SIMATIC S Basic Controller in the TIA Portal

Transcription

1 Technical slides SIMATIC S Basic Controller in the TIA Portal Intern / Siemens AG Alle Rechte vorbehalten. I IA AS S SUP FA

2 New SIMATIC controller generation Always the appropriate controller with comprehensive functionalities! Engineered with TIA Portal System performance Advanced Controller SIMATIC S Software Controller SIMATIC S Distributed Controller SIMATIC ET 200SP CPU Basic Controller SIMATIC S Application complexity Intern / Siemens AG Alle Rechte vorbehalten. Seite TIA Portal V13 - S FW V4

3 Design and handling S CPU features (1/4) CPU 1211C CPU 1212C CPU 1214C CPU 1215C CPU 1217C CPU type DC/DC/DC, AC/DC/RLY, DC/DC/RLY DC/DC/DC Work memory, integrated 50 KB 75 KB 100 KB 125 KB 150 KB Load memory, integrated 1 MB 4 MB Retentive memory, integr. 10 KB Marker(M) 4 KB 8 KB Integrated Digital I/O 1) 6 inputs / 4 outputs 8 inputs / 6 outputs 14 inputs / 10 outputs RS485 Differential I/O 4 / 4 (1 MHz) Integrated Analog I/O 2 inputs 2 inputs / 2 outputs Process image size Board (SB/CB) Expansion 1024 bytes for inputs / 1024 bytes for outputs 1 max. Extension: Signal Module none 2 max. 8 max. Max. Local I/O Digital Max. Local I/O Analog Intern / Siemens AG Alle Rechte vorbehalten. Seite ) See Technical Specifications for the number of inputs or outputs allowed on simultaneously. Some models are de-rated for 60 C horizontal mounting and 50 C vertical mounting TIA Portal V13 - S FW V4

4 Design and handling S CPU features (2/4) CPU 1211C CPU 1212C CPU 1214C CPU 1215C CPU 1217C Total Max. 6, configured for the use of integrated or SB inputs High-speed counters 1 MHz none / 80 khz 1) 6 30 / 20 khz 1) khz with SB 1221 DI x 24 VDC 200 khz or SB 1221 DI 4 x 5 VDC 200 khz Total Max. 4, configured for the use of integrated or SB outputs Pulse outputs 2) 1 MHz none khz khz Pulse Catch Inputs Intern / Siemens AG Alle Rechte vorbehalten. Seite ) lower frequency with HSC configuration in 2-phase operation (A/B counter operation) 2) CPU versions with relay outputs require a digital signal board (SB) with use of pulse outputs TIA Portal V13 - S FW V4

5 Design and handling S CPU features (3/4) CPU 1211C CPU 1212C CPU 1214C CPU 1215C CPU 1217C Execution time Binary instruction Execution time Word instruction Execution time Real number instruction 0.08 μs/operation 1.7 μs/operation 2.3 μs/operation PROFINET Ports 1 2 Type Data rate Additional communication modules Ambient conditions - Operation Real-time clock buffering Dimensions W x H x D (mm) RJ45 10/100 MBaud 3 max -20 C to 60 C horizontal assembly / -20 C to 50 C vertical assembly (observe derating conditions for individual modules) 20 days, typ./min. 12 days at 40 C (maintenance-free high-performance capacitor) 90 x 100 x x 100 x x 100 x x 100 x 75 Intern / Siemens AG Alle Rechte vorbehalten. Seite TIA Portal V13 - S FW V4

6 Design and handling S CPU features (4/4) Integrated I/O of the CPU and SB I/O options 1211C 1212C 1214C 1215C 1217C DI digital input including HSC high-speed counters DQ digital output AI Analog input AQ analog output CPU SB 4 (optional) CPU or SB inputs 6 CPU SB 4 (optional) CPU 2 SB 1 (optional) CPU - 2 SB 1 (optional) Technological outputs PWM / PTO pulse output CPU or SB outputs 4 Position-controlled axes (PROFIdrive, analog) 8 Intern / Siemens AG Alle Rechte vorbehalten. Seite TIA Portal V13 - S FW V4

7 SIMATIC S CPU 12xx Integrated and external memory Integrated user memory The following memory areas are available in the S7-1200: Load memory (retentive) For the user program, data and configuration. Work memory (non retentive) For some data used and changed by the PLC during execution of the user program. Retentive memory Storage of a imitated data volume when PLC is powered off. Memory card - 4 / 12 / 24MB 32GB (SD card FAT32 file system) Can be configured or 3 types of operation: Program card Replaces the internal load memory allowing a higher capacity (use of data logging, user web pages, ) Transfer card For the copy of the program in the load memory without need of a PC. Firmware update card Update of the S PLC firmware as well as the connected devices

8 Design and handling Set-up and extension options - maximum CM/CP CPU 1 board S7-1200: variable extension and set-up options for differing requirements

9 Design and handling Set-up and extension options - maximum CM/CP CPU SM 1 board CPU 1211C CPU 1212C CPU 1214C / 1215C / 1217C S7-1200: variable extension and set-up options for differing requirements

10 Design and handling Digital signal modules and signal boards SM 1221 digital input SM 1223 digital input/output SM 1222 digital output 45 mm 1. 8 DI, 24V DC DI, 24V DC SINK/SOURCE 45 mm 1. DI 8x 24 VDC, DQ8 x RLY 2. DI 8/DQ 8 24 VDC 70 mm 1. DI 16x 24 VDC, DQ 16x RLY 2. DI 16/DQ VDC 3. DI 8 x120/230 V AC / DQ 8 x relays 45 mm 1. DQ 8x RLY 2. DQ 8x 24 VDC 3. DQ 16x RLY 70 mm 1. DQ 8x RLY (changeover contact) 2. DO 16x 24 VDC SB 1221 digital input SB 1223 digital input/output SB 1222 digital output 1. 4DI, 5VDC 200kHz 2. 4DI, 24VDC 200kHz 1. 2DI/2DQ 24VDC 2. 2DI/2DQ, 5VDC 200kHz 3. 2DI/2DQ, 24VDC 200kHz 1. 4DQ, 5VDC 200kHz 2. 4DQ, 24VDC 200kHz Reading M Intern / Siemens AG Alle Rechte vorbehalten. Seite TIA Portal V13 - S FW V4

11 Design and handling Analog signal modules and signal boards SM 1231 analog input SM 1234 analog input/output SM 1232 analog output 45 mm 1. 4 AI 13 bit, ±10V, ±5V, ±2.5V, or 0-20/4-20 ma 2. 8 AI 13 bit, ±10V, ±5V, ±2.5V, or 0-20/4-20 ma 3. 4 AI 16 bit, ±10V, ±5V, ±2.5V, or 0-20/4-20 ma 4. 4 AI 16 bit TC 5. 8 AI 16 bit TC 6. 4 AI 16 bit RTD 7. 8 AI 16 bit RTD SB 1231 analog input 1. 1 AI, 12 bit ±10VDC or 0-20 ma 2. 1 AI, 16 bit RTD (Pt) 3. 1 AI, 16 bit TC (type: J,K; ± 80 mv) 45 mm 1. 4 AI 13 bit, ±10V ±5V or ±2.5V or 4-20 ma / 2 AQ 14 Bit, ±10V or 4-20 ma 45 mm 1. 2 AQ, ±10V, 14 bit or 0 20 or 4-20 ma, 13 bit 2. 4 AQ, ±10V, 14 bit or 0 20 or 4-20 ma, 13 bit SB 1232 analog output 1. 1 AQ, ±10V (12 bit) or 0-20 ma (11 bit) Intern / Siemens AG Alle Rechte vorbehalten. Seite TIA Portal V13 - S FW V4

12 Design and handling SIMATIC S accessories Accessory part PM1207 Power supply Battery board CSM 1277 Compact Switch Module Details Inputs: 120/230 V AC 50/60 Hz, 1.2 A / 0.7 A Outputs: 24 V DC / 2.5 A for real-time clock long-term buffering (without CR1025 battery) 4 x RJ45 jacks 10/100 MBit/s Digital SIM 1274 input simulator Analog input simulator Extension cable Potentiometer for direct entry of analog value for 2-row station configuration, 2 m Intern / Siemens AG Alle Rechte vorbehalten. Seite TIA Portal V13 - S FW V4

13 SIMATIC S Optimized portfolio CPUs Switchmodule Powermodule Communicationmodules Signalmodules Technologymodules Signalboards CSM PM 13x CM / CP CPU 1211C-1PN CPU 1212C-1PN 22x I/Q 2xTM 11x SB CPU 1214C-1PN 1x CB CPU 1215C-2PN 1x BB Unrestricted / Siemens AG All Rights Reserved. CPU 1217C-2PN SM 1226 F-DO 2x Relay CPU 1214FC SM 1226F-DO 4 x 24 V DC CPU 1215FC SM 1226 F-DI 16 x 24 V DC Page 13 V1.0

14 Communication GPRS Point-to-Point, USS, Modbus RTU to answer each of your network requirements

15 Communication S integrated PROFINET (Ethernet) interface Communication... with the STEP 7 software o CPU hardware configuration o Loading a project o Monitoring/amending runtime tags o Set runtime I/O statuses o Diagnostics information... with HMI panels o Data from or to the CPU o System diagnostics... from CPU to CPU o Open communication with T-block instructions o Supported protocols: TCP/IP, ISO on TCP, UDP, S7 Com. (PUT/GET)... With PROFINET devices o PROFINET Basis services, I/O controller and shared device / Shared I- Device

16 Communication S Module Communication CM CP CPU SM CM 1241 RS232 serial CB 1241 RS485 SM 1278 CM 1241 RS422/485 serial CM AS-i master CM PROFIBUS DP slave CM PROFIBUS DP master CP CP GPRS LTE Mobile communications telecontrol Mobile communications telecontrol USS MODBUS RTU SINAMICS V20 CP Security VPN/Firewall, Ethernet telecontrol CP DNP3 DNP3 telecontrol CP IEC IEC telecontrol RF120C RFID 1 Reader port; RS422 CM CANopen CANopen 3rd party: HMS

17 Communication Serial communication S S CPU communication via RS232 and RS485 connections o ASCII protocol (character-based serial communication) uses STEP 7 PtP instructions o USS Drive protocol is programmed with STEP 7 USS library instructions o MODBUS protocol is programmed with STEP 7 MODBUS library instructions (Master or Slave) The CM1241 RS232 and RS485/422 modules are used for the PtP communication The CB1241 RS485 Signal board is another option RS232 RS485/422

18 MODBUS communication MODBUS RTU protocol o Use of a CM or CB 1241 module for serial communication o MODBUS instructions of the communication module for simplified MODBUS RTU operation. o MB_COMM_LOAD for basic initialization of the master and slave operation o MB_MASTER and MB_SLAVE for controlling the report and connection allocations o Modbus addressing supports a maximum of 247 slaves (slave numbers 1 to 247). o Maximum of 32 devices per segment in the Modbus network depending on the loading and drive functions of the RS485 interface o Repeater required if using more than 32 devices to extend to the next segment MODBUS TCP protocol o Open User Communication MODBUS TCP instructions use the PROFINET port integrated in the CPU

19 Communication IO-Link support IO link master specification V1.1 o S CPU up to 8 IO-Link master modules - centralized o Data rate COM1 (4.8 kbaud), COM2 (38.4 kbaud), COM3 (230.4 kbaud) o Standard IO Mode (SIO Mode) o up to 4 IO-Link devices (3 wire) or 4 standard actuators o Diagnostics configurable for each port o I&M identification o IO-Link parameter allocation with S7-PCT (Port Configuration Tool) V3.2

20 Communication AS-i Master AS-Interface The AS-i module offers the following features: Supports AS-i Spec. 3.0 Up to 62 AS-i slaves, respectively 992 I/Os per master can be red and written Transmission of binary and analog values Easy parameter of motor starters M200D without extra function blocs Optional data decoupling module for 24VDC AS-i network

21 PROFIBUS communication DP master CM and DP slave CM Communication for S CPUs according to PROFIBUS standard IEC61158/61784 PROFIBUS DP-Master CM o Connection for up to 16 DP slaves o PG/OP communication: up to 4 connection for HMI and 1 connection for PG o S7 communication: 4 S7 connections to other S7 stations with PUT/GET PROFIBUS DP-Slave CM o as an intelligent DP slave for communication for the S with any other DP master

22 Communication Remote access Telecontrol Communication Coupled to the GPRS communication processor, the S PLC can carry out simple telecontrol tasks for the visualisation and control of remote stations, using the General Packet Radio Service (GPRS).

23 Communication Remote access Telecontrol Communication Using the GPRS CP communication processor, the S can reach: The central control station Other remote stations Mobiles devices (SMS) Programming console (Teleservice) Other devices using the open user communication based on UDP

24 Overview of CP product features CP (6GK7243-7KX30-0XE0 EU version 6GK7243-7SX30-0XE0 US version) o 1 connection to LTE (4G) mobile network (different versions for EU and North America) o Single-width S enclosure (30 x 110 x 75) o Temperature range in operation from -20ºC to +70ºC o Standard rail mounting o Diagnostic LEDs (overall status and detail) o Integrated security functions (VPN and Firewall) o Access to the CPU Webserver Communication processor to connect SIMATIC S via LTE (4G) mobile network to control point system with TeleControl Server Basic

25 Overview of CP product features CP (6GK7243-1BX30-0XE0) o Single-width S enclosure (30 x 110 x 75) o Temperature range in operation: -20 C to +70 C o Standard rail mounting o Diagnostic LEDs (overall status and detail) o Power supply using backplane bus o 1 x Ethernet Port RJ45 (10/100 Mbit/s) for connecting a modem/router such as SCALANCE M o Integrated security functions (VPN and Firewall) o Operation with TeleControl Server Basic from version V3 Communication processor to connect SIMATIC S to control point system with TeleControl Server Basic via various remote networks using external modem/router such as SCALANCE M

26 Overview of CP DNP3 product features CP DNP3 (6GK7243-1JX30-0XE0) o Single-width S enclosure (30 x 110 x 75) o Temperature range in operation -20 C to +70 C o Standard rail mounting o Diagnostic LEDs (overall status and detail) o Power supply using backplane bus o 1 x Ethernet Port RJ45 (10/100 Mbit/s) o DNP3 protocol supported Communication processor to connect SIMATIC S to control point system via DNP3 protocol

27 Overview of CP IEC product features CP IEC (6GK7243-1PX30-0XE0) o Single-width S enclosure (30 x 110 x 75) o Temperature range in operation -20 C to +70 C o Standard rail mounting o Diagnostic LEDs (overall status and detail) o Power supply using backplane bus o 1 x Ethernet Port RJ45 (10/100 Mbit/s) o IEC standard supported Communication processor to connect SIMATIC S to control point system via IEC protocol

28 Communication SIMATIC RF120C Fast communication module q Integration in TIA Portal (from V12 SP1) Full integration into the device configuration for the TIA Portal Simple function blocks for fast programming q One reader per RF120C So that the data is available to the application immediately Up to three RF120C can be operated in parallel to the left of the CPU q Reader cable Submin-D connector on RF120C; Ready-made cables are available q Firmware update via SIMATIC Manager Rapid bug fixes via ONLINE update (up to the reader) Order number: 6GT2002-0LA00 S and RF120C: cost-effective and powerful identification solution

29 Communication SIMATIC RF120C Fast communication module for S RF120C Interface to the application Connection technology Interface to the reader Connection technology RFID system FB, driver Internal S7 bus S setup technology; screw terminals for 24 V supply RS422 incl. 24 Volt; up to KBaud Submin-D connector RF200, RF300, RF600, MOBY D/U, MV400 Instructions: Read, Write, Read_EPC-Mem, Write_EPC-Mem, Set_Ant_RF300, Set_Ant_RF600, Reset_Reader; based on FB101 Number of readers 1 per RF120C; 3 per S Degree of protection IP 20 Dimensions (W x H x D) 30 x 100 x 75

30 Communication Controller Area Network CANopen B SIMATIC S7-1200C CANopen master/slave o A CANopen connection to a S system enables integration between devices and the S system o Up to 3 CANopen modules per S CPU o Connection type to the CAN: 9-pin DSUB (male) o Up to 16 CANopen nodes per module o 256 bytes each for inputs and outputs with the CANopen module o Can be integrated in the hardware catalog of the TIA Portal configuration suite o Ready-made function blocks for simple PLC programming available in the TIA Portal o à To the suppliers Web page Easy integration in CANopen applications

31 Communication Remote access Teleservice communication TIA Portal V11 or higher TS Adapter IE Basic with a selection of TS modules for various communication technologies Analog, ISDN, GSM TS modules: Modem, ISDN, GSM, RS232 No need of PG/PC on site No need for a specialized staff to go on site for technical intervention Complete range of TeleService functionalities, local bus extension to the maintenance PC. Analog, ISDN, GSM TS Adapter IE Basic HMI

32 SIWAREX WP231 basic applications S CPU types supported: o S à up to two SIWAREX modules o S or higher à up to eight SIWAREX modules o Full parameter access using ready-made function block from the CPU à Complete commissioning and calibration via CPU/HMI Applications: o Filling level measurement in silos / bunkers o Platform scales o Power measurements o Typical industries: Food & luxury food industry, chemical, cement, stone and earth industries Connection options: o Up to eight analog 350 Ohm weighing cells connected in parallel per SIWAREX (1mV/V, 2mV/V, 3mV/V or 4mV/V) o 1 SIWAREX = 1 scale o 4 digital inputs / 4 digital outputs o 1 analog output o Ethernet (Modbus TCP & SIWATOOL) o RS485 (Modbus RTU)

33 SIWAREX WP241 belt weighing applications S CPU types supported: o S à up to two SIWAREX modules o S or higher à up to eight SIWAREX modules o Full parameter access using ready-made function block from the CPU à Complete commissioning and calibration via CPU/HMI Applications: o Conveyor belt scales (cement, gravel and grit plants, mines, opencast and deep mining) o Dosing belt scales (food and luxury food industry, chemical and steel industries) Connection options: o Up to eight analog 350 Ohm weighing cells connected in parallel per SIWAREX (1mV/V, 2mV/V, 3mV/V or 4mV/V) o 1 SIWAREX = 1 scale o 3 digital inputs / 4 digital outputs o 1 speed sensor input o 1 analog output o Ethernet (Modbus TCP & SIWATOOL) o RS485 (Modbus RTU)

34 SIMATIC Integrated Technology S / S integrated compact controllers PID Compact o Continuous PID controller for proportional-acting actuators o Analog or pulse-width modulated (PWM) output PID 3-Step o PID controller for integrating actuators (e.g. valves) with digital signals for opening and closing o Output for analog and binary valve control o Position feedback/ stop signal o Integrated motor regulating time measurement Technical features o Closed-loop control structures: PI, PID o Inversion of control direction, anti-windup and weighting of P and D portion o Actual value scaling, alarms for actual and target values o Manipulated variable limitation o Parameter setting for conduct in the event of fault o Two-stage optimization procedure with optimization in the operating point

35 SIMATIC Integrated Technology S / S integrated compact controllers Integrated PID controllers o For versatile control tasks o Continuous controllers and step controllers o Automatic determination of the controller parameters o Manageable configuration screens o Commissioning screens with integrated trace o Available in S and S (integrated in FW) Cost savings through integrated PID controllers with premium auto-tuning

36 SIMATIC Integrated Technology S / S integrated compact controllers PID Temp Temperature controller for actively heating and cooling a process o Two controller parameter sets for heating and cooling alternatively: cooling factor o Analog or pulse-width modulated control signals for heating and cooling o Integrated two-stage self-optimization specifically for temperature processes o Heating and cooling optimization available separately (multi-zone applications) o Deadband and control zone can be set o Cascade control with anti-windup

37 SIMATIC Integrated Technology - PID Control S / S integrated compact controllers Memory requirements for the instance DB CPU processing time (typical) PID Compact Load memory approx. Work memory bytes 788 bytes CPU 121xC (FW>=4.1) 300 µs Residual work memory 44 bytes CPU 1511/16/18 (FW>=1.7) 85/50/4 μs PID 3-Step Load memory approx. Work memory bytes 1040 bytes CPU 121xC (FW>=4.1) 410 µs Residual work memory 60 bytes CPU 1511/16/18 (FW>=1.7) 120/65/5 μs PID Temp Load memory approx. Work memory bytes 1280 bytes CPU 121xC (FW>=4.1) 580 μs Residual work memory 100 bytes CPU 1511/16/18 (FW>= /75/6 μs

38 SIMATIC S Technology integrated Control functionality o Flexible drive connection via PROFINET, PROFIBUS or analog interfaces o CPU 1217C with 1.5 V differential outputs for speed and position control up to 1 MHz o Easy programming of the motion processes with PLCopen Motion Control blocks o Uniform configuration for controller/hmi/drives o Convenient diagnostics and commissioning tools (control panel, trace) o Easy troubleshooting using automated alarm messages to the engineering system o Wizard for motion control technology with PTO/PWM Easy scalability through integration of the same Motion Control functions in all controllers

39 SIMATIC S Technology integrated - Possible drive versions Controlled operation via Pulse-Train Interface (PTO) o Simple onboard interface without position feedback o Number of drives dependent on the 1200 version o For step-motor drives or servo drives with pulse interface Position-controlled operation o Can be used on all 1200 versions o HSC possible as encoder connection o Up to 8 drives o Absolute value encoders supported (no overflows permitted) PROFIdrive drives o For all Sinamics PROFINET/PROFIBUS drives o Servo or frequency inverter Analog drives o Plenty of analog Siemens and third-party drives available Step-motor drive or servo drive PLC Servo inverter PLC PTO signal Enable Ready PTO signal Enable Ready Drive Drive Power Power Encoder Motor Motor Data exchange Encoder data

40 SIMATIC S Technology integrated - Counting and measuring with high-speed counters (HSC) Max. number of HSCs permitted 1214C 1217C MHz max. single-phase MHz max. A/B counter khz max. single-phase khz max. A/B counter khz max. single-phase Incremental encoder 20 khz max. A/B counter 2 2 The two-phase or A/B rotary encoder is the incremental encoder most often used as a result of its improved accuracy.

41 Thank you for your attention! Michel Avondet Technical Account Manager for CERN Siemens SA 2013 All Rights Reserved.