A S S E M B LY & I N S TA L L AT I O N G U I D E

Transcription

1 A S S E M B LY & I N S TA L L AT I O N G U I D E APPLICATION PART # Deep Bed Truck (F-50 & Tundra) Large Truck, Universal (Full-size trucks, wide beds) Small Truck, Universal (Mid-size and small trucks, small beds) Narrow Truck, Universal (Flairside beds) A (Silver) A (Silver) A (Silver) A (Silver) A(Black) A(Black) A(Black) A(Black) INSTALLATION TIME Hour SKILL LEVEL 3 4 = Easy TOOLS REQUIRED Phillips screw driver Torx T-5 driver Power drill 9/64 drill bit Center punch BEDXTENDER HD shown assembled and installed on truck. Remove contents from box and check for damage. Verify all parts against parts list. Read and understand instructions completely before attempting assembly and installation. Supplied templates Soapy Water WARRANTY 3-Year Limited Warranty Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents: 5,700,047; 6,3,73; 6,40,5; 6,805,39; 7,063,366; 7,393,035; 7,654,598; 7,68,935; 7,84,638 /8

2 PARTS LIST AND HARDWARE IDENTIFICATION A Quick Mount Bracket Set x Phillips head screw 3 x PT-Screw 4 5 x Strap Buckle Assembly Bumper (included in A) 6 Silver: A (Small) Black: A (Small) Silver: A (Narrow) Black: A (Narrow) Silver: A (Deep) Black: A (Deep) Silver: A (Large) Black: A (Large) B-90 (Small/Narrow) B-90 (Large/Deep) A-90 (Small/Narrow) A-90 (Large/Deep) Pivot Upright Assembly Bumper Upright Outer Bumper Upright Inner SP (Large/ Deep Silver) BP (Large/Deep Black) SP (Small Silver) BP (Small Black) SP (Narrow Silver) BP (Narrow Black) Double Bend Center Tube (With AMP Logo) S (Large/ Deep Silver) B (Large/Deep Black) S (Small Silver) B (Small Black) S (Narrow Silver) B (Narrow Black) Socket cap screw Strap latch insert Kit number A (Only provided on Deep Bed/Small kits) Double Bend Center Tube (Without AMP Logo) /8 (Only provided on Deep Bed/Small kits)

3 ADDITIONAL MOUNTING KITS DESCRIPTION No-Drill Mounting Bracket Kit Ford F-Series APPLICATION PART # 004+ F F F A GM S-Series Mazda B-Series Nissan Pickup Toyota Pickup (Pre 005 models) A OPTIONAL L-Bracket Mounting Kit REQUIRED ON SOME APPLICATIONS TO COMPLETE INSTALLATION 3/8

4 UNIVERSAL MOUNTING BRACKET INSTALLATION Cut out supplied template and tape to the D-pillar as shown. Using a center punch, mark holes as specified by the template. Quick Mount Bracket x6 Phillips head screw Using a power drill and 9/64 drill bit, drill through the sheet metal. If equipped with a bedliner, drill through bedliner. Fasten mounting brackets using the supplied self-tapping Phillips screws and torque to 30 in. lbs. If equipped with a bedliner, install mounting brackets over bedliner. NOTE: If bedliner has contours that may prohibit a flat, solid mounting surface, cut out a rectangular section to clear the bracket and mount the bracket directly to the metal D-pillar. 3 4/8

5 BED X-TENDER ASSEMBLY Slide the center tube (With Amp logo) into the center tube of the 3-tube assembly. Be sure to slide on Strap Buckle Assembly to center tube of Pivot Upright Assembly Using template measure 7 from each end of the three long tubes and mark with tape. Tape is to be used as a reference point. (See step 6) Note: Template located on inside of box 6 Note: Tubes do not need to be pushed in to taped edge. Insert the top long tube into the top tube of the 3-tube Insert the bottom long tube into the bottom tube of assembly. the 3-tube assembly Note: If tube joints are tight Soapy Water can be used. 4 Adjust the width of the BEDXTENDER to fit the preinstalled mounting brackets. To keep tube overlap constant, adjust each tube so that the gap between the edge and the tape is the same. Repeat for the other side. 5 Note: Install Strap Buckle Assembly to center tube of Pivot Upright Assembly. 6 5/8

6 BED X-TENDER ASSEMBLY CONTINUED Attach plastic upright around the tube juncture, placing rubber bumpers into the two ends of the upright. Tighten PT-Screws using a T-5 torx driver, starting in the middle of each upright, then the outer screws and lastly the remaining two to evenly tighten. 4 7 Upright is not positioned in center of tube joint NOTE: The inside of the upright is stepped NOTE: Do not over tighten as this may strip to fit correctly around the small and large out. Fastener will reach a noticable stopping diameter tubes. point. Adjust Strap Buckles to lock into the tailgate when BEDXTENDER is deployed. Your assembly is now complete /8

7 AMP RESEARCH BEDXTENDER HD For Toyota applications the supplied Strap Buckle Insert must be used. Install Strap Buckle Insert with the provided 0/3 x 7mm socket head cap screw with a 4mm hex key. Repeat for other strap. Remove the PT-Screw with a T0 Torx driver. 0 When the BEDXTENDER is at the furthest rear position, push down on the buckle to insert into tailgate latch. Tighten straps. To release, pull tailgate handle NOTE: Ensure that buckles are properly inserted into latches by pulling on the straps after both buckles have been inserted 7/8

8 8/8 rev 0.03.

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