ELOTEX CAST700. Calcium Sulfate Technology for Flooring Applications. Instructions for the development of a leveling
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1 ELOTEX CAST700 Calcium Sulfate Technology for Flooring Applications Instructions for the development of a leveling compound with ELOTEX CAST700
2 1. Standard Formulation Example of a gypsum based self leveling floor compound Formulation Components (1 mm 15 mm) % by Weight Gypsum (alpha Gypsum Hemihydrate, Anhydrite) Quartz Sand mm Calcium Carbonate µm 6 10 Portland Cement CEM I 42.5 white 2 4 Superplasticizer Defoamer BERMOCOLL Cellulose Ether (E 230 X) ELOTEX Redispersible Powder (FL2211 / FL3210) 2 3 Water approx. 23% 2
3 2. Gypsum Quality Evaluation of the gypsum quality Mix 100 g gypsum with 30 g water Anhydrite Alpha-Gypsum Beta-Gypsum FGD 3
4 #1 - Step 1 Starting formulation Beta Calcium Sulfate Hemihydrate Quartz Sand ( mm) 33.00% Elotex CAST % Water 25% 4
5 #1 - Step 2 Optimization of leveling effects Beta Calcium Sulfate Hemihydrate Quartz Sand ( mm) 32.30% Elotex CAST % Water 25% 5
6 #1 -Step3 Optimization of leveling effects + improving the reactivity and early strengths properties Beta Calcium Sulfate Hemihydrate Quartz Sand ( mm) 31.80% Elotex CAST % Hydrated Lime 0.50% Water 25% 6
7 #2 - Step 1 Starting formulation Flue-Gas Desulfurization Gypsum Quartz Sand ( mm) 33.00% Elotex CAST % Water 22% 7
8 #2 - Step 2 Optimization of leveling effects Flue-Gas Desulfurization Gypsum Quartz Sand ( mm) 34.00% Elotex CAST % Water 22% 8
9 #2 -Step3 Increasing the stabilization Flue-Gas Desulfurization Gypsum Quartz Sand ( mm) 33.93% Elotex CAST % Bermocoll E 230 X 0.07% Water 22% 9
10 #2 -Step4 Adjusting the leveling effects + improving the reactivity and early strengths properties Flue-Gas Desulfurization Gypsum Quartz Sand ( mm) 31.93% Elotex CAST % Bermocoll E 230 X 0.07% White cement (CEM I 42.5) 2.00% Water 22% 10
11 4. Conclusion ELOTEX CAST700 can be used in gypsum based thin and thick layer applications. The quantity of ELOTEX CAST700 is depending on the requirements of the leveling compound. Usually are 1 3% (for mm) and 0.1 1% (for mm) needed. 1. At the beginning of formulating a calcium sulfate based leveling compound or screed, it is recommended to start with calcium sulfate, fillers and ELOTEX CAST700 as shown in the starting formulation. The properties (especially leveling effects, stabilization and reactivity) can be optimized by adjusting the amount of ELOTEX CAST700 and calcium sulfate. 2. In a second step, the performance of the formulation can be optimized by choosing the right types, quantities and correct grain size distributions of the fillers. 3. Optional and depending on individual requirements, other additives can be used. 11
12 4. Conclusion Starting formulations for thin and thick layer compounds: Gypsum based leveling compound SLC ( mm) SLS ( mm) Calcium Sulfate (alpha & beta Gypsum, FGD, Multiphase, Anhydrite) 45.00% (40 60%) 45.00% (30 50%) Quartz Sand ( mm) 33.00% (25 35%) Quartz Sand (1 4 mm) 34.00% (25 35%) Calcium Carbonate ( m) 20.00% (20 30%) 20.00% (20 30%) ELOTEX CAST % (1 3%) 1% ( %) Water 15% 25% We recommend the following optional additives: Cellulose Ether Bermocoll E 230 X Redispersible Powder Elotex FL2211 & FL3210 Retarder Sodium gluconate & sodium tripolyphosphate Defoamer Blends of polyols and amorphous silica Cement Common products (1-8%) (Hydrated) Lime Common products (0.1-1%) In case of further technical assistance, please contact your local AkzoNobel consultant 12
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