CHEVRON CANOPY: LSI LED Lighting for Downlight and Accent Band. (Effective April 2008) INSTALLATION GUIDE JDE#
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1 INSTALLATION GUIDE CHEVRON CANOPY: LSI LED Lighting for Downlight and Accent Band (Effective April 2008) JDE# Please review site plans before proceeding. Contact LSI Graphic Solutions Plus Customer Service at 1-(800) for installation support. Read through all of the instructions prior to beginning installation, and verify (using the packing list) that all parts have been received and are in good condition. INSTRUCTIONS: A SHEET 1 OF 7
2 INTRODUCTION The LSI LED Downlighter and Accent light are designed to provide a blue wash to the fascia for the Chevron Image Refresh released in This product is patent pending under Provisional Number Please refer to the Chevron Conversion manual for the site level and illumination guidelines for your station. LSI provides LED assemblies and power supplies with the necessary cables to illuminate the downlighter and accent band. These are provided as modular assemblies that can be linked to provide the necessary linear lighting to fit your requirements, with a field customized length on each side to fit site conditions. Please read through all the instructions before beginning your installation to be sure that this product is installed properly and will meet all Chevron guidelines as well as National Electric Code, Underwriters Laboratory listing and any state or local codes required. Numerous options and variations are possible, but the positioning and installation of this element is critical to proper function. Note there is a quick install guide provided first if these are being installed in existing canopies where the hood and accent have already been constructed. A full canopy system installation guide is available from LSI - using brackets, hoods, accent bands and endcaps provided by LSI, or using complete canopy kits provided by LSI, as well as options for power supplies and installation kits. Please contact LSI Customer Service if you need the full system installation guide. SHORTAGES OR FREIGHT DAMAGE CLAIMS All shortages must be reported to LSI Graphic Solutions Plus within seven days after receipt of material. Inspect shipment before letting the carrier leave. Buyer is responsible for placing claim against the damage or lost goods during shipment. Products damaged during shipment require a freight claim to be filed with freight carrier within seven days of receipt of goods on site. Freight damaged goods are not covered under LSI's warranty. INSTRUCTIONS: B SHEET 2 OF 7
3 STEP 1. The downlight LED assemblies are provided in 72" lengths, with 12 LEDs attached and male and female connectors at the ends. Note the installation drawing, Detail A, showing the correct placement of the assembly. This light is designed to fit inside an 8" x 8" hood over the blue ACM sides of the Chevron canopy. The internal space must be a minimum of 6" x 6" as shown in Detail A, with attachment in the flat of the LED track at a 17 degree angle ±2 degrees from horizontal. *If this angle is not correct, the wash lighting of the LED will not be correct. MOUNTING BRACKET BY LSI WHITE ACM HOOD WRAPS OVER TOP, DOWN THE FRONT AND FOLDS UNDER 9 1/2" DETAIL A NOTE: BEFORE INSTALLING THE ACM HOOD, IT IS EASIER TO INSTALL THE LEDs, AND WIRING BEFORE APPLYING THE HOOD. varies varies 1 3/4" 17 2" 1 1/2" 2 1/8" 6" 3 5/8" LED TRACK (12 LEDs) *LED ASSEMBLY BY LSI BLUE ACM FASCIA 36" OR 42" HIGH BY OTHERS STEP 2. Beginning at one end of the hood cavity, install the LED assembly using 1/8" rivets or #8 screws between the LEDs. DO NOT attach through the holes in the LED pad. This will cause shorting of the LED. Attachment must be made in the spaces between the LEDs. See Detail B. WHITE (+) UL SECTIONAL LABEL ATTACH HERE USING 1 8 " RIVETS OR #8 SCREWS U Underwriters ELECTRICAL SIGN SECTION U Underwriters ELECTRICAL SIGN SECTION SECTION OF SECTION OF (SIDE VIEW) DETAIL B INSTRUCTIONS: C.dwg SHEET 3 OF 7
4 STEP 3. Be careful using drills or other power tools not to damage the LEDs or the connecting wires. The male connector will be to the left and the female connector to the right as shown in Detail B. Butt the next section up to the assembly, or they may be overlapped 1 4". The male connector from one assembly will snap into the female connector of the previous assembly. For illustration see Detail C. Power cables will snap into the end as required based on wiring layouts. Do not snap the ends together until the wiring has been determined. At the end of a run, the LED assembly must be cut to length to fit the remaining space. A 72" assembly can be cut down, or a 36" length may be provided to fit your length closer. The assembly can be cut at a point between the LEDs. The assemblies can be overlapped to adjust for small differences. See Detail K. DETAIL C 1/4" OVERLAP (OPTIONAL) STEP 4. The accent band LED assembly is similar to the downlight assembly, only smaller in width. For illustration see Detail D. These are provided in 90" widths, with 20 LEDs attached, and male and female connectors at the ends. This is designed to mount in a 2 3/4" high and 2 3/8" wide space below the white ACM face (flat or radiused) and above the blue ACM accent band. As with the downlight assembly, Details B-C, begin at one end and butt or overlap the sections until reaching the last space under 90". Do not attach through the holes in the LED pads, and be careful not to damage LEDs or the wiring when drilling. As stated in Step 3 above, the LED assembly must be cut to length to fit the remaining space. You may use either a 90" or 36" length to do this. See Detail L. LED ASSEMBLY BY LSI (20 LEDs) MOUNTING BRACKET BY LSI WHITE ACM (FLAT OR RADIUSED) 32" HIGH " 1 5 8" " LED O.C. 10" 2 3 4" 8 CANOPY STRUCTURE BY OTHERS BLUE ACM ACCENT BAND ENLARGED VIEW OF LED ASSEMBLY DETAIL D INSTRUCTIONS: D.dwg SHEET 4 OF 7
5 STEP 5. LSI provides transformers to be used with these LED assemblies. Each LED draws one watt, so up to 60 LEDs can be powered per circuit. For the downlight, 5 sections ( or 30ft), can be powered by each circuit. For the accent, three sections (60 LEDs or 22ft 6") can be powered by each circuit. 5 ft cables are provided with the power supply. See (Detail I) for downlighter and (Detail J) for accent. STEP 6. Enclosure boxes and wiring bushings comply with NEC and UL requirements. The installer must connect the provided conduit to 120 VAC 60 Hz circuit in compliance with NEC and local codes. STEP 7. Both the downlight and accent band use the same style power supply, but due to placement, separate power supplies are used. The power supply for the downlighter can be mounted under the hood, attached to the blue ACM, and serviced from below (See Detail F). The power supply should be mounted within four feet of the beginning of each run, and primary power supplied through the ACM panel. Optionally, the power supply can be mounted on the back side of the ACM or on the canopy structure within four feet of the connection. Due to space constraints, the accent band power supply will not fit inside the cavity of the accent, and must be mounted on the back side of the return or on the canopy structure. Be sure to keep the power supply out of water accumulation areas, and to provide adequate protection for cables. The power supply must be mounted with the cover facing down as shown (See Detail E), with adequate clearance to remove the cover for servicing the power supply. DETAIL E ACCENT TO SERVICE THE, IN EITHER THE ACCENT BAND OR THE DOWNLIGHTER, YOU MUST UNFASTEN THE SCREWS AND REMOVE THE COVER. DETAIL F DOWNLIGHT INSTRUCTIONS: E.dwg SHEET 5 OF 7
6 NOTE ELECTRICIAN NEEDS THIS PAGE FOR WIRING. LED TO LED THIS ONE IS NOT CONNECTED TO POWER BOX CONNECT THESE TOGETHER DETAIL G LED TO LED CONNECTION DETAIL H LED POWER CONNECTION SEE DETAIL G SEE DETAIL H 6'-0" (12 LEDs) 30'-0" SEE DETAIL G DETAIL I DOWNLIGHT SEE DETAIL H 30'-0" 7'-6" (20 LEDs) 22'-6" 22'-6" DETAIL J ACCENT AT THE END OF A RUN YOU MAY USE A 72" PIECE OR 36" DEPENDING ON SPACE AVAILABLE AND CUT TO FIT. DETAIL K DOWNLIGHT END OF RUN AT THE END OF A RUN YOU MAY USE A 90" PIECE OR 36" DEPENDING ON SPACE AVAILABLE AND CUT TO FIT. DETAIL L ACCENT END OF RUN INSTRUCTIONS: F SHEET 6 OF 7
7 U Underwriters ELECT RICAL SIGN SECTION SECT ION OF U Underwriters ELECT RICAL SIGN SECTION SECT ION OF PARTS LIST A B C D E DRAWING# DESCRIPTION Downlight 12 LED assembly 72" Downlight 6 LED assembly 36" Accent 20 LED assembly 90" Accent 8 LED assembly 36" LED power source assembly FINISH 72" A 36" B 90" C 36" D 19" E 3" INSTRUCTIONS: G SHEET 7 OF 7
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