materials Sheets of polystyrene at bottom, top and sides, Plastic hoods at both end Polystyrene blocks at the bottom with gaps for offloading using forklift, crane, Pack shrink wrapped in plastic film, secured with sticky tape The number of panels in each pack depends on panel thickness. The table below is shown as a guide. Panel core thickness (mm) Number of panels in package Delivery & Off-loading All deliveries (unless indicated otherwise) are by road transport to project site. It is the customer s responsibility to arrange lifting equipment and labour to unload the packs. This usually requires using a crane, with or without a lifting beam, or a forklift, depending on panel length and weight. Site Storage It is often necessary to store packs of panels on site for a period before they are fixed. To ensure that the panels remain in prime condition until they are installed the following precautions should be taken: Store packs off the ground and on a plain area. Support the packs evenly with timber bearers spaced at 1.5 metres. It is not allowed to store the KS1150 TL panels in piles (one above another). If packs cannot be kept in a building they must be covered with a weatherproof sheet ensuring that the sheet drains water away effectively and does not allow ponding on top of the pack. Store packs in a secure area, where they will not be damaged or stolen. Inspect the storage site and the packs regularly to ensure the panels remain in good condition. Do not store packs where people will walk across them. Product Data Sheet Kingspan IPN / INN core Wall & Ceiling Panel KS1150 TL 5

6 Walkability Generally it is not recommended to walk on composite panels. For repair & maintenance works considering one person with a tool box (max. 100kg), we recommend to use load spreader plates which will ensure better load distribution. In case of any damages through walking on panels without using spreader plates, Kingspan will not take any warranty. It is not allowed to store technical building equipment on the ceiling elements due to structural capacity. STRUCTURAL TABLES General load-span tables are at the end of the Data sheet please use this table only for guidance purposes. For detailed design cases please contact Kingspan Technical Department for exact static calculations due to project specific requirements QUALITY & WARANTIES Quality Kingspan insulated sandwich panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO9001:2000 standards, ensuring long term reliability and service life. Building Regulations Kingspan KS1150 TL insulated sandwich panels conform to the National Building Regulations and standards. Guarantees & Warranties Kingspan will provide external coating and product guarantees on a project by project basis. Certification Kingspan KS1150 TL panels have been tested and certified according to EN 14509, and are labelled with CE mark. Product Data Sheet Kingspan IPN / INN core Wall & Ceiling Panel KS1150 TL 6

7 Load tables (knm -2 ) - Wall panel KS1150 TL - single span Outer sheet type M t n (mm) 0,5 colour 2 Inner sheet type MB t n (mm) 0,5 Panel th.(mm) Span (m) 4 4,5 5 5,5 6 6,5 7 7,5 8 8,5 9 9, pressure 1,54 1,37 1,23 1,09 0,91 0,78 0,67 0,58 0,51 0,43 0,36 0,29 0,23 suction 1,57 1,24 1,00 0,83 0,70 0,59 0,51 0,45 0,39 0,35 0,31 0,28 0,25 a (mm) pressure 1,62 1,44 1,30 1,18 1,08 0,93 0,81 0,70 0,62 0,55 0,49 0,44 0,39 suction 1,88 1,49 1,20 1,00 0,84 0,71 0,61 0,54 0,47 0,42 0,37 0,33 0, pressure 1,82 1,62 1,46 1,32 1,21 1,12 1,04 0,91 0,80 0,71 0,63 0,57 0,51 suction 2,43 1,92 1,55 1,28 1,08 0,92 0,79 0,69 0,61 0,54 0,48 0,43 0, pressure 2,02 1,80 1,62 1,47 1,35 1,25 1,16 1,06 0,93 0,82 0,73 0,66 0,59 suction 2,82 2,23 1,80 1,49 1,25 1,07 0,92 0,80 0,70 0,62 0,56 0,50 0, pressure 2,02 1,80 1,62 1,47 1,35 1,25 1,16 1,08 0,99 0,88 0,78 0,70 0,64 suction 3,03 2,39 1,94 1,60 1,35 1,15 0,99 0,86 0,76 0,67 0,60 0,54 0, pressure 2,23 1,98 1,78 1,62 1,48 1,37 1,27 1,19 1,11 1,01 0,90 0,80 0,73 suction 3,44 2,72 2,20 1,82 1,53 1,30 1,12 0,98 0,86 0,76 0,68 0,61 0,55 -Notice: -the load span tables in this document are calculated according to EN the other profilations and dark colours have to be discussed with producer -the table comprises permissible characteristic values of live load (kpa) at given span -the tables is valid for a short- time live loads (for example wind load) and comprises the influences of winter and summer temperatures in the central Europe. -the deflection limit for panels is set as L/100 - (a) - the minimum width of end support given in [mm] Product Data Sheet Kingspan IPN / INN core Wall & Ceiling Panel KS1150 TL 7

8 Load tables (knm -2 ) - Wall panel KS1150 TL - double span Outer sheet type M t n (mm) 0,5 colour 2 Inner sheet type MB t n (mm) 0,5 Panel th.(mm) Span(m) 1,5 1,75 2 2,5 3 2,5 4 4,5 5 5,5 6 6, Pressure 2,06 1,72 1,48 1,17 0,97 1,17 0,74 0,66 0,60 0,55 0,51 0,48 0,43 Suction 6,71 5,63 4,85 3,80 2,78 3,80 1,57 1,24 1,00 0,83 0,70 0,59 0,51 a (mm) b (mm) Pressure 1,51 1,25 1,07 0,83 0,70 0,83 0,54 0,48 0,44 0,41 0,38 0,35 0,33 Suction 6,90 5,78 4,97 3,89 3,20 3,89 1,87 1,48 1,20 0,99 0,83 0,71 0,61 a (mm) b (mm) Pressure 2,51 2,08 1,78 1,38 1,14 1,38 0,85 0,76 0,69 0,64 0,59 0,55 0,51 Suction 8,91 7,47 6,42 5,00 4,09 5,00 2,42 1,91 1,55 1,28 1,07 0,92 0,79 b (mm) Pressure 2,86 2,38 2,03 1,57 1,28 1,57 0,96 0,85 0,77 0,71 0,65 0,61 0,57 Suction 10,27 8,61 7,40 5,75 4,70 5,75 2,81 2,22 1,80 1,48 1,25 1,06 0,92 b (mm) Pressure 2,86 2,37 2,02 1,56 1,27 1,56 0,95 0,85 0,77 0,70 0,65 0,60 0,56 Suction 10,95 9,19 7,89 6,13 5,01 6,13 3,02 2,38 1,93 1,60 1,34 1,14 0,99 b (mm) Pressure 3,22 2,67 2,27 1,75 1,43 1,75 1,06 0,94 0,85 0,78 0,72 0,67 0,62 Suction 12,32 10,34 8,89 6,91 5,64 6,91 3,43 2,71 2,19 1,81 1,52 1,30 1,12 b (mm) Notice: -the load span tables in this document are calculated according to EN the other profilations and dark colours have to be discussed with producer -the table comprises permissible characteristic values of live load (kpa) at given span -the tables is valid for a short- time live loads (for example wind load) and comprises the influences of winter and summer temperatures in the central Europe. -the deflection limit for panels is set as L/100 - (a) - the minimum width of end support given in [mm] - (b) - the minimum width of intermediate support given in [mm] Product Data Sheet Kingspan IPN / INN core Wall & Ceiling Panel KS1150 TL 8