The system. TLED luminaire RS-485 version. RS-485 Remote control through serial bus GEN. 2012
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- Bernadette Peters
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1 The system For tunnel applications, the remote management of individual light points can be made using a direct and dedicated data communication via RS-485 serial line. It s possible to communicate with every single light point, monitor the operation in its entirety and determine the reduction or the increase of the flow according to specific needs. It s possible to read the operating status, detect any abnormal operation, record the instantaneous power consumption. Each device is provided with an integrated communication cable and a panel connector for connection to the chain of equipment (typically along the pipe fixing vaulted gallery). The fixtures can be controlled by PLC with RS-485 port installed on the control panel inside the cabin or into the bypass. In this way the lighting can be integrated with other systems in the field, traffic sensors, environmental sensors, external alarms, allowing you to regulate the flow of light in several different conditions. In case of communication failure each apparatus regulates itself to the default power to guarantee maximum safety on the road. TLED luminaire RS-485 version TLED luminarie Panel connector RS-485 Cable gland RS-485 cable Power cable Terminal connector RS-485 Power plug Cable gland Pag. 1 di 9
2 Accessories and connections The connection is typically conducted in a chain as shown in the picture below. The PLC is connected directly to the nearest unit. The unit will further be equipped with a line terminator accessory, used to avoid reflections of the signal along the communication cable. There are any junction boxes, wall-mountable or into the pipe, and extension of cable to reach the PLC in the control panel in the cabin or bypass Lmax = 1000m ID 1 ID 2 ID 246 ID 247 Line terminator Junction box extension to PLC The maximum overall length of RS-485 cable (including any extension to the PLC) cannot exceed 1000m, might otherwise occur in the signal attenuation resulting in a loss of communication. Mapping and monitoring Each device can be individually monitored, if properly identified. The identification consists in assigning a unique address from 1 to 247. If you are asked to monitor point to point, in the same RS-485 channel cannot be more than 247 devices; if you only want to issue commands for general all apparatus (broadcast mode, with address 0) there are no limits to install, but those due to the length of the communication line. Auto-recovery of luminous flux The device can be configured in a particular mode Auto recovery of luminous flux, whereby, in case of nocommunication on the dimming of the flow from the PLC, is automatically reset to the default stream on the condition of security lighting on the road. Pag. 2 di 9
3 Installation examples PLC Tunnel with 1 row of luminaires TLED q.ty: max 1x247 (n.1 RS-485 communication channel) Junction box q.ty: 1 Line terminator q.ty: 1 PLC Tunnel with 2 row of luminaires TLED q.ty: max 2x247 (n.2 RS-485 communication channel) Junction box q.ty: 2 Line terminator q.ty: 2 PLC Tunnel with 2 row of luminaires TLED q.ty: max 1x247 ( ) (n.1 RS-485 communication channel) Junction box q.ty: 1 Line terminator q.ty: 1 Pag. 3 di 9
4 RS-485 and protocol technical specifications COMMUNICATION PROTOCOL Type ModBUS RTU Slave Speed Up to baud Data frame (Default) 8 bit, parity Even, 1 stop bit Read Holding Registers (0x03) Read Input Registers (0x04) Messages supported Write Single Register (0x06) Mapping ID (Custom message) Messages type Unicast, Broadcast AVAILABLE DATA LED voltage and current DC Power output Measures AC Power consumption Internal temperature Short circuit protection / overload AC protection Signals Thermal protection LED failure Emergency Auto-level LED channel ON/OFF Status Dimmer light flow in place Luminous flux dimming Drivers Auto-recovery time DEFAULT COMMUNICATION PARAMETERS Protocol ModBUS RTU Slave Baudrate Data frame 8 bit, parity Even, 1 stop bit T-LED luminaries are provided with a pre-programmed unique slave modbus address (ID). Slave address If not specified ID address is assigned equal to 255. Modbus Connection cable is composed by three signal wires and a shield. The pin out is : Pin out Note BLUE (with white stripes) : A(+) WHITE (with blue stripes): B(-) BLACK: GND BLACK with sheath: SHIELD A wrong writing on the holding registers (RESERVED and NOT RESERVED) can achieve a complete loosing of the communication to luminaires. AEC decline all the responsibility for an improper use of the internal registers. Pag. 4 di 9
5 Line Terminator Cable types Single ended F F Double ended F Crimping side R=120Ω 1 = BLUE (with white stripes): A+ 3 = WHITE (with blue stripes): B- ELECTRICAL CHARACTERISTICS Number of contacts 6 + PE Cable section for contacts 0,14-1,5mmq / AWG Cables diameter mm Rated insulation voltage 600V Maximum current 13A Operating temperature -40 C +125 C Protection degree IP65/IP67 Closure system Rotation CABLE CHARACTERISTICS Type EIA RS-485 Composition 1x3xAWG24 twisted + shield Insulation 0.6-1kV Impedance 120Ω Sheath Low smoke, zero halogen Lenght On request Pag. 5 di 9
6 RS-485 Junction Box LEGEND 10 Aluminum junction box 20 Internal RS-485 Cable 30 Male panel connectors 40 Fixing holes TECHNICAL CHARACTERISTICS Material Aluminum, pre-treated, polyester powder coated Protection degree IP66 Total (with connected cable) Fixing Hole for screws available Dimensions 100x100x61.5mm Weight 0.32Kg Connectors Male panel connector 0,14-1,5mmq / AWG Pag. 6 di 9
7 RS-485 Extension cable with integrated connectors Crimping side = BLUE (with white stripes): A+ 3 = WHITE (with blue stripes): B- 4= BLACK: GND 5 = BLACK with sheath: SHIELD ELECTRICAL CHARACTERISTICS Number of contacts 6 + PE Cable section for contacts 0,14-1,5mmq / AWG Cables diameter mm Rated insulation voltage 600V Maximum current 13A Operating temperature -40 C +125 C Protection degree IP65/IP67 Closure system Rotation CABLE CHARACTERISTICS Type EIA RS-485 Composition 1x3xAWG24 twisted + shield Insulation 0.6-1kV Impedance 120Ω Sheath Low smoke, zero halogen Lenght On request Pag. 7 di 9
8 Branch wiring to Pass-through box adapter TECHNICAL CHARACTERISTICS Material Aluminium Protection degree IP66 Total Fixing Special flange fixed to the box by screws (supplied) Flange material Stainless steel AISI 304 Dimensions 85x164x82.5mm Weight 1.27Kg Terminal blocks 5 poles 10mmq on DIN bar, clamp type MCB (optional) 4A, C-Curve (other size on request) Pag. 8 di 9
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