SERVICE MANUAL. Common Rail System for ISUZU 6HK1/6SD1 Type Engine. Operation. For DENSO Authorized ECD Service Dealer Only

Save this PDF as:
 WORD  PNG  TXT  JPG

Size: px
Start display at page:

Download "SERVICE MANUAL. Common Rail System for ISUZU 6HK1/6SD1 Type Engine. Operation. For DENSO Authorized ECD Service Dealer Only"

Transcription

1 For DENSO Authorized ECD Service Dealer Only Diesel Injection Pump No. E SERVICE MANUAL Common Rail System for ISUZU 6HK1/6SD1 Type Engine Operation June,

2 GENERAL The common rail system was designed for electronic control of injection quantity, injection timing and injection pressure to obtain optimal operational control. Features Lower exhaust gas and higher output due to high pressure injection in all usage ranges. Reduction in noise and exhaust gas due to injection rate control. Improved performance due to increased flexibility in the injection timing setting. Independent control of injection pressure in response to engine speed and load. Main Elements Manufacturer Vehicle Model Engine Model ISUZU Forward Cylinder Configuration Total Displacement (cc) 7,800 6HK1 6SD1 Straight 6 9,800 6WG1 15,600

3 1. Outline 1.1 System Outline This system also provides the following functions: A self-diagnosis and alarm function using computer to diagnose the system s major components and alert the driver in the event of a problem. A fail-safe function to stop the engine, depending upon the location of the problem. A backup function to change the fuel regulation method, thus enabling the vehicle to continue operation. 1.2 System Configuration Divided by function, the system can be classified according to the fuel system and the control system. [1] Fuel System High-pressure fuel that is generated by the supply pump is distributed to the cylinders using a rail. Electromagnetic valves in the injectors then open and close the nozzle needle valve to control the start and end of fuel injection. Electronic control Discharge Fuel tank Supply pump volume Rail Solenoid valve to control the needle lift Injector Q000080E [2] Control System Based on the signals received from various sensors mounted on the engine and the vehicle, the ECU controls current timing and the duration in which the current is applied to the injectors, thus ensuring an optimal amount of fuel is injected at an optimal time. The control system can be broadly classified according to the following electronic components: sensors, computers, and actuators. Sensors (Accelerator opening) Computers Actuators Accelerator sensor Injectors NE sensor (Crankshaft position sensor) TDC sensor (Cylinder recognition sensor) (Engine speed) ( ) Cylinder recognition signal ECU ( ) Fuel injection quantity and injection timing control etc. Rail Other sensors and switches Supply pump (Fuel pressure control) Q000081E 1

4 Diesel Injection Pump SERVICE MANUAL COMMON RAIL SYSTEM (CRS) OPERATION September, E

5 Table of Contents Table of Contents Operation Section 1. GENERAL DESCRIPTION 1.1 Changes In Environment Surrounding The Diesel Engine Demands On Fuel Injection System Types Of And Transitions In ECD (ELECTRONICALLY CONTROLLED DIESEL) Systems Common Rail System Characteristics Common Rail System And Supply Pump Transitions Injector Transitions Common Rail System Configuration COMMON RAIL SYSTEM OUTLINE 2.1 Layout of Main Components SUPPLY PUMP DESCRIPTION 3.1 HP0 Type HP2 Type HP3 Type HP4 Type RAIL DESCCRIPTION 4.1 Rail Functions and Composition Component Part Construction and Operation INJECTOR DESCRIPTION 5.1 General Description Injector Construction and Features Injector Operation Injector Actuation Circuit Other Injector Component Parts DESCRIPTION OF CONTROL SYSTEM COMPONENTS 6.1 Engine Control System Diagram (Reference) Engine ECU (Electronic Control Unit) EDU (Electronic Driving Unit) Various Sensors CONTROL SYSTEM 7.1 Fuel Injection Control E-EGR System (Electric-Exhaust Gas Recirculation) Electronically Controlled Throttle (Not Made By DENSO) Exhaust Gas Control System DPF System (Diesel Particulate Filter) DPNR SYSTEM (DIESEL PARTICULATE NOx REDUCTION)

6 Table of Contents 8. DIAGNOSIS 8.1 Outline Of The Diagnostic Function Diagnosis Inspection Using DST Diagnosis Inspection Using The MIL (Malfunction Indicator Light) Throttle Body Function Inspection END OF VOLUME MATERIALS 9.1 Particulate Matter (PM) Common Rail Type Fuel Injection System Development History And The World s Manufacturers Higher Injection Pressure, Optimized Injection Rates, Higher Injection Timing Control Precision, Higher Injection Quantity Control Precision Image Of Combustion Chamber Interior Repair Section 1. DIESEL ENGINE MALFUNCTIONS AND DIAGNOSTIC METHODS (BASIC KNOWL- EDGE) 1.1 Combustion State and Malfunction Cause Troubleshooting DIAGNOSIS OVERVIEW 2.1 Diagnostic Work Flow Inquiries Non-Reoccurring Malfunctions DTC READING (FOR TOYOTA VEHICLES) 3.1 DST DTC Check (Code Reading via the DST-2) DTC Memory Erasure (via the DST-2) TROUBLESHOOTING BY SYSTEM 4.1 Intake System Diagnosis Fuel System Diagnosis Basics of Electrical/Electronic Circuit Checks TROUBLESHOOTING 5.1 Troubleshooting According to Malfunction Symptom (for TOYOTA Vehicles) Other Malfunction Symptoms DIAGNOSIS CODES (DTC) 6.1 DTC Chart (Example)

COMMON RAIL SYSTEM (CRS) SERVICE MANUAL: Operation

COMMON RAIL SYSTEM (CRS) SERVICE MANUAL: Operation ISUZU ELF 4HK1/4JJ1 Engine COMMON RAIL SYSTEM (CRS) SERVICE MANUAL: Operation Issued : June 2007 Revised : July 2009 00400601EA 2009 DENSO CORPORATION All rights reserved. This material may not be reproduced

More information

E - THEORY/OPERATION

E - THEORY/OPERATION E - THEORY/OPERATION 1995 Volvo 850 1995 ENGINE PERFORMANCE Volvo - Theory & Operation 850 INTRODUCTION This article covers basic description and operation of engine performance-related systems and components.

More information

DTC P1271/78 FUEL PRESSURE REGULATOR CIRCUIT MALFUNCTION (OPEN/SHORT) DTC P1272/78 FUEL PRESSURE REGULATOR SYSTEM MALFUNCTION

DTC P1271/78 FUEL PRESSURE REGULATOR CIRCUIT MALFUNCTION (OPEN/SHORT) DTC P1272/78 FUEL PRESSURE REGULATOR SYSTEM MALFUNCTION 05 596 DIAGNOSTICS ECD SYSTEM (1KD FTV)(From August, 2004) DTC P1271/78 FUEL PRESSURE REGULATOR CIRCUIT MALFUNCTION (OPEN/SHORT) 05NJ6 01 DTC P1272/78 FUEL PRESSURE REGULATOR SYSTEM MALFUNCTION For more

More information

Fault codes DM1. Industrial engines DC09, DC13, DC16. Marine engines DI09, DI13, DI16 INSTALLATION MANUAL. 03:10 Issue 5.0 en-gb 1

Fault codes DM1. Industrial engines DC09, DC13, DC16. Marine engines DI09, DI13, DI16 INSTALLATION MANUAL. 03:10 Issue 5.0 en-gb 1 Fault codes DM1 Industrial engines DC09, DC13, DC16 Marine engines DI09, DI13, DI16 03:10 Issue 5.0 en-gb 1 DM1...3 Abbreviations...3 Fault type identifier...3...4 03:10 Issue 5.0 en-gb 2 DM1 DM1 Fault

More information

Diagram of components 2. Reducer..3

Diagram of components 2. Reducer..3 Index Diagram of components 2 Reducer..3 Rail Filter - Rail Filter 4 - MAP Sensor.4 Injector & Nozzle - Single Injector / Rail Injector...5 - Bi-Fuel Connector...6 - Nozzle...7 ECU...8 Switch 9 Wiring

More information

Diagnostic Fault Codes For Cummins Engines

Diagnostic Fault Codes For Cummins Engines Section - Diagnostic Fault Codes For Cummins Engines Applies to Engine Models T, T, QSL T, QSM, QS, QSK9, QSK, QST, QSK//8 Note: These fault codes are current at date of publication. Always refer to engine

More information

Note: This information obtained from internet sources and not verified- use at your own risk!!!!

Note: This information obtained from internet sources and not verified- use at your own risk!!!! Cummins Engine Diagnostic Fault Codes for 2003 and later engines (generally for 2004 and later Alpines; see page 13 for earlier engine diagnostic codes): Note: This information obtained from internet sources

More information

Electronic Diesel Control EDC 16

Electronic Diesel Control EDC 16 Service. Self-Study Programme 304 Electronic Diesel Control EDC 16 Design and Function The new EDC 16 engine management system from Bosch has its debut in the V10-TDI- and R5-TDI-engines. Increasing demands

More information

Dodge Ram Diagnostic Trouble Codes

Dodge Ram Diagnostic Trouble Codes Dodge Ram Diagnostic Trouble Codes Updated to include 2010 6.7 Cummins DTCs P0008 ENGINE POSITION SYSTEM PERFORMANCE BANK 1 P000F FUEL SYSTEM OVER PRESSURE RELIEF VALVE ACTIVATED P0016 CRANKSHAFT/CAMSHAFT

More information

Chapter 19 - Common Rail High Pressure Fuel Injection Systems

Chapter 19 - Common Rail High Pressure Fuel Injection Systems Chapter 19 - Common Rail High Pressure Fuel Injection Systems Diesel Engine Technology For Automotive Technicians Understanding & Servicing Contemporary Clean Diesel Technology What is Common Rail? Common

More information

DTC P0171 System too Lean (Fuel Trim) (Bank 1) DTC P0172 System too Rich (Fuel Trim) (Bank 1) DTC P0174 System too Lean (Fuel Trim) (Bank 2)

DTC P0171 System too Lean (Fuel Trim) (Bank 1) DTC P0172 System too Rich (Fuel Trim) (Bank 1) DTC P0174 System too Lean (Fuel Trim) (Bank 2) DI58 EINE DI5CX03 DTC P0171 System too Lean (Fuel Trim) (Bank 1) DTC P0172 System too Rich (Fuel Trim) (Bank 1) DTC P0174 System too Lean (Fuel Trim) (Bank 2) DTC P0175 System too Rich (Fuel Trim) (Bank

More information

Service Manual Trucks

Service Manual Trucks Service Manual Trucks Group 28 Engine Control Module (ECM), Diagnostic Trouble Code (DTC), Guide 2010 Emissions CHU, CXU, GU, TD PV776-88961816 Foreword The descriptions and service procedures contained

More information

Sequential Manual Transmission

Sequential Manual Transmission Section 7 Sequential Manual Transmission Learning Objectives: 1. Identify the purpose and function of the sequential manual transmission 2. Identify and describe the operation of the following sequential

More information

CHASSIS - 4WD SYSTEM. Realizes stable start-off and acceleration performance

CHASSIS - 4WD SYSTEM. Realizes stable start-off and acceleration performance CH-66 CHASSIS - 4WD SYSTEM 4WD SYSTEM DESCRIPTION The 4WD system of the 06 RAV4 uses an active torque control 4WD system. It is a compact, lightweight, and high performance 4WD system that optimally controls

More information

Section 6 System Diagrams

Section 6 System Diagrams Page 6-1 Section Contents Page Overview...6-3 Flow Diagram, Fuel System...6-4 Flow Diagram, Lubricating Oil System...6-5 Flow Diagrams, Cooling System...6-9 Flow Diagrams, Air Intake System...6-11 Flow

More information

VOLKSWAGEN POWERTRAIN CONTROL SYSTEMS DIAGNOSTICS ONE

VOLKSWAGEN POWERTRAIN CONTROL SYSTEMS DIAGNOSTICS ONE LEARNING GUIDE POWERTRAIN SPECIALIST VOLKSWAGEN POWERTRAIN CONTROL SYSTEMS DIAGNOSTICS ONE COURSE NUMBER: PT310-01 Notice Due to the wide range of vehicles makes and models, the information given during

More information

Signature and ISX CM870 Fuel System

Signature and ISX CM870 Fuel System Signature and ISX CM870 Fuel System Cummins Ontario Training Center HPI-TP Fuel System Heavy Duty High Pressure Injection - Time Pressure Fuel System The fuel system developed for the Signature and ISX

More information

ON-Board Diagnostic Trouble Codes

ON-Board Diagnostic Trouble Codes ON-Board Diagnostic Trouble Codes The list below contains standard diagnostic trouble codes (DTC s) that are used by some manufacturers to identify vehicle problems. The codes provide below are generic

More information

Section 11 System Diagrams

Section 11 System Diagrams Page 11-1 Section Contents Page System Diagrams Overview...11-3 Flow Diagram, Fuel System...11-4 Flow Diagram, Lubricating Oil System...11-5 Flow Diagram, Cooling System...11-9 Flow Diagram, Air Intake

More information

Better. Where It Counts. Cummins 2013 ISB6.7 For Truck Applications.

Better. Where It Counts. Cummins 2013 ISB6.7 For Truck Applications. Better. Where It Counts. Cummins 2013 ISB6.7 For Truck Applications. Better. Where It Counts. Every Job. Every aspect of the ISB6.7 has been improved, from fuel efficiency to reliability and durability.

More information

DTC P0125 Insufficient Coolant Temperature for Closed Loop Fuel Control

DTC P0125 Insufficient Coolant Temperature for Closed Loop Fuel Control EINE (5VZFE) DI195 DI8YY02 DTC P0125 Insufficient Coolant Temperature for Closed Loop Fuel Control CIRCUIT DESCRIPTION To obtain a high purification rate of the CO, HC and x components of the exhaust gas,

More information

Diesel Injection Pump SERVICE MANUAL. Common Rail System for TOYOTA AVEN- SIS 2AD-FTV/FHV Engine OPERATION. May, E

Diesel Injection Pump SERVICE MANUAL. Common Rail System for TOYOTA AVEN- SIS 2AD-FTV/FHV Engine OPERATION. May, E Diesel Injection Pump SERVICE MANUAL Common Rail System for TOYOTA AVEN- SIS 2AD-FTV/FHV Engine OPERATION May, 2005 00400522E 1 2 2005 DENSO CORPORATION All Rights Reserved. This book may not be reproduced

More information

Engine Diagnostic and Drivability Training

Engine Diagnostic and Drivability Training Engine Diagnostic and Drivability Training 1 Preface Preface This Participant s Manual is designed to support the training course for applicable vehicles and vehicle systems. Refer to service information

More information

Flash codes beginning with 1 are faults from the MCM. Flash codes beginning with 2 are faults from the CPC.

Flash codes beginning with 1 are faults from the MCM. Flash codes beginning with 2 are faults from the CPC. Flash codes beginning with 1 are faults from the MCM. Flash codes beginning with 2 are faults from the CPC. Flash Code 1111 EGR Valve Position Circuit Failed Low 1111 EGR Valve Position Circuit Failed

More information

Introduction to Electronic Signals

Introduction to Electronic Signals Introduction to Electronic Signals Oscilloscope An oscilloscope displays voltage changes over time. Use an oscilloscope to view analog and digital signals when required during circuit diagnosis. Fig. 6-01

More information

Perfectly Adapted. ISB Euro 6 Diesel Engines 150-310PS. Cummins Ltd. Address Line One Address Line Two Address Line Three

Perfectly Adapted. ISB Euro 6 Diesel Engines 150-310PS. Cummins Ltd. Address Line One Address Line Two Address Line Three Perfectly Adapted ISB Euro 6 Diesel Engines 150-310PS Cummins Ltd. Address Line One Address Line Two Address Line Three Tel: +00 0000 000000 Fax: +00 0000 000000 Internet: cummins.com Bulletin 0000000

More information

CAT POWER for On-Highway Performance and Fuel Economy

CAT POWER for On-Highway Performance and Fuel Economy CAT POWER for On-Highway Performance and Fuel Economy ACERT Technology for 2007 The Fuel Economy You Want. The C9 now sports expanded horsepower ratings, increased torque rating options and a Cat Compression

More information

Vehicle Engine Management Systems

Vehicle Engine Management Systems Unit 11: Vehicle Engine Management Systems NQF level 3: Guided learning hours: 60 BTEC National Unit abstract Modern motor vehicles continue to make use of the rapid advances in electronics technology

More information

Increasing Reliability and Availability for Automotive Embedded Devices by Enhanced Wiring Diagnosis

Increasing Reliability and Availability for Automotive Embedded Devices by Enhanced Wiring Diagnosis Increasing Reliability and Availability for Automotive Embedded Devices by Enhanced Wiring Diagnosis Overview Introduction Potential situations and their detection Deficits of previously eisting concepts

More information

System Diagnosis. Proper vehicle diagnosis requires a plan before you start

System Diagnosis. Proper vehicle diagnosis requires a plan before you start System Diagnosis Proper vehicle diagnosis requires a plan before you start Following a set procedure to base your troubleshooting on will help you find the root cause of a problem and prevent unnecessary

More information

DESCRIPTION. DTC P0351 Ignition Coil "A" Primary / Secondary Circuit. DTC P0352 Ignition Coil "B" Primary / Secondary Circuit

DESCRIPTION. DTC P0351 Ignition Coil A Primary / Secondary Circuit. DTC P0352 Ignition Coil B Primary / Secondary Circuit 1 of 10 6/4/2012 10:38 PM Last Modified: 3-27-2012 6.4 C From: 201203 Model Year: 2013 Model: FR-S Doc ID: RM000000XH40PUX Title: FA20 ENGINE CONTROL: SFI SYSTEM: P0351-P0354: Ignition Coil "A" Primary

More information

Fitting instructions manual

Fitting instructions manual Fitting instructions manual INDEX 1 INTRODUCTION 2 COMPONENT PARTS AND THEIR INSTALLATION PRESSURE REDUCER ELECTRIC INJECTORS ELECTRONIC UNIT SWITCH 3 CONNECTION DIAGRAM 1 INTRODUCTION POWERJET PLUS is

More information

Electronic Power Control

Electronic Power Control Service. Self-Study Programme 210 Electronic Power Control Design and Function With the Electronic Power Control system, the throttle valve is actuated only by an electric motor. This eliminates the need

More information

Austin High School Automotive Service Technology Engine Repair 9 th grade Course Syllabus

Austin High School Automotive Service Technology Engine Repair 9 th grade Course Syllabus Austin High School Automotive Service Technology Engine Repair 9 th grade Course Syllabus 1 Prerequisites: Students entering the Automotive Technology Program for engine repair must be of the ninth grade

More information

Service Information Trucks

Service Information Trucks Service Information Trucks Group 28 Release2 Engine Control Module (ECM), Diagnostic Trouble Code (DTC), Guide 2010 Emissions CHU CXU GU TD 89047073 Foreword The descriptions and service procedures contained

More information

PERIODIC MAINTENANCE SCHEDULE

PERIODIC MAINTENANCE SCHEDULE PERIODIC MAINTENANCE SCHEDULE Daily and periodic maintenance is important to keep the engine in good operating condition. The following is a summary of maintenance items by periodic maintenance intervals.

More information

Cummins ISX Regeneration Process

Cummins ISX Regeneration Process Cummins ISX Regeneration Process 1 Introduction Cummins ISX EGR : Exhaust Gas Recirculation DPF : Diesel Particulate Filter VGT :Variable Geometry Turbocharger SCR : Selective Catalyst Reduction 24V CONTROLS!

More information

01-3 0000-00 6810-20 AIR CONDITIONING SYSTEM 1. FFH SPECIFICATION AIR CONDITIONING SYSTEM RODIUS 2004.09

01-3 0000-00 6810-20 AIR CONDITIONING SYSTEM 1. FFH SPECIFICATION AIR CONDITIONING SYSTEM RODIUS 2004.09 0000-00 01-3 6810-20 1. FFH SPECIFICATION 01-4 0000-00 2. SYSTEM LAYOUT AND COMPONENTS 0000-00 01-5 01-6 0000-00 3. FFH GENERAL INFORMATION The system is to increase the coolant temperature quickly by

More information

Cat C9 for Lightweight Heavy Duty Performance

Cat C9 for Lightweight Heavy Duty Performance Cat C9 for Lightweight Heavy Duty Performance ACERT Technology for 2007 285-425 Horsepower Reliability Dealer Repair Frequency statistics show Caterpillar heavy duty engines offer outstanding reliability

More information

EURO VI. Technologies & Strategies. Relatore: M.Maritati Commercial training

EURO VI. Technologies & Strategies. Relatore: M.Maritati Commercial training EURO VI Technologies & Strategies Relatore: M.Maritati Commercial training Euro VI The entering into force of the new Euro VI normative provides a stimulus for Iveco to update the engine offer pursuing

More information

SAS light Check Engine Malfunction Indicator Lamp

SAS light Check Engine Malfunction Indicator Lamp SAS light Check Engine Malfunction Indicator Lamp Here's how to do it: In car ECM Diagnostics/ECM Reset procedure: 1) Sit in the driver's seat. 2) Turn the ignition key to the ON position and wait three

More information

Signature and ISX CM870 Electronics

Signature and ISX CM870 Electronics Signature and ISX CM870 Electronics Cummins West Training Center System Description General Information The Signature and ISX CM870 engine control system is an electronically operated fuel control system

More information

Technical Service Information

Technical Service Information Technical Service Information COMPLAINT: CAUSE: 1996-20 DEFINITIONS When a VW/Audi vehicle is exhibiting a symptom or is in fail-safe, the technician, in many cases, is unable to communicate with the on-board

More information

EVERY ROUTE. ISB FOR SCHOOL BUS APPLICATIONS

EVERY ROUTE. ISB FOR SCHOOL BUS APPLICATIONS EVERY ROUTE. TM ISB FOR SCHOOL BUS APPLICATIONS SCHOOL BUS APPLICATIONS. The Cummins ISB is the perfect engine to power your school bus. Reliable, efficient and quiet, the ISB delivers the power you need

More information

ENGINE 1ZZ-FE AND 2ZZ-GE ENGINES

ENGINE 1ZZ-FE AND 2ZZ-GE ENGINES ENGINE CONTROL SYSTEM 1. General The engine control system for the 1ZZ-FE and 2ZZ-GE engines have following system. System SFI Sequential Multiport Fuel Injection ESA Electronic Spark Advance IAC (Idle

More information

Lotus Service Notes Section EMR

Lotus Service Notes Section EMR ENGINE MANAGEMENT SECTION EMR Sub-Section Page Diagnostic Trouble Code List EMR.1 3 Component Function EMR.2 7 Component Location EMR.3 9 Diagnostic Guide EMR.4 11 CAN Bus Diagnostics; Lotus TechCentre

More information

P = n M 9550 [kw] Variable Intake Manifold in VR Engines. Self-study programme 212. Principles and Description of Operation. Service.

P = n M 9550 [kw] Variable Intake Manifold in VR Engines. Self-study programme 212. Principles and Description of Operation. Service. Service. Self-study programme 212 Variable Intake Manifold in VR Engines Principles and Description of Operation P = n M 9550 [kw] M [Nm] P [kw] n [min -1 ] 212_020 The output and torque of an engine have

More information

DTC Database (OBD-II Trouble Codes)

DTC Database (OBD-II Trouble Codes) Auto Consulting S.a.s di Cofano A. & C. Attrezzature diagnostiche Elaborazioni elettroniche Formazione tecnica DTC Database (OBD-II Trouble Codes) Definitions for generic powertrain diagnostic trouble

More information

Evaporative emissions system

Evaporative emissions system just a test. Evaporative emissions system 20-48 Function description of EVAP canister system Depending upon the air pressure and ambient temperature, fuel vapor will form above the level of fuel in the

More information

ENGINE KNOCKING OR RATTLING

ENGINE KNOCKING OR RATTLING EINE KNOCKI OR RTTLI DIGNOSTICS ECD SYSTEM (1KD FTV)(From ugust, 2004) 05 713 05M5P 02 This troubleshooting procedure checks for knocking and rattling. Knocking is most likely to occur while the engine

More information

6. VVT-i (Variable Valve Timing-intelligent) System

6. VVT-i (Variable Valve Timing-intelligent) System 38 ENGE 1ZZ-FE ENGE 6. VVT-i (Variable Valve Timing-intelligent) System General This system controls the intake camshaft valve timing so as to obtain balance between the engine output, fuel consumption

More information

Unit 8. Conversion Systems

Unit 8. Conversion Systems Unit 8. Conversion Systems Objectives: After completing this unit the students should be able to: 1. Describe the Basic conversion systems 2. Describe main conversion kit types. 3. Describe how the CNG

More information

Automotive Sensor Simulator. Automotive sensor simulator. Operating manual. AutoSim

Automotive Sensor Simulator. Automotive sensor simulator. Operating manual. AutoSim Automotive sensor simulator Operating manual AutoSim Contents Introduction.. page 3 Technical specifications.... page 4 Typical application of AutoSim simulator..... page 4 Device appearance... page 5

More information

DISPLACEMENT. DD13 Engine RV Model Liters. lb-ft Torque. Horsepower

DISPLACEMENT. DD13 Engine RV Model Liters. lb-ft Torque. Horsepower DD13 Engine RV Model 500 Horsepower 1650 lb-ft Torque DISPLACEMENT 12.8 Liters DETROIT ENGINES: DETROIT IS RECOGniZED AS AN INDUSTRY LEADER IN THE ENGINE BUSINESS. THROUGH THE YEARS, CUSTOMERS ACROSS THE

More information

Unknown ECU Error Code Received by Display, utilize EASY diagnostic tool (or

Unknown ECU Error Code Received by Display, utilize EASY diagnostic tool (or 3000 Unknown ECU Error Code Received by Display, utilize EASY diagnostic tool (or for DTC fault code 3999) 3001 112 Foot Throttle Sensor - Signal Not Plausible 3002 112 Foot Throttle Sensor - Signal Above

More information

Turbocharger system components, servicing

Turbocharger system components, servicing 21-1 Turbocharger system components, servicing Engine codes: AAZ, 1Z, AHU Observe rules of cleanliness Page 21-10 Turbocharger hoses and lines, connecting Page 21-11 WARNING! Do not re-use any fasteners

More information

Emission Control Systems Warranties

Emission Control Systems Warranties 2004 Chevrolet TrailBlazer - 2WD Emission Control Systems Warranties This section outlines the emission warranties that General Motors provides for your vehicle in accordance with the U.S. Federal Clean

More information

Saint Paul Public Schools Secondary Course Syllabus. Course Title: Automotive Technology 3 Course Length: Quarter/Semester/Trimester

Saint Paul Public Schools Secondary Course Syllabus. Course Title: Automotive Technology 3 Course Length: Quarter/Semester/Trimester Saint Paul Public Schools Secondary Course Syllabus Grade Level: 9-12 High School Subject Area: Technology Education Course number: T406131 Course Title: Automotive Technology 3 Course Length: Quarter/Semester/Trimester

More information

The Aftertreatment System Technician's Guide has been revised.

The Aftertreatment System Technician's Guide has been revised. NUMBER: 2 ATS 07 S.M. REF.: Listed in Table 1 ENGINE: ATS DATE: April 2007 SUBJECT: UPDATES TO AFTERTREATMENT SYSTEM TROUBLESHOOTING PUBLICATION: 7SE63 The Aftertreatment System Technician's Guide has

More information

Emissions Readiness Monitor Strategies

Emissions Readiness Monitor Strategies Emissions Readiness Monitor Strategies A presentation by NYS DMV s Office of Clean Air for New York State Automobile Dealers Association 10/30/2012 1 What is the payoff for mastering readiness monitor

More information

Understanding Tier 4 Interim (Stage IIIB) Emissions Regulations. A guide to 2012 emissions regulations and their impact

Understanding Tier 4 Interim (Stage IIIB) Emissions Regulations. A guide to 2012 emissions regulations and their impact Understanding Tier 4 Interim (Stage IIIB) Emissions Regulations A guide to 2012 emissions regulations and their impact Compliance By the mid-1990s, much of the developed world had committed to laws that

More information

MAKE OF AUTOMOBILE: NUMBER : 076/0800901 DATE : 2008-12-08 Copyright Prins Autogassystemen B.V. 2008 VERSION NR : 2008-10-24 B

MAKE OF AUTOMOBILE: NUMBER : 076/0800901 DATE : 2008-12-08 Copyright Prins Autogassystemen B.V. 2008 VERSION NR : 2008-10-24 B MAKE OF AUTOMOBILE: HONDA TYPE: CIVIC PISTON DISPLACEMENT: 1800 NUMBER OF VALVES: 16 ENGINE NUMBER: R18A TYPE VSI INJECTOR ( COLOR ) ORANGE MODEL YEAR: 2008 ENGINE SET NUMBER 348/0250200.07 NUMBER : 076/0800901

More information

Diagnostic Trouble Code (DTC) Charts

Diagnostic Trouble Code (DTC) Charts Diagnostic Trouble Code (DTC) Charts Note: Before proceeding to the Pinpoint Test, refer to the Diagnostic Trouble Code (DTC) Descriptions for additional information to assist in diagnosis. 6.0L Diesel

More information

Section 11 - System Diagrams

Section 11 - System Diagrams Section 11 System Diagrams Page 11-1 Section 11 - System Diagrams Section Contents Page Overview...11-3 Flow Diagram, Air Intake System...11-4 Flow Diagram, Cooling System...11-5 Flow Diagram, Exhaust

More information

Section 11 - System Diagrams

Section 11 - System Diagrams Section 11 System Diagrams Page 11-1 Section 11 - System Diagrams Section Contents Page Overview...11-3 Flow Diagram, Fuel System...11-4 Flow Diagrams, Lubricating Oil System...11-5 Flow Diagrams, Cooling

More information

DTC P0401, DTC P1491,

DTC P0401, DTC P1491, Service Bulletin 05-026 Applies To: 1999 02 Odyssey ALL 2003 Odyssey From VIN 2HKRL18..3H500001 thru 2HKRL18..3H504511 and from VIN 5FNRL18..3B000001 thru 5FNRL18..3B067057 2003 Pilot From VIN 2HKYF18..3H500001

More information

Section 6 - System Diagrams

Section 6 - System Diagrams Section 6 System Diagrams Page 6-1 Section 6 - System Diagrams Section Contents Page Overview...6-3 Flow Diagram, Fuel System...6-4 Flow Diagrams, Lubricating Oil System...6-5 Flow Diagrams, Cooling System...6-8

More information

TOYOTA ELECTRONIC CONTROL TRANSMISSION

TOYOTA ELECTRONIC CONTROL TRANSMISSION Electronic Control Transmission (ECT) The Electronic Control Transmission is an automatic transmission which uses modern electronic control technologies to control the transmission. The transmission itself,

More information

Overview. Technical Training

Overview. Technical Training Overview Diesel particulate are typically soot particles with adherent hydrocarbons, sulphate and other condensed compounds. Legally a particulate is anything in the exhaust stream that can be captured

More information

ABS/VDC WHEEL SPEED SENSOR DIAGNOSIS

ABS/VDC WHEEL SPEED SENSOR DIAGNOSIS Classification: Reference: Date: BR10-007a NTB10-102a September 25, 2012 ABS/VDC WHEEL SPEED SENSOR DIAGNOSIS This bulletin has been amended to revise the Applied Vehicles and Service Information. Please

More information

Electric vacuum pump for brake servo unit

Electric vacuum pump for brake servo unit Service. Self-Study Programme 257 Electric vacuum pump for brake servo unit Design and Function Cars fitted with a petrol engine in combination with an automatic gearbox which comply with the EU 4 Standard

More information

Diagnostics for Selective Catalyst Reduction (SCR) On-Board Diagnostics (OBD) U.S. Update Symposium September 13-15, 2005 Pasadena, California, USA

Diagnostics for Selective Catalyst Reduction (SCR) On-Board Diagnostics (OBD) U.S. Update Symposium September 13-15, 2005 Pasadena, California, USA Diagnostics for Selective Catalyst Reduction (SCR) On-Board Diagnostics (OBD) U.S. Update Symposium September 13-15, 2005 Pasadena, California, USA Presenter Jim Nebergall Technical Specialist, OBD Cummins,

More information

M52TU Introduction Overview Technical Data Crankcase Crankshaft Pistons and Connecting Rods...

M52TU Introduction Overview Technical Data Crankcase Crankshaft Pistons and Connecting Rods... Table of Contents ENGINES Subject Page M52TU................................................. 3 Introduction............................................ 4 Overview..............................................

More information

Technical Service BULLETIN

Technical Service BULLETIN Technical Service BULLETIN September 29, 2003 Title: Models: 00 03 Avalon, Camry & Solara, 0 03 Sienna EG03-03 ENGINE TSB REVISION NOTICE: December 5, 2003: The Parts and Warranty tables have been changed.

More information

Wallingford Public Schools - HIGH SCHOOL COURSE OUTLINE. Course Title: Automotive Systems Diagnostics Course Number: 7423

Wallingford Public Schools - HIGH SCHOOL COURSE OUTLINE. Course Title: Automotive Systems Diagnostics Course Number: 7423 Wallingford Public Schools - HIGH SCHOOL COURSE OUTLINE Course Title: Automotive Systems Diagnostics Course Number: 7423 Department: Career and Technical Education Grade(s): 11-12 Level(s): Academic Credit:

More information

LONG-DISTANCE. Controller LPG/CNG for Diesel engines. Economic solution for long-distance travelers.

LONG-DISTANCE. Controller LPG/CNG for Diesel engines. Economic solution for long-distance travelers. LONG-DISTANCE Controller LPG/CNG for Diesel engines. Economic solution for long-distance travelers. Additional savings STAG Diesel is an alternative fuelling system for 2-16 cylinder Diesel engines. The

More information

Diesel: Troubleshooting

Diesel: Troubleshooting Diesel: Troubleshooting Probable Cause Engine not starting Hard to start engine Runs rough at lower RPM Lack of power Diesel knock / pinking Black White Blue Low compression X X X Low fuel pressure X X

More information

STRATEGY TO CONTROL THE CYLINDER DEACTIVATION

STRATEGY TO CONTROL THE CYLINDER DEACTIVATION STRATEGY TO CONTROL THE CYLINDER DEACTIVATION Deactivating cylinders reduces fuel consumption and CO 2 emissions in combustion engines without compromising on performance and comfort. A key component in

More information

TIRE PRESSURE WARNING SYSTEM

TIRE PRESSURE WARNING SYSTEM CH-71 TIRE PRESSURE WARNING SYSTEM DESCRIPTION A direct-sensing type tire pressure warning system is used on U.S.A. model. If the vehicle continues to be driven with 1 or more of the 4 inflated to a low

More information

Chapter 7. Procedure for Conducting The Test for Durability of Emission Control Systems

Chapter 7. Procedure for Conducting The Test for Durability of Emission Control Systems Chapter 7 Procedure for Conducting The Test for Durability of Emission Control Systems 1. INTRODUCTION: This Chapter details the procedures for selecting a family of engines to be tested over a service

More information

ENGINE FUEL FUEL FILTER... FUEL HEATER... INJECTOR... SUPPLY PUMP... COMMON RAIL... FUEL PRESSURE LIMITTER...

ENGINE FUEL FUEL FILTER... FUEL HEATER... INJECTOR... SUPPLY PUMP... COMMON RAIL... FUEL PRESSURE LIMITTER... FUEL FILTER............................ FUEL HEATER.......................... INJECTOR.............................. SUPPLY PUMP.......................... COMMON RAIL.......................... FUEL PRESSURE

More information

DIAGNOSIS SYSTEM (3S GTE and 5S FE)

DIAGNOSIS SYSTEM (3S GTE and 5S FE) Diagnosis System (3SGTE and 5SFE) FI39 DIAGNOSIS SYSTEM (3SGTE and 5SFE) DESCRIPTION The ECM contains a builtin, selfdiagnosis system by which troubles with the engine signal network are detected and a

More information

The 2.0l FSI engine with 4-valve technology

The 2.0l FSI engine with 4-valve technology Service Training Self-study programme 322 The 2.0l FSI engine with 4-valve technology Design and function The 2.0l engine is based on the tried and tested 827/113 series. Thanks to FSI technology (Fuel

More information

Freightliner and Detroit Diesel 2010. Ryan Valley Detroit Diesel Sales Manager

Freightliner and Detroit Diesel 2010. Ryan Valley Detroit Diesel Sales Manager Freightliner and Detroit Diesel 2010 Ryan Valley Detroit Diesel Sales Manager 2 22 Years of Truck Emission Changes We have come a long way toward truly clean diesel technology. Detroit Diesel s BlueTec

More information

Fault Diagnosis and Maintenance for CNC Machine. Based on PLC

Fault Diagnosis and Maintenance for CNC Machine. Based on PLC Fault Diagnosis and Maintenance for CNC Machine Based on PLC Deng Sanpeng [1, 2] Xu Xiaoli [2, 3] Chen Tao [2] 1.Tianjin University of Technology and Education,300222; 2. Beijing Institute of Technology,100081;

More information

Air conditioning, electrical testing

Air conditioning, electrical testing just a test. Air conditioning, electrical testing 01-253 Wire and component test using VAG1598 A test box Special tools and equipment VAG 1598 A test box and VAG 1598/11 adapter cable and VAG 1598/12 VAG1526

More information

DTC P0230 Fuel Pump Primary Circuit

DTC P0230 Fuel Pump Primary Circuit GR-FE EINE CONTROL SYSTEM SFI SYSTEM 6 DTC P030 Fuel Pump Primary Circuit DCRIPTION In the diagram below, when the engine is cranked, current flows from terminal ST of the ignition switch into the ECM

More information

Common Rail - An Attractive Fuel Injection System for Passenger Car DI Diesel Engines

Common Rail - An Attractive Fuel Injection System for Passenger Car DI Diesel Engines SAE TECHNICAL PAPER SERIES 960870 Common Rail - An Attractive Fuel Injection System for Passenger Car DI Diesel Engines Gerhard Stumpp and Mario Ricco Robert Bosch GmbH Reprinted from: Fuel Spray Technology

More information

Caddy Fitting Locations No. 802 / 1 Edition Position of fuses engine compartment Overview of fuse carrier in engine compartment

Caddy Fitting Locations No. 802 / 1 Edition Position of fuses engine compartment Overview of fuse carrier in engine compartment Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine compartment 1 - Fuses on fuse holder A -SAt Location, from October 2003 chapter

More information

Oregon Fuel Injection

Oregon Fuel Injection FORD POWERSTROKE DIAGNOSTICS 1994-2003 This guide is not a substitute for the proper diagnostic manuals and a scan tool. It is intended to be used with the proper tools to help diagnose and solve drivability

More information

1.9-Liter TDI Engine with Pump Injection (Pumpe Düse) Design and Function

1.9-Liter TDI Engine with Pump Injection (Pumpe Düse) Design and Function 1.9-Liter TDI Engine with Pump Injection (Pumpe Düse) Design and Function Self-Study Program Course Number 841303 Volkswagen of America, Inc. Service Training Printed in U.S.A. Printed 10/2003 Course Number

More information

Toyota commercialises its first diesel hybrid

Toyota commercialises its first diesel hybrid Toyota commercialises its first diesel hybrid Toyota Dyna is now the cleanest diesel commercial vehicle of its type In September 2003, Toyota introduced the Toyota Dyna Hybrid in Japan. This makes Dyna

More information

Cat C15 for Fleet and Line Haul Performance

Cat C15 for Fleet and Line Haul Performance Cat C15 for Fleet and Line Haul Performance ACERT Technology for 2007 435-625 Horsepower Reliability Dealer Repair Frequency statistics show Caterpillar heavy duty engines offer outstanding reliability

More information

FUEL-16, Troubleshooting Fuel Supply Problems

FUEL-16, Troubleshooting Fuel Supply Problems FUEL-16, Troubleshooting Fuel Supply Problems Introduction This procedure is used to troubleshooting fuel supply problems including failure of the fuel pump to start during engine cranking. Fuel Pump Not

More information

Regulations and Emissions Control Technologies

Regulations and Emissions Control Technologies Japan s Automotive Emissions Regulations and Emissions Control Technologies for 2005 and Later Akio Tamano Emission & Fuel Efficiency Subcommittee Japan Automobile Manufacturers Association, Inc. 1 Current

More information

The Achilles Heel of Natural Gas Vehicles: The Symptoms, Diagnosis and Prevention of Oil Carryover

The Achilles Heel of Natural Gas Vehicles: The Symptoms, Diagnosis and Prevention of Oil Carryover 6771 W. Charleston Blvd., Suite C Las Vegas, Nevada, 89146 702-254-4180 www.ngvi.com The Achilles Heel of Natural Gas Vehicles: The Symptoms, Diagnosis and Prevention of Oil Carryover By Leo Thomason,

More information

6.7L Diesel Fuel System Contamination Diagnosis and Service Procedure Job Aid (Revised March, 2012)

6.7L Diesel Fuel System Contamination Diagnosis and Service Procedure Job Aid (Revised March, 2012) 6.7L Diesel Fuel System Contamination Diagnosis and Service Procedure Job Aid (Revised March, 2012) Fuel contamination on 6.7L diesel engines can damage fuel system components including the High Pressure

More information

REMOVAL AND INSTALLATION

REMOVAL AND INSTALLATION 303-01C-1 REMOVAL AND INSTALLATION Engine Body On Special Tool(s) Adapter For 303-D043 303-D043-02 or equivalent Special Tool(s) 303-01C-1 Turbocharger Lifting Bracket 303-1266 Wrench, Fan Clutch Nut 303-214

More information

ELECTRICAL WIRING (R.H. DRIVE VEHICLES)

ELECTRICAL WIRING (R.H. DRIVE VEHICLES) C-1 ELECTRICAL WIRING (R.H. DRIVE VEHICLES) CONTENTS GENERAL.......................... 3 WIRING HARNESS CONFIGURATION DIAGRAMS......................... 4 ENGINE COMPARTMENT................ 4 DASH PANEL...........................

More information

Principles of Engine Operation

Principles of Engine Operation Internal Combustion Engines ME 422 Yeditepe Üniversitesi Principles of Engine Operation Prof.Dr. Cem Soruşbay Information Prof.Dr. Cem Soruşbay İstanbul Teknik Üniversitesi Makina Fakültesi Otomotiv Laboratuvarı

More information