OXT-121 TOAGOSEI CO., LTD.

Transcription

1 ARN XETANE XT-11 TAGSEI C., LTD.

2 What is xetane XT technical report xetanes, 4-membered cyclic ethers, are new cationic monomers for UV-cure systems developed by Toagosei Co., Ltd. With high basisity and ring strain, oxetane compounds have the highest ring-opening polymerizability among various cyclic ethers including epoxy compounds. Although oxetane was recognized as an excellent cationic monomer, few industrial applications had been developed. We paid attention to the potential of oxetane as a new UV-cure monomer and have established industrial manufacturing recently. With its beneficial performance as a photo-curable monomer, we believe oxetane helps cationic system broaden its application field. Benefits of Cationic System In comparison with conventional radical cure systems, cationic systems generally have the following benefits. 1Low Shrinkage Excellent Adhesion to Substrates, High Gloss Low Skin Irritation High Safety and Processibility 3No xygen Inhibition Fast Cure even on Thin Film Benefits of xetane Additionally, oxetane compounds have the following strong points as photo-cationic monomers, compared with conventional epoxy compounds. 1Rapid Polymerization High Molecular Weight and Tough Film Property Cure Improvement by formulating with Epoxy Compounds High Manufacturing Efficiency, Low Initiator Content needed 3Not Mutagenic 4 No Generation of -H High Safety Water and Humidity Resistance, Excellent Electrical Properties High Stability under High Temperature or Basic Condition Long Shelf Life We have been pursuing R&D of xetanes for many years and hold a wide-range of patent licenses. Please contact us before using oxetanes.

3 XT-11 () is bifunctional oxetane compound having two oxetanyl rings in the molecule. shows excellent cure response in cationic formulations and gives cured film with excellent chemical resistance and electrical property. Product Name: Chemical Name: Abbreviated Name: Chemical Structure: ARN XETANE XT-11() 1,4-Bis[(3-ethyl-3-oxetanylmethoxy)methyl]benzene (Xylilene xetane) n n=1 80-8% n= 10-1% n=3 <% Purity: >98% Appearance: light yellow liquid or solid Melting Temperature: Specific gravity: 1.07 ( ) Viscosity: mpa s ( ) Flash Point: 0 Primary Irritation Index(PII):.6 Ames Test: negative NEL= 40mg/kg/day, 00mg/kg/day CAS No: TSCA Inventory: included EINECS No.: not included Main Application: Benefits: Adhesives, Coatings, Resist High cure response, High chemical resistance, Good electrical property and electrical conductivity 3

4 Test Formulation 1 (/Cycloaliphatic Epoxide) Formulations with cycloaliphatic epoxide, available as photo-cationic monomer, were investigated and the cured film properties were estimated. Thin coated Formulation Thick coated film ) Film 1) Resin Formulation of /Cycloaliphatic Epoxide No (phr) 10 0 Cycloaliphatic Epoxide 3) (phr) ) Cationic Photoinitiator (phr) ) Viscosity (mpa.s) ) Acetone Extractability (%) Pencil Strength 3H-4H 3H 3H H 7) Adhesion 100/ /100 97/100 77/100 Flexural Test 10mm φ mm φ ) Acetone Extractability Tensile Strength (kg/cm ) Elongation at Break Tensile Modulus (kg/cm ) E'' 10) ( ) max tan δ 10) max ( ) ) Cross-linking Density (mol./m 3 ) 4 9. x x 10. x x 10 Specific Gravity ) Shrinking with Curing )Coated film thickness = About 10μm, Substrate: Chroming steel Al plate Irradiation condition = 10W metal halide lamp / lamp height 10cm / conveyer speed 10m/min. pass )Coated film thickness = μm, Substrate: PP film Irradiation condition = 10W metal halide lamp / lamp height 10cm / conveyer speed 10m/min. 6 pass 3)3,4-Epoxycyclohexylmethyl-3,4-Epoxycyclohexylcarboxylate (UCC UVR-6110, Daicel chemical Celloxide 01P) 4)Triallylsulfonium - Hexafluorine salt mixture (UCC UVI-6990, Daicel UCB Uracure 191) )Rotary Viscometer type E at C 6)Dipped in Acetone for one day and dried. Calculation with loss of weight. 7)Cross-cut adhesion test Flexural test Tensile speed = 00m/min. Chuck interval = 100mm 10)Dynamic modulus measurement: 10Hz,speed of rising Temp. 4C/min. 11)Calculation from specific gravity between the cured item and each of the raw materials. gives cured film with excellent flexibility and processibility. improves cure response and the cured film has excllent chemical resistance. gives tough film with high tensile strength. 4

5 Test Formulation (/bisphenol-a Epoxide) Formulations with conventional bisphenl-a type epoxide were investigated and the cured film properties were estimated. Resin Formulation of /bisphenol-a Epoxide Thin coated Formulation Thick coated film ) Film 1) No (phr) ) bisphenol-a Epoxide (phr) ) Cationic Photoinitiator (phr) ) Viscosity (mpa.s) Pencil Strength (%) H H F F Adhesion 6) 100/ /100 88/100 0/100 Flexural Test 7) 10mm φ mm φ Tensile Strength (kg/cm ) Elongation at Break (%) Tensile Modulus (kg/cm ) 17,900 16,00 17,000 1,400 E'' max ( ) tan δ max ( ) Cross-linking Density (mol/m 3 ).3 x 10.8 x x x 10 Specific Gravity ) Shrinking with Curing (%) )Coated film thickness = About 10μm, Substrate: Chroming steel Al plate Irradiation condition = 10W metal halide lamp / lamp height 10cm / conveyer speed 10m/min. pass )Coated film thickness = μm, Substrate: PP film Irradiation condition = 10W metal halide lamp / lamp height 10cm / conveyer speed 10m/min. 6 pass 3)bisphenol-A digricydylether Tototasei Y-18 4)Triallylsulfonium - Hexafluorine salt mixture (UCC UVI-6990, Daicel UCB Uracure 191) )Rotary Viscometer type E at C 6)Cross-cut adhesion test 7)Flexural test Tensile speed = 00m/min. Chuck interval = 100mm Dynamic modulus measurement: 10Hz,speed of rising Temp. 4C/min 10)Calculation from specific gravity between the cured item and each of the raw materials. By using, it is possible to establish practical cationic formulation including glycidyl ether type epoxide, which has usually poor cationic polymerizability. gives cured film with excelelnt chemical resistance and processibility.

6 Amount of H function in Cured Film As many H functions are generated in general cationic polymerization, the cured film tends to have poor moisture resistance and insufficient electrical properties. By using, it decreases H generation in cationic polymerization, as a result, excellent cured film can be produced. The following figure shows the results of the measurement of H content of cured film by IR spectrum. As seen in this figure, cured film with 80% content has only a quarter of H amount of reference film (cycloaliphatic epoxide 100%). H amount (peak ratioo) content(%) Formulation : /Cycloaliphatic epoxide Irradiation Condition: 10W metal halide lamp, 10m/min.x pass, thickness 10μm 6

7 Precautions in Handling Primary Irritation Index (PII) of is.6 which means moderate irritant to skin. Therfore, skin contact of may cause rash or chemical burn. is highly reactive and may polymerize by heat, light or contamination with a foreign substance. In handling, the following precautions should be taken to avoid accidents. Handling 1.Do not handle near fire or heat sources..use with adequate ventilation. Avoid breathing vapor. 3. Wear appropriate protective equipment such as protective gloves, goggles, and safety glasses. Avoid direct contact with eyes, skin, mucous membranes and clothing. 4.In case of spilling, wipe up with towel and dispose by incineration or absorb on inert mineral filler and collect in a closed container..wash hands sufficiently after handling. First Aid Measures 1.In case of skin contact, immediately wash with lots of soap and water. Remove contaminated clothing and shoes. Get immediate medical attention if irritates persists after washing..in case of eye contact, immediately flush eyes with lots of running water for at least 1 minutes. Get immediate medical attention. 3.If inhaled, remove to fresh air. If not breathing, give artificial respiration and get medical attention immediately. 4.If swallowed, get immediate medical attention. Do not give anything to an unconscious or convulsing person. Storage 1.Store in a cool dark place in original package..keep container closed to avoid absorbing moisture. 3.Store according to fire-fighting regulations in your country. Waste Disposal method Send to a licensed reclaimer or to a permitted incinerator For more detailed information about XA, please refer to Material Safety Data Sheet. the following address for inquiry or request of samples and related documents. TAGSEI C.,LTD , Nishi-Shinbashi, Minato-ku, Tokyo,JAPAN TEL: FAX: Feel free to contact 7